Plastic imitation rattan bending and shaping device
By designing a plastic imitation rattan bending setting device including a bending motor, linkage shaft, bending frame, fixed guide wheel, bending wheel and support rod, the problem of flattening the inner wall during bending of imitation rattan pipe in the prior art is solved, and better beauty and quality are achieved.
Patent Information
- Application Number
- CN202421749114.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-23
- Publication Date
- 2025-05-27
- Estimated Expiration
- 2034-07-23
AI Technical Summary
The existing plastic imitation rattan bending devices can easily cause the inner wall of imitation rattan tube to be flattened during the bending process, affecting the beauty and quality of the furniture.
A plastic imitation rattan bending setting device including a frame, imitation rattan tube, a locker, a driving mechanism, a heating mechanism and a bending mechanism is designed. Through the combination of bending motor, linkage shaft, bending frame, fixed guide wheel, bending wheel and support rod, the imitation rattan tube provides the inner wall support by the support rod during bending to avoid indentation flattening.
It effectively avoids the indentation and flattening of the imitation rattan tube during bending, improves the beauty and quality of the imitation rattan furniture, and adjusts the bending position through the limit screws to ensure the stability and integrity of the imitation rattan tube.
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Figure CN222904789U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of rattan imitation processing equipment, in particular to a plastic rattan imitation bending and shaping device. Background Technique
[0002] Imitation rattan furniture, also known as plastic rattan woven furniture, is a furniture product made by artificial weaving with plastic rattan as the main raw material. In order to ensure the unity of the design of the rattan imitation furniture and reduce the overall weight of the rattan imitation furniture, hard and hollow plastic rattan imitation tubes are usually used as the support skeletons of the rattan imitation furniture. During the splicing process of the support skeletons, it is necessary to bend and shape the plastic rattan imitation tubes.
[0003] The utility model patent with the application number CN202321929869.5 discloses "a bending device for plastic tubes", which discloses that an installation frame is fixedly installed above one end of a base, a connecting column is rotatably installed on the installation frame, a bending block is fixedly installed on the connecting column, and a motor is fixedly installed below the base. One end of the connecting column 17 passes through the base and is fixedly connected to the output end of the motor. In the bending process of this technical solution, the hollow plastic tube will be concave and flattened at the bending position, which will affect the overall aesthetics of the rattan imitation furniture. Content of the Utility Model
[0004] (1) Technical Problems to be Solved
[0005] In view of the deficiencies of the prior art, the utility model provides a plastic rattan imitation bending and shaping device, which solves the problems raised in the above background technique.
[0006] (2) Technical Solutions
[0007] To achieve the above purposes, the utility model is realized through the following technical solutions:
[0008] A plastic rattan imitation bending and shaping device includes a frame and a rattan imitation tube. A clamping seat, a driving mechanism, a heating mechanism and a bending mechanism are further arranged. The rattan imitation tube passes through the clamping seat, the driving mechanism, the heating mechanism and the bending mechanism in sequence. The bending mechanism includes a bending motor, a linkage shaft, a bending frame, a fixed guide wheel, a bending wheel, a connecting frame and a support rod. The bending motor is fixed on the frame, the linkage shaft is connected to the output end of the bending motor, the bending frame is fixedly connected to the linkage shaft, the fixed guide wheel is rotatably connected to the linkage shaft, the rattan imitation tube passes through the gap between the fixed guide wheel and the bending wheel, the bending wheel is rotatably connected to the bending frame, the connecting frame is rotatably connected to the bending frame, the support rod is fixedly connected to the connecting frame and extends axially towards the rattan imitation tube, and the support rod is inserted into the interior of the rattan imitation tube.
[0009] Preferably, a locking mechanism is provided on the connecting frame. The locking mechanism includes a locking bolt threadedly connected to the connecting frame, a locking slider slidably connected to the connecting frame, and a return spring connected between the connecting frame and the locking slider. An extrusion inclined surface is provided on one side of the locking slider facing the locking bolt. The lower end of the locking bolt abuts against the extrusion inclined surface, and the end of the locking slider abuts against the bending frame.
[0010] Preferably, a bending slide bar is fixed on the bending frame. The connecting frame is slidably connected to the bending slide bar. A locking groove is provided on one side of the bending slide bar facing the locking slider. The locking slider abuts and is clamped in the locking groove.
[0011] Preferably, a positioning sleeve is sleeved on the bending slide bar. The bending frame and the connecting frame abut against both ends of the positioning sleeve. The front end of the support rod extends to the middle position of the gap between the fixed guide wheel and the bending wheel.
[0012] Preferably, the front end of the support rod is provided as a threaded rod. A limit screw piece is threadedly connected to the front end of the support rod. The limit screw piece abuts against the end of the artificial rattan tube.
[0013] Preferably, the driving mechanism includes two sets of symmetrically arranged driving seats, a driving wheel, and a balancing assembly. The driving seats are slidably connected to the machine frame. The driving wheel is rotatably connected to the driving seats. The balancing assembly is connected between the two sets of symmetrically arranged driving seats. A driving motor is fixed on one of the driving seats. The driving wheel is connected to the output end of the driving motor. The balancing assembly includes a balancing cylinder, a piston rod, and a balancing spring. The balancing cylinder and the balancing rod are respectively connected to the driving seats on both sides. The balancing spring is connected between the balancing cylinder and the balancing rod. An adjusting plate is fixed on the machine frame. An adjusting screw is threadedly connected to the adjusting plate. The front end of the adjusting screw is rotatably connected to the driving seat.
[0014] Preferably, two sets of heating mechanisms are symmetrically arranged on the left and right sides of the machine frame. The heating mechanism includes a heating seat, a horizontal cylinder, and a heating block. The heating seat is fixed on the machine frame. The horizontal cylinder is fixed on the heating seat. The heating block is connected to the cylinder arm of the horizontal cylinder. The heating blocks are symmetrically arranged on both sides of the outer wall of the artificial rattan tube.
[0015] (III) Beneficial effects
[0016] The utility model provides a plastic artificial rattan bending and shaping device, which has the following beneficial effects:
[0017] 1. In the present utility model, the imitation rattan tube is arranged between the fixed guide wheel and the bending wheel, and the support rod passes through the inside of the imitation rattan tube to support the inner wall of the imitation rattan tube. When the bending motor drives the linkage shaft and the bending frame to rotate as a whole, the bending wheel slides around the fixed guide wheel with the linkage shaft as the center and touches the imitation rattan tube, so that the imitation rattan tube is bent to the designed radian. During the bending process, the support rod rotates with the bending frame, and the end of the support rod is always at the middle position of the gap between the fixed guide wheel and the bending wheel, that is, it touches the position where it is compressed and bent, avoiding the inner concave of the imitation rattan tube under pressure and also avoiding the end of the support rod protruding from the bent part of the imitation rattan tube and bursting the imitation rattan tube.
[0018] 2. By adjusting the position of the limit screw piece that is thread - fitted with the front end of the support rod, the limit can be carried out according to the position that needs to be bent as designed. By the limit screw piece touching the end of the imitation rattan tube, the length of the imitation rattan tube extending out of the position of the fixed guide wheel is limited, that is, the bending position is defined. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 is a schematic structural diagram of a plastic imitation rattan bending and shaping device of the present utility model;
[0020] Figure 2 is a schematic structure of the bending mechanism in the present utility model Figure 1 ;
[0021] Figure 3 is a schematic structure of the bending mechanism in the present utility model Figure 2 ;
[0022] Figure 4 is Figure 3 a cross - sectional view taken along line A - A in
[0023] Figure 5 is Figure 3 a cross - sectional view taken along line B - B in
[0024] Figure 6 is a cross - sectional view of the driving mechanism in the present utility model.
[0025] In the figure: 1. Frame; 2. Imitation rattan tube; 3. Card seat; 4. Heating seat; 5. Horizontal cylinder; 6. Heating block; 7. Bending motor; 8. Linkage shaft; 9. Bending frame; 10. Fixed guide wheel; 11. Bending wheel; 12. Connecting frame; 13. Support rod; 14. Bending slide rod; 15. Locking bolt; 16. Locking slider; 17. Return spring; 18. Positioning sleeve; 19. Limit screw piece; 20. Driving seat; 21. Driving wheel; 22. Driving motor; 23. Balance cylinder; 24. Piston rod; 25. Balance spring. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0026] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model.
[0027] An embodiment of the utility model provides a plastic imitation rattan bending and shaping device.
[0028] As Figure 1 shown, it includes a frame 1 and an imitation rattan tube 2. A clamping seat 3, a driving mechanism, a heating mechanism and a bending mechanism are further provided. The imitation rattan tube 2 sequentially passes through the clamping seat 3, the driving mechanism, the heating mechanism and the bending mechanism. The clamping seat 3 supports and limits the imitation rattan tube 2, and the driving mechanism guides and pushes the imitation rattan tube 2 to slide horizontally.
[0029] Two groups of the heating mechanisms are symmetrically arranged on the left and right sides of the frame 1. The heating mechanism includes a heating seat 4, a horizontal cylinder 5 and a heating block 6. The heating seat 4 is fixed on the frame 1, the horizontal cylinder 5 is fixed on the heating seat 4, the heating block 6 is connected to the cylinder arm of the horizontal cylinder 5, and the heating blocks 6 are symmetrically arranged on both sides of the outer wall of the imitation rattan tube. The heating mechanism can soften the imitation rattan tube 2 in advance.
[0030] As Figure 2 、 3As shown in FIGS. 4 and 5, the bending mechanism includes a bending motor 7, a linkage shaft 8, a bending frame 9, a fixed guide wheel 10, a bending wheel 11, a connecting frame 12 and a support rod 13. The bending motor 7 is fixed on the frame 1. The linkage shaft 8 is connected to the output end of the bending motor 7. The bending frame 9 is fixedly connected to the linkage shaft 8. The bending frame 9 includes a horizontal portion and a vertical portion that are perpendicular to each other in an L shape. The linkage shaft 8 is fixedly connected to the horizontal portion. The fixed guide wheel 10 is rotatably connected to the linkage shaft 8. The outer edges of the fixed guide wheel 10 and the bending wheel 11 are provided with bending grooves. The side wall of the bending groove is arc-shaped and is in concave-convex fit with the outer wall of the imitation rattan tube 2. The imitation rattan tube 2 passes through the gap between the fixed guide wheel 10 and the bending wheel 11. The bending wheel 11 is rotatably connected to one end of the horizontal portion away from the linkage shaft 8. The horizontal portion is perpendicular to the central axis of the imitation rattan tube 2. The vertical portion is fixed with a bending slide rod 14. The connecting frame 12 is slidably connected to the bending slide rod 14. The connecting frame 12 is provided with a threaded hole and a horizontal chute that are perpendicular to each other and communicate with each other. The support rod 13 is fixedly connected to the connecting frame 12 and extends axially toward the imitation rattan tube. The support rod 13 is inserted into the imitation rattan tube. The connecting frame 12 is provided with a locking mechanism. The locking mechanism includes a locking bolt 15 threadedly connected to the connecting frame 12, a locking slider 16 slidably connected to the connecting frame 12, and a return spring 17 connected between the connecting frame 12 and the locking slider 16. The locking bolt 15 is threadedly connected in the threaded hole. The locking slider 16 is horizontally slidably connected in the horizontal chute. One side of the locking slider 16 facing the locking bolt 15 is provided with a pressing inclined surface. The lower end of the locking bolt 15 abuts against the pressing inclined surface. The end of the locking slider 16 abuts against the bending frame 9. The connecting frame 12 is slidably connected to the bending slide rod 14. One side of the bending slide rod 14 facing the locking slider 16 is provided with a locking groove. The locking slider 16 abuts and is clamped in the locking groove. By rotating the locking bolt 15 through threaded cooperation, the locking bolt 15 can move downward and abut against the pressing inclined surface. Through the sliding of the inclined surface, the locking slider 16 slides horizontally outward and abuts and is clamped in the locking groove to form positioning, avoiding the horizontal sliding or rotation of the connecting frame 12 on the bending slide rod 14.
[0031] A positioning sleeve 18 is sleeved on the bending slide rod 14. The bending frame 9 and the connecting frame 12 abut against both ends of the positioning sleeve 18. The front end of the support rod 13 extends to the middle position of the gap between the fixed guide wheel 10 and the bending wheel 11. The positioning sleeve 18 plays a positioning role, enabling the front end of the support rod 13 to just extend to the middle position of the gap between the fixed guide wheel 10 and the bending wheel 11 when the connecting frame 12 slides to abut against the positioning sleeve 18, that is, to extend to the position where the imitation rattan tube 2 is pressed and bent.
[0032] The front end of the support rod 13 is provided as a threaded rod. A limit screw piece 19 is threadedly connected to the front end of the support rod 13. The limit screw piece 19 abuts against the end of the rattan-like tube. The limit screw piece 19 can horizontally adjust its position on the threaded rod to limit the rattan-like tube 2, that is, the distance between the bent part and the end of the rattan-like tube 2.
[0033] As Figure 1 , 6 shown, the driving mechanism includes two sets of symmetrically arranged driving seats 20, driving wheels 21 and a balance assembly. The driving seats 20 are slidably connected to the frame 1. The driving wheels 21 are rotatably connected to the driving seats 20. The balance assembly is connected between the two sets of symmetrically arranged driving seats 20. A driving motor 22 is fixed on one of the driving seats 20. The driving wheel 21 is connected to the output end of the driving motor 22. The balance assembly includes a balance cylinder 23, a piston rod 24 and a balance spring 25. The balance cylinder 23 and the balance rod are respectively connected to the driving seats 20 on both sides. The balance spring 25 is connected between the balance cylinder 23 and the balance rod. An adjusting plate is fixed on the frame 1. An adjusting screw is threadedly connected to the adjusting plate. The front end of the adjusting screw is rotatably connected to the driving seat 20. The adjusting screw can move left and right on the adjusting plate, thereby adjusting the driving seat 20 to move towards the rattan-like tube 2 and abut against the outer wall of the rattan-like tube. The setting of the balance cylinder 23 assembly makes the pressures on both sides of the rattan-like tube 2 of the two driving seats 20 consistent.
[0034] Working principle:
[0035] In the present utility model, the rattan-like tube 2 sequentially passes through the clamping seat 3, the driving mechanism, the heating mechanism and the bending mechanism. By adjusting the screw, the driving seat 20 slides towards the rattan-like tube 2 until the driving wheel 21 abuts against the outer wall of the rattan-like tube. By rotating the driving motor 22, the rattan-like tube 2 can be driven to slide horizontally along the axis through the friction between the driving wheel 21 and the rattan-like tube 2. After the heating block 6 heats the rattan-like tube, the driving motor 22 can drive the heated and softened rattan-like tube 2 to the bending mechanism position;
[0036] Since the horizontal part of the bending frame 9 is connected between the fixed guide wheel 10 and the bending wheel 11, the horizontal part is perpendicular to the central axis of the rattan-like tube. The bending slide rod 14 is connected to the vertical part perpendicular to the horizontal part, that is, the bending slide rod 14 is parallel to the central axis of the rattan-like tube 2. At the same time, the support rod 13 makes the central axis of the support rod 13 coincide with the central axis of the rattan-like tube through the connecting frame 12. The support rod 13 can be smoothly inserted into the interior of the rattan-like tube 2 to form an internal support. The fixed guide wheel 10 and the bending wheel 11 form a bending extrusion force on the outer wall of the rattan-like tube 2, so that the rattan-like tube 2 will not have an internal concave during the bending process;
[0037] After the bending is completed, the locking bolt 15 can be rotated upward. Under the action of the return spring 17, the locking slider 16 slides horizontally inward, unlocking the connecting frame 12 from the bending slide rod. Then, the connecting frame 12 can be slid backward to disengage the support rod 13 from the end of the artificial rattan tube 2. After that, the connecting frame 12 is rotated to turn the support rod 13 away from the position of the artificial rattan tube 2, which can facilitate the horizontal driving of the bent artificial rattan tube 2 out of the bending and shaping device and facilitate the removal of the artificial rattan tube 2.
[0038] Furthermore, the left - right position of the limit screw piece 19 on the threaded rod can be adjusted. The limit screw piece 19 abuts against the end of the artificial rattan tube, and the distance between the bending position of the artificial rattan tube 2 and the end of the artificial rattan tube 2 can be adjusted.
[0039] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A plastic rattan-like bending and shaping device, comprising a frame and a rattan-like tube, characterized in that: The present invention also provides a holder, a driving mechanism, a heating mechanism and a bending mechanism, and the imitation rattan tube passes through the holder, the driving mechanism, the heating mechanism and the bending mechanism in sequence, and the bending mechanism comprises a bending motor, a linkage shaft, a bending frame, a fixed guide wheel, a bending wheel, a connecting frame and a support rod, the bending motor is fixed on the frame, the linkage shaft is connected to the output end of the bending motor, the bending frame is fixedly connected to the linkage shaft, the fixed guide wheel is rotatably connected to the linkage shaft, the imitation rattan tube passes through the gap between the fixed guide wheel and the bending wheel, the bending wheel is rotatably connected to the bending frame, the connecting frame is rotatably connected to the bending frame, the support rod is fixedly connected to the connecting frame and extends axially toward the imitation rattan tube, and the support rod is inserted into the inside of the imitation rattan tube.
2. A plastic rattan-like bending and shaping device according to claim 1, characterized in that: The connecting frame is provided with a locking mechanism, which includes a locking bolt threadedly connected to the connecting frame, a locking slider slidably connected to the connecting frame, and a return spring connected between the connecting frame and the locking slider. The locking slider is provided with an extrusion inclined surface on the side facing the locking bolt, the lower end of the locking bolt abuts against the extrusion inclined surface, and the end of the locking slider abuts against the bending frame.
3. A plastic rattan-like bending and shaping device according to claim 2, characterized in that: A bending slide bar is fixed on the bending frame, the connecting frame is slidably connected to the bending slide bar, a locking groove is provided on one side of the bending slide bar facing the locking slide bar, and the locking slide bar is abutted and clamped in the locking groove.
4. A plastic rattan-like bending and shaping device according to claim 3, characterized in that: A positioning sleeve is sleeved on the bending slide rod, the bending frame and the connecting frame are in contact with the two ends of the positioning sleeve, and the front end of the support rod extends to the middle position of the gap between the fixed guide wheel and the bending wheel.
5. A plastic rattan-like bending and shaping device according to claim 4, characterized in that: The front end of the support rod is arranged as a threaded rod, the front end of the support rod is threadedly connected with a limiting screw piece, and the limiting screw piece abuts against the end of the imitation rattan tube.
6. A plastic rattan-like bending and shaping device according to claim 5, characterized in that: The driving mechanism includes two symmetrically arranged driving seats, driving wheels and balancing components, the driving seats are slidably connected to the frame, the driving wheels are rotatably connected to the driving seats, and the balancing component is connected between the two symmetrically arranged driving seats, one of the driving seats is fixed with a driving motor, the driving wheel is connected to the output end of the driving motor, the balancing component includes a balancing cylinder, a piston rod and a balancing spring, the balancing cylinder and the balancing rod are respectively connected to the driving seats on both sides, the balancing spring is connected between the balancing cylinder and the balancing rod, an adjusting plate is fixed to the frame, an adjusting screw is threadedly connected to the adjusting plate, and the front end of the adjusting screw is rotatably connected to the driving seat.
7. A plastic rattan-like bending and shaping device according to claim 6, characterized in that: The heating mechanism is provided with two groups symmetrically arranged on the left and right sides of the frame. The heating mechanism includes a heating seat, a horizontal cylinder and a heating block. The heating seat is fixed on the frame, the horizontal cylinder is fixed on the heating seat, the heating block is connected to the cylinder arm of the horizontal cylinder, and the heating blocks are symmetrically arranged on both sides of the outer wall of the imitation rattan tube.
Citation Information
Patent Citations
Bending device for plastic pipe
CN220314161U