Built-in air bag pressing machine
By designing a built-in airbag press, using the combined technology of airbag and double-head vibration motor, the problem of poor yaw and vibration compaction effect in quartz stone slab production equipment is solved, achieving a more stable pressure plate effect and a better quartz stone slab compaction effect.
Patent Information
- Application Number
- CN202421942375.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-12
- Publication Date
- 2025-05-27
- Estimated Expiration
- 2034-08-12
AI Technical Summary
In the existing quartz stone slab production equipment, the indenter head is prone to sway, affecting the effect of the pressing plate, and the vibration compaction effect of the quartz stone slab is not good.
A built-in airbag press is designed, which uses a combination of airbags and double-headed vibrating motors to control the lifting and vibration of the airbags and the vibration of the vibration of the vibration motors, and achieves flexible contact and vibration compaction of the quartz stone sheets to reduce the sway of the pressure head.
It effectively improves the yaw of the pressure head and the stability of the pressure plate, improves the vibration compaction effect of the quartz stone sheet, and ensures the stability and quality of the pressure plate.
Smart Images

Figure CN222904914U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of quartz stone plate production equipment, in particular to an internal airbag press. Background Art
[0002] Quartz stone plates are artificial plates made by mixing quartz sand and other mixtures with resin and then placing them in a mold and pressing them with a plate press. The working principle of the plate press is that in a vacuum environment, the vibrating head is pressed down to contact the quartz stone slab, and the quartz stone slab is vibrated and compacted by vibration. The way to control the pressing down of the vibrating head is to use a hydraulic cylinder to control, which makes hard contact with the quartz stone slab. When pressing the plate, the pressing head is prone to yaw, affecting the pressing effect. Therefore, it is particularly necessary to develop an internal airbag press that can improve the yaw of the pressing head, ensure stable pressing of the plate, and have a good vibration compaction effect on quartz stone plates. Summary of the Invention
[0003] The purpose of the utility model is to provide an internal airbag press, which has the advantages of improving the yaw of the pressing head, stable pressing of the plate, and good vibration compaction effect on quartz stone plates.
[0004] The adopted technical scheme is as follows:
[0005] An internal airbag press includes a machine base. A conveyor belt is arranged at the upper end of the machine base. A vacuum hood is arranged above the conveyor belt. A plurality of first telescopic cylinders connected to the vacuum hood are vertically arranged on the machine base. A pressing head assembly is arranged inside the vacuum hood. The pressing head assembly is slidably and sealingly connected with the vacuum hood. A plurality of second telescopic cylinders are vertically arranged on the vacuum hood. A plurality of supports are connected to the upper end of the pressing head assembly. The supports correspond to the second telescopic cylinders up and down. The pressing head assembly is provided with a plurality of airbags. The upper ends of the airbags are connected to the vacuum hood. The pressing head assembly is provided with a double-headed vibration motor.
[0006] Preferably, a plurality of guide shafts are vertically arranged on the machine base, and a plurality of guide sleeves corresponding to the guide shafts one by one are arranged on the vacuum hood.
[0007] Preferably, both the first telescopic cylinder and the second telescopic cylinder are hydraulic cylinders.
[0008] Preferably, a wire pipe rack is arranged at the upper end of the vacuum hood, and a plurality of groups of wire pipe clips are arranged on the wire pipe rack.
[0009] Preferably, the pressing head assembly includes a frame, a pressing plate is arranged at the lower end of the frame, and the double-headed vibration motor is fixedly arranged on the pressing plate.
[0010] Compared with the prior art, the beneficial effects are as follows:
[0011] When the utility model presses the plate, the first telescopic cylinder is used to drive the vacuum hood to descend and press on the machine base, the second telescopic cylinder extends to push the pressing head assembly upward, so that the pressing head assembly rises. The external vacuum pumping equipment is used to pump the air in the vacuum hood to a vacuum state. Then the double-head vibration motor is started, and the lifting of the air bag is controlled to control the pressing head assembly to press the quartz stone plate in the mold. The lifting of the air bag is combined with the vibration of the double-head vibration motor to pat the quartz stone plate. The pressing head assembly is in flexible contact with the quartz stone plate through the air bag. During the vibration process, the pressing head assembly is not prone to yaw, is easy to control, and has a good plate pressing effect. Description of the Drawings
[0012] Figure 1 Fig. is a schematic three-dimensional structure diagram of an in-built air bag press of the utility model;
[0013] Figure 2 Fig. is a schematic front view structure diagram of an in-built air bag press of the utility model;
[0014] Figure 3 Fig. is a schematic side view structure diagram of an in-built air bag press of the utility model;
[0015] Figure 4 Fig. is a schematic top view structure diagram of an in-built air bag press of the utility model;
[0016] Figure 5 Fig. is a schematic structure diagram of the air bag part of an in-built air bag press of the utility model;
[0017] In the figure: 1. Machine base, 2. Conveyor belt, 3. Vacuum hood, 4. Guide shaft, 5. Guide sleeve, 6. Pressing head assembly, 7. Second telescopic cylinder, 8. Support, 9. Double-head vibration motor, 10. Cable pipe rack, 11. Cable pipe clamp, 12. Air bag, 13. First telescopic cylinder. Detailed Embodiment
[0018] The following further describes the utility model in conjunction with specific embodiments, as Figures 1 to 5 shown:
[0019] Embodiment 1: An in-built air bag press, including a machine base 1, a conveyor belt 2 is arranged at the upper end of the machine base 1, a vacuum hood 3 is arranged above the conveyor belt 2, a hose is arranged on the vacuum hood 3, and the hose is connected to an external vacuum pumping device. A plurality of first telescopic cylinders 13 connected to the vacuum hood 3 are vertically arranged on the machine base 1, and the first telescopic cylinders 13 control the lifting of the vacuum hood 3. When the mold and the quartz stone slab move on the conveyor belt 2, the first telescopic cylinders 13 control the vacuum hood 3 to rise. After the mold moves into the vacuum hood 3, the first telescopic cylinders 13 control the vacuum hood 3 to descend and press on the conveyor belt 2.
[0020] Inside the vacuum chamber 3, a press head assembly 6 is provided. The press head assembly 6 is slidably and sealingly connected to the vacuum chamber 3. A plurality of second telescopic cylinders 7 are vertically arranged on the vacuum chamber 3. The upper end of the press head assembly 6 is connected with a plurality of supports 8. The supports 8 correspond to the second telescopic cylinders 7 up and down. When the second telescopic cylinders 7 extend and contact the supports 8, the press head assembly 6 can be jacked up. The press head assembly 6 is provided with a plurality of air bags 12. The upper ends of the air bags 12 are connected to the vacuum chamber 3. The air bags 12 are provided with air pipes, and the air pipes are connected to an external air supply mechanism. The expansion and contraction of the air bags 12 are realized by inflating and deflating, so as to realize the lifting of the press head assembly 6.
[0021] The press head assembly 6 is provided with a double-headed vibration motor 9. The double-headed vibration motor 9 drives the press head assembly 6 to vibrate. When pressing the plate, when the mold and the quartz stone slab move on the conveyor belt 2, the first telescopic cylinder 13 controls the vacuum chamber 3 to rise. After the mold moves into the vacuum chamber 3, the first telescopic cylinder 13 controls the vacuum chamber 3 to lower and press on the conveyor belt 2. The second telescopic cylinders 7 extend to push the press head assembly 6 upward, so that the press head assembly 6 rises. The inside of the vacuum chamber 3 is evacuated by using an external vacuum pumping device. The second telescopic cylinders 7 are controlled to shorten, and the double-headed vibration motor 9 is started. By controlling the lifting of the air bags 12, the press head assembly 6 presses the quartz stone slab in the mold. The vibration of the quartz stone slab is carried out by the lifting of the air bags 12 in cooperation with the vibration of the double-headed vibration motor 9. The press head assembly 6 is in flexible contact with the quartz stone slab through the air bags 12. During the vibration process, the press head assembly 6 is not prone to yaw, and the quartz stone slab is compacted.
[0022] Embodiment 2: An internal air bag press, including a machine base 1. The upper end of the machine base 1 is provided with a conveyor belt 2. Above the conveyor belt 2, a vacuum chamber 3 is provided. The vacuum chamber 3 is provided with a hose, and the hose is connected to an external vacuum pumping device. A plurality of first telescopic cylinders 13 connected to the vacuum chamber 3 are vertically arranged on the machine base 1. The first telescopic cylinders 13 control the lifting of the vacuum chamber 3. When the mold and the quartz stone slab move on the conveyor belt 2, the first telescopic cylinder 13 controls the vacuum chamber 3 to rise. After the mold moves into the vacuum chamber 3, the first telescopic cylinder 13 controls the vacuum chamber 3 to lower and press on the conveyor belt 2. A plurality of guide shafts 4 are vertically arranged on the machine base 1. A plurality of guide sleeves 5 corresponding to the guide shafts 4 one by one are arranged on the vacuum chamber 3. The cooperation between the guide shafts 4 and the guide sleeves 5 makes the cooperation between the vacuum chamber 3 and the machine base 1 stable.
[0023] Inside the vacuum hood 3, a pressure head assembly 6 is provided. The pressure head assembly 6 is slidably and sealingly connected to the vacuum hood 3. The vacuum hood 3 is vertically provided with a plurality of second telescopic cylinders 7. The upper end of the pressure head assembly 6 is connected with a plurality of supports 8. The supports 8 and the second telescopic cylinders 7 correspond up and down. When the second telescopic cylinders 7 extend and contact the supports 8, the pressure head assembly 6 can be lifted. The pressure head assembly 6 is provided with a plurality of air bags 12. The upper ends of the air bags 12 are connected to the vacuum hood 3. The air bags 12 are provided with air pipes, and the air pipes are connected to an external air supply mechanism. The air bags 12 are expanded and contracted by inflating and deflating, so as to realize the lifting of the pressure head assembly 6. Both the first telescopic cylinder 13 and the second telescopic cylinder 7 are hydraulic cylinders.
[0024] The pressure head assembly 6 is provided with a double-headed vibration motor 9. The double-headed vibration motor 9 drives the pressure head assembly 6 to vibrate. The pressure head assembly 6 includes a frame. A pressing plate is arranged at the lower end of the frame. The frame and the pressing plate are integrally cast, which is firm and durable. The double-headed vibration motor 9 is fixedly arranged on the pressing plate. A wire pipe rack 10 is arranged at the upper end of the vacuum hood 3. A plurality of groups of wire pipe clamps 11 are arranged on the wire pipe rack 10. The wire pipe rack 10 and the wire pipe clamps 11 are used for arranging and clamping pipelines.
[0025] The specific working process is as follows: When pressing the plate, start the conveyor belt 2. When the mold and the quartz stone slab move on the conveyor belt 2, the first telescopic cylinder 13 controls the vacuum hood 3 to rise. After the mold moves into the vacuum hood 3, the first telescopic cylinder 13 controls the vacuum hood 3 to lower and press on the conveyor belt 2. The second telescopic cylinder 7 extends and pushes the pressure head assembly 6 upward, so that the pressure head assembly 6 rises. Use an external vacuum pumping device to evacuate the inside of the vacuum hood 3. Control the second telescopic cylinder 7 to shorten, start the double-headed vibration motor 9, and control the pressure head assembly 6 to press the quartz stone plate in the mold by controlling the lifting of the air bag 12. Use the lifting of the air bag 12 to cooperate with the vibration of the double-headed vibration motor 9 to vibrate the quartz stone plate. The pressure head assembly 6 is in flexible contact with the quartz stone plate through the air bag 12. During the vibration process, the pressure head assembly 6 is not prone to yaw, and the quartz stone plate is compacted.
[0026] The above embodiments are only the preferred embodiments of the present invention, and cannot be used to limit the scope of protection of the present invention. Any non-substantial changes and substitutions made by those skilled in the art on the basis of the present invention belong to the scope of protection required by the present invention.
Claims
1. A built-in airbag press, characterized in that: It includes a machine base, a conveyor belt is arranged on the upper end of the machine base, a vacuum hood is arranged above the conveyor belt, a plurality of first telescopic cylinders connected to the vacuum hood are vertically arranged on the machine base, a pressure head assembly is arranged on the inner side of the vacuum hood, the pressure head assembly and the vacuum hood are slidingly and sealedly connected, a plurality of second telescopic cylinders are vertically arranged on the vacuum hood, a plurality of supports are connected to the upper end of the pressure head assembly, the supports correspond to the second telescopic cylinders up and down, a plurality of air bags are arranged on the pressure head assembly, the upper ends of the air bags are connected to the vacuum hood, and the pressure head assembly is provided with a double-head vibration motor.
2. A built-in airbag press as claimed in claim 1, characterized in that: The machine base is vertically provided with a plurality of guide shafts, and the vacuum cover is provided with a plurality of guide sleeves corresponding to the guide shafts one by one.
3. A built-in airbag press as claimed in claim 1, characterized in that: The first telescopic cylinder and the second telescopic cylinder are both hydraulic cylinders.
4. A built-in airbag press as claimed in claim 1, characterized in that: A wire pipe rack is arranged at the upper end of the vacuum cover, and a plurality of wire pipe clamps are arranged on the wire pipe rack.
5. A built-in airbag press as claimed in claim 1, characterized in that: The pressure head assembly comprises a frame, a pressure plate is arranged at the lower end of the frame, and a double-head vibration motor is fixedly arranged on the pressure plate.