Vinasse residue-liquid separation device for wine brewing production

Abstract

The utility model discloses a vinasse residue-liquid separation device for wine brewing production, which relates to the field of wine brewing production, comprises a box body, a spiral extrusion dehydrator is mounted at the top end of the box body, and is characterized in that a conveying component is mounted in the box body, and one end of the conveying component is positioned right below a liquid outlet of the spiral extrusion dehydrator; wherein the conveying assembly comprises four roll shafts, the four roll shafts are distributed in an inner cavity of the box body in a rectangular shape, the four roll shafts are rotationally connected with the wall of the inner cavity of the box body through bearings, and a conveying belt is arranged among the four roll shafts in a wrapping mode. The conveying assembly is additionally arranged under the liquid outlet of the spiral extrusion dehydrator, waste residues and waste liquid can be further filtered through the conveying assembly, the filtered waste residues can be conveyed and collected, meanwhile, the waste liquid is guided by the flow guide plate to flow into the liquid collecting box to be collected, residue-liquid separation is not interfered with one another, and the residue-liquid separation efficiency is high.

Description

Technical Field

[0001] The utility model relates to the technical field of wine production, in particular to a wine lees and slag liquid separation device for wine production. Background Art

[0002] Wine lees, also known as sweet lees, red lees, fermented grains, and dregs, are the residues left after brewing wine from sorghum, barley, and rice. They are rich in protein, B vitamins, and minerals, and can replenish qi, activate blood circulation, disperse knots, and reduce swelling. The production method is to soak the washed glutinous rice (or rice), steam it, cool it, and then add wine yeast to ferment it. It is the product of glutinous rice fermented by Rhizopus.

[0003] The existing technology for separating wine lees liquid mostly utilizes a screw extrusion dehydrator. After the speed regulating motor of the screw extrusion dehydrator operates normally, the material is evenly added from the feed box. After entering the machine, the material moves forward axially under the push of the spiral rotating blades. During the forward movement, the material is affected by the changing pitch and the adjusting baffle, forming a huge extrusion pressure, so that the material is mechanically dehydrated under the action of external force, and the moisture is discharged at the water outlet through the screen, and the dehydrated material is discharged at the discharge box.

[0004] However, when the existing screw extrusion dehydrator is used to separate the lees from the liquid, the waste liquid separated by the screw extrusion dehydrator still contains a large amount of fine residues, which leads to incomplete separation of the lees and the liquid. Although re-filtering the waste liquid can improve the separation rate, adding another process will be time-consuming and labor-intensive, greatly reducing work efficiency. Utility Model Content

[0005] The purpose of the utility model is to provide a device for separating lees and liquid for wine production in order to solve the problems mentioned in the above background technology.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a wine lees and liquid separation device for wine production, comprising a box body, a screw extrusion dehydrator is installed on the top of the box body, and is characterized in that a conveying assembly is installed inside the box body, and one end of the conveying assembly is located directly below the liquid outlet of the screw extrusion dehydrator; wherein the conveying assembly comprises four rollers, the four rollers are distributed in the inner cavity of the box body in a rectangular shape, and the four rollers are rotatably connected to the inner cavity wall of the box body through bearings, and a conveyor belt is wrapped between the four rollers. ; A driving assembly is installed on one side of one of the roller shafts, and the driving assembly includes a base box, and the base box is fixedly installed on the inner cavity wall of the box body, and one end of the roller shaft close to the driving assembly is fixedly connected to a driving gear, and a motor is installed inside the base box, and the driving end of the motor is fixedly connected to the central axis of the driving gear; a baffle is connected to one end of the base box, and the baffle is located on the inner side of the roller shaft, and a guide plate is integrally formed in the middle of one end surface of the baffle, and a liquid collecting box is placed directly below the guide plate, and a slag collecting box is placed on one side of the liquid collecting box.

[0007] As a further solution of the utility model: the conveying assembly also includes two toothed belts symmetrically arranged at both side ends of the conveyor belt, the conveyor belt and the toothed belt are integrally formed, and toothed rings are provided at both ends of the roller shaft corresponding to the positions of the two toothed belts, and the toothed belts are meshed with the toothed rings.

[0008] As a further solution of the utility model: a cleaning assembly is provided directly above the slag collecting box, and the cleaning assembly includes a first brush roller located on one side of the roller shaft, and a second brush roller located below the first brush roller, and the first brush roller and the second brush roller are respectively tightly attached to the inner and outer side walls of the conveyor belt.

[0009] As a further solution of the utility model: the driving assembly also includes a first driven gear arranged at one end of the first brush roller, the first driven gear is meshed with the driving gear, and a second driven gear is arranged at one end of the second brush roller, the second driven gear is meshed with the first driven gear.

[0010] As a further solution of the utility model: one of the roller shafts, the first brush roller and the second brush roller are rotatably connected to the base box via a bearing, and the other end of one of the roller shafts, the first brush roller and the second brush roller are rotatably connected to the inner cavity wall of the box body via a bearing.

[0011] As a further solution of the utility model: the guide plate is an isosceles trapezoidal thin plate structure, and the guide plate is located below the liquid outlet of the box body.

[0012] As a further solution of the utility model: the baffle is located between the slag collecting box and the upper part of the liquid collecting box, and is used to divide the inner space of the conveyor belt into two.

[0013] Compared with the prior art, the beneficial effects of the utility model are:

[0014] The utility model adds a conveying component just below the liquid outlet of the screw extrusion dehydrator, which can further filter the waste residue and waste liquid, and can also convey and collect the filtered waste residue. At the same time, the waste liquid will be guided by the guide plate to flow into the liquid collecting box for collection. The slag and liquid separation do not interfere with each other, and the slag-liquid separation efficiency is high. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a structural schematic diagram of the utility model;

[0016] Figure 2 It is a schematic diagram of the internal structure of the utility model;

[0017] Figure 3 It is a partial structural schematic diagram of the utility model;

[0018] Figure 4 This is a schematic diagram of the structure of the drive assembly of the utility model.

[0019] In the figure: 1. box body; 2. screw extrusion dehydrator; 3. conveying assembly; 301. roller; 302. conveyor belt; 303. toothed belt; 304. gear ring; 4. driving assembly; 401. base box; 402. motor; 403. driving gear; 404. first driven gear; 405. second driven gear; 5. cleaning assembly; 501. first brush roller; 502. second brush roller; 6. baffle; 7. guide plate; 8. slag collecting box; 9. liquid collecting box. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0021] See also Figures 1 to 4 In the embodiment of the utility model, a device for separating lees and liquid for brewing includes a box body 1, a screw extrusion dehydrator 2 is installed on the top of the box body 1, and the box body 1 is characterized in that a conveying component 3 is installed inside the box body 1, and one end of the conveying component 3 is located directly below the liquid outlet of the screw extrusion dehydrator 2;

[0022] The conveying assembly 3 includes four rollers 301, which are distributed in the inner cavity of the box body 1 in a rectangular shape, and the four rollers 301 are rotatably connected to the inner cavity wall of the box body 1 through bearings, and a conveyor belt 302 is wrapped between the four rollers 301;

[0023] A driving assembly 4 is installed on one side of one of the roller shafts 301. The driving assembly 4 includes a base box 401. The base box 401 is fixedly installed on the inner wall of the box body 1. A driving gear 403 is fixedly connected to one end of the roller shaft 301 close to the driving assembly 4. A motor 402 is installed inside the base box 401. The driving end of the motor 402 is fixedly connected to the central axis of the driving gear 403.

[0024] One end of the base box 401 is connected to a baffle 6, which is located on the inner side of the roller shaft 301. A guide plate 7 is integrally formed in the middle of one end surface of the baffle 6. A liquid collecting box 9 is placed directly below the guide plate 7, and a slag collecting box 8 is placed on one side of the liquid collecting box 9.

[0025] In this embodiment: when the existing screw extrusion dehydrator is used to separate the lees from the liquid, the waste liquid separated by the screw extrusion dehydrator still contains a lot of fine residues, which leads to incomplete separation of the lees and liquid. Although the waste liquid is filtered again, the separation rate can be improved, but the additional process will be time-consuming and labor-intensive, greatly reducing the work efficiency. Therefore, this scheme adds a conveying component 3 directly below the liquid outlet of the screw extrusion dehydrator 2. The conveying component 3 can further filter the waste lees and waste liquids, and can also transport and collect the filtered waste lees. At the same time, the waste liquid will be guided by the guide plate 7 to flow into the liquid collecting box 9 for collection. The lees and liquids do not interfere with each other, and the lees and liquids separation efficiency is high.

[0026] Specifically, the wine lees are put into the feed port of the screw extrusion dehydrator 2, and the screw extrusion dehydrator 2 uses a spiral rotating blade to push and squeeze the wine lees, and the waste residue and waste liquid are separated from the residue outlet and liquid outlet of the screw extrusion dehydrator 2 respectively. Due to the effect of the extrusion force, some fine residues will pass through the filter mesh in the screw extrusion dehydrator 2, and then flow out mixed with the waste liquid, in order to further separate the residue in the waste liquid;

[0027] The screw extrusion dehydrator 2 in this scheme discharges the waste liquid onto the conveying component 3. Since the conveyor belt 302 in the conveying component 3 is a filter mesh belt, when the mixed liquid falls on the conveyor belt 302, the waste liquid will pass through the conveyor belt 302 and fall onto the guide plate 7. The guide plate 7 will guide the waste liquid to the liquid collecting box 9 for collection. At the same time, the conveyor belt 302 will move with the residue until the residue falls into the residue collecting box 8. After a certain amount of residue is collected in the residue collecting box 8, it can be poured into the feed port of the screw extrusion dehydrator 2 again for secondary dehydration.

[0028] Please refer to Figure 2 and Figure 3 The conveying assembly 3 also includes two toothed belts 303 symmetrically arranged at both sides of the conveying belt 302. The conveying belt 302 and the toothed belt 303 are integrally formed. Gear rings 304 are provided at the positions of the two toothed belts 303 at both ends of the roller shaft 301, and the toothed belts 303 are meshed with the gear rings 304.

[0029] In this embodiment, the toothed belt 303 and the toothed ring 304 are meshed to enable the conveyor belt 302 to move under the transmission action of the roller 301, so as to avoid transmission slippage between the conveyor belt and the roller 301 and ensure the normal and efficient operation of the conveyor belt 302.

[0030] Please refer to Figure 3 and Figure 4 A cleaning assembly 5 is provided directly above the slag collecting box 8, and the cleaning assembly 5 includes a first brush roller 501 located on one side of the roller shaft 301, and a second brush roller 502 located below the first brush roller 501, the first brush roller 501 and the second brush roller 502 are respectively tightly attached to the inner and outer side walls of the conveyor belt 302; the driving assembly 4 also includes a first driven gear 404 provided at one end of the first brush roller 501, the first driven gear 404 is meshed with the driving gear 403, and a second driven gear 405 is provided at one end of the second brush roller 502, and the second driven gear 405 is meshed with the first driven gear 404; one of the roller shafts 301, the first brush roller 501 and the second brush roller 502 are all rotatably connected to the base box 401 through bearings, and the other ends of one of the roller shafts 301, the first brush roller 501 and the second brush roller 502 are all rotatably connected to the inner cavity wall of the box body 1 through bearings.

[0031] In this embodiment: the cleaning component 5 is used to clean the conveyor belt 302 to prevent the residue adhering to the conveyor belt 302 from affecting the filtering efficiency. When the conveyor belt 302 carrying the residue passes directly above the residue collecting box 8, the driving component 4 drives the first brush roller 501 and the second brush roller 502 in the cleaning component 5 to rotate, thereby cleaning the residue adhering to the filter mesh of the conveyor belt 302.

[0032] Please refer to Figure 3 The guide plate 7 is an isosceles trapezoidal thin plate structure, and the guide plate 7 is located below the liquid outlet of the box body 1; the baffle 6 is located between the slag collecting box 8 and the upper part of the liquid collecting box 9, and is used to divide the inner space of the conveyor belt 302 into two.

[0033] In this embodiment, the baffle plate 6 is used to separate and prevent the waste liquid on the guide plate 7 from flowing into the slag collecting box 8.

[0034] What is described above is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A device for separating lees and liquid for brewing, comprising a housing (1), a screw extrusion dehydrator (2) being installed at the top of the housing (1), characterized in that: A conveying assembly (3) is installed inside the box (1), and one end of the conveying assembly (3) is located directly below the liquid outlet of the screw extrusion dehydrator (2); The conveying assembly (3) comprises four rollers (301), the four rollers (301) are distributed in the inner cavity of the box (1) in a rectangular shape, and the four rollers (301) are rotatably connected to the inner cavity wall of the box (1) via bearings, and a conveyor belt (302) is wrapped between the four rollers (301); A driving assembly (4) is installed on one side of one of the roller shafts (301), the driving assembly (4) comprising a base box (401), the base box (401) being fixedly installed on the inner cavity wall of the box body (1), an end of the roller shaft (301) close to the driving assembly (4) being fixedly connected to a driving gear (403), a motor (402) being installed inside the base box (401), and a driving end of the motor (402) being fixedly connected to the central axis of the driving gear (403); One end of the base box (401) is connected to a baffle (6), the baffle (6) is located on the inner side of the roller shaft (301), a guide plate (7) is integrally formed in the middle of one end surface of the baffle (6), a liquid collecting box (9) is placed directly below the guide plate (7), and a slag collecting box (8) is placed on one side of the liquid collecting box (9).

2. A wine lees liquid separation device for wine production according to claim 1, characterized in that: The conveying assembly (3) further comprises two toothed belts (303) symmetrically arranged at both side ends of the conveying belt (302); the conveying belt (302) and the toothed belt (303) are integrally formed; toothed rings (304) are arranged at positions corresponding to the two toothed belts (303) at both ends of the roller shaft (301); the toothed belts (303) are meshed with the toothed rings (304).

3. A wine lees liquid separation device for wine production according to claim 2, characterized in that: A cleaning assembly (5) is provided directly above the slag collecting box (8), and the cleaning assembly (5) comprises a first brush roller (501) located on one side of the roller shaft (301), and a second brush roller (502) located below the first brush roller (501), and the first brush roller (501) and the second brush roller (502) are respectively tightly attached to the inner and outer side walls of the conveyor belt (302).

4. A wine lees liquid separation device for wine production according to claim 3, characterized in that: The driving assembly (4) further comprises a first driven gear (404) arranged at one end of the first brush roller (501), the first driven gear (404) being meshed with the driving gear (403), and a second driven gear (405) being arranged at one end of the second brush roller (502), the second driven gear (405) being meshed with the first driven gear (404).

5. The device for separating lees and liquid for brewing according to claim 4, characterized in that: One of the roller shafts (301), the first brush roller (501) and the second brush roller (502) are rotatably connected to the base box (401) via a bearing, and the other end of one of the roller shafts (301), the first brush roller (501) and the second brush roller (502) are rotatably connected to the inner cavity wall of the box body (1) via a bearing.

6. The device for separating lees and liquid for brewing according to claim 1, characterized in that: The guide plate (7) is an isosceles trapezoidal thin plate structure, and the guide plate (7) is located below the liquid outlet of the box body (1).

7. The device for separating lees and liquid for brewing according to claim 1, characterized in that: The baffle (6) is located between the slag collecting box (8) and the top of the liquid collecting box (9), and is used to divide the inner space of the conveyor belt (302) into two.

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