Flow-adjustable filling head for furnace burden bagging

By designing the adjustable flow filling head of the flow control assembly and the cylinder in the powder filling head, the problem of insufficient filling flow rate adjustment in the prior art is solved, and the accuracy of refractory furnace filling and bagging dustproof effect are achieved.

CN222905903UActive Publication Date: 2025-05-27GONGYI DESHUN BURDEN CO LTD
View PDF 1 Cites 0 Cited by

Patent Information

Application Number
CN202422085470.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-27
Publication Date
2025-05-27
Estimated Expiration
2034-08-27

AI Technical Summary

Technical Problem

The existing powder filling device does not have a filling flow rate adjustment structure, which leads to a weighing error during the filling process of packaging bags with different capacity, which affects the accuracy of refractory furnace filling.

Method used

An adjustable flow filling head for filling furnace materials is designed, and the flow adjustment assembly and cylinder are combined to adjust the cutting diameter inside the powder filling head through the expansion and contraction of the cylinder, thereby achieving adjustable filling flow rate.

Benefits of technology

By adjusting the filling flow rate, the weight error caused by excessive flow rate is avoided, and the accuracy of filling refractory furnace materials is improved. At the same time, through the design of the cutting tube, the dustproof effect in the bag filling stage is achieved, reducing dust pollution.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222905903U_ABST
    Figure CN222905903U_ABST
Patent Text Reader

Abstract

The flow-adjustable filling head comprises a powder filling head body, the top of the powder filling head body is integrally provided with a threaded end, a stock bin is arranged above the threaded end, the bottom of the stock bin is in threaded connection with the threaded end through a threaded material nozzle, the middle of the powder filling head body is fixedly connected with a flow adjusting assembly, and the flow adjusting assembly is fixedly connected with the top of the powder filling head body. Supports are welded to the left side and the right side of the flow adjusting assembly correspondingly. According to the powder filling head, the flow adjusting assembly composed of the shell, the two sets of supports, the air cylinders and the rubber sealing blocks is arranged on the surface of the powder filling head, when fire-resistant furnace burden is filled and bagged, the air cylinders installed on the two supports are started to stretch in the fixed length, the rubber sealing blocks arranged at the opposite ends of the two air cylinders are promoted to move in the opposite directions, and therefore the fire-resistant furnace burden is filled and bagged. And along with the mutual approaching of the two rubber sealing blocks, the discharging caliber in the powder filling head is gradually reduced, so that the purpose of adjusting the filling flow speed of the refractory furnace burden is achieved, and the weighing weight error caused by the too high filling flow speed of the refractory furnace burden is avoided.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of refractory furnace materials, in particular to an adjustable-flow filling head for bagging furnace materials. Background Art

[0002] Refractory furnace materials are a kind of high-temperature resistant materials most widely used in modern industrial production. Their main function is to withstand thermal stress and chemical erosion in high-temperature environments. Refractory furnace materials are widely used in industries such as iron and steel smelting, bauxite smelting, glass manufacturing, and cement production. With the continuous development of these industries, the demand for refractory furnace materials is also increasing. Among them, during the production process of refractory furnace materials, filling equipment is required.

[0003] After retrieval, the publicly disclosed patent No. CN210126653 discloses a dust-proof device for a powder filling machine, including a machine body. One side of the machine body is fixedly connected with a feeding funnel, and a movable shaft is installed on the right side of the feeding funnel. The top of the movable shaft is movably connected with a dust-proof cover, and a partition plate is installed below the dust-proof cover. A vibration pump is connected between the partition plate and the outer wall of the feeding funnel. In the utility model, under the action of the lifting mechanism, the electric telescopic rod can lift the loading bucket on its placement plate, so that the feeding pipeline is wrapped inside the loading bucket, and thus the powder can be discharged into the loading bucket through the material limiting mechanism. When the loading is completed, the placement plate is lowered by the electric telescopic rod and reaches the electronic scale. The electronic scale has been tared, so the weight of the powder in the loading bucket can be accurately measured. Through this lifting mechanism, the powder loading work can be facilitated, and the powder in the loading bucket can be accurately weighed.

[0004] However, since the above-mentioned powder filling device does not have a filling flow rate adjustment structure, during the filling process of packaging bags with different capacities, there is a phenomenon of weighing error caused by too fast filling flow rate, which affects the accuracy of refractory furnace material filling.

[0005] Therefore, an adjustable-flow filling head for bagging furnace materials is proposed, which has the advantage of adjustable filling flow rate, and thus solves the problems in the above background art. Summary of the Utility Model

[0006] The purpose of the utility model is to propose an adjustable-flow filling head for bagging furnace materials to solve the shortcomings existing in the prior art.

[0007] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: an adjustable flow filling head for bagging of furnace charge, comprising a powder filling head, the top of the powder filling head is integrally provided with a threaded end, and a silo is provided above the threaded end, the bottom of the silo is threadedly connected to the threaded end through a threaded nozzle, a flow regulating component is fixedly connected to the middle of the powder filling head, and brackets are welded on the left and right sides of the flow regulating component, a cylinder is fixedly installed on the end face of the bracket, and the piston rod of the cylinder passes through the flow regulating component and is fixedly connected with a rubber sealing block, the flow regulating component is connected to the powder filling head, and the rubber sealing block is in contact with the inner wall of the flow regulating component, a feeding cloth cylinder is sleeved and installed on the bottom of the powder filling head, and an annular clamp is fixed at the connection between the feeding cloth cylinder and the powder filling head by a flat head screw, and a counterweight ring is bonded to the lower surface of the feeding cloth cylinder by a sealant.

[0008] As a further description of the above technical solution: two reinforcement strips are welded obliquely on the outer wall surface of the threaded end, and bolts are inserted into the upper surfaces of the two reinforcement strips, and a mounting block is welded on the lower surface of the silo corresponding to the reinforcement strips, and the surface of the mounting block is fixedly connected to the bolts on the reinforcement strips through a threaded groove.

[0009] As a further description of the above technical solution: the material of the blanking cloth tube is a woven fabric of polyester or acrylic, and the annular clamp and the counterweight ring of the blanking cloth tube are of the same size.

[0010] As a further description of the above technical solution: the flow regulating component is an oblate shell as a whole, and both ends of the flow regulating component are provided with clearance holes corresponding to the piston of the cylinder.

[0011] As a further description of the above technical solution: a screw hole is provided on the upper surface of the reinforcement strip, and the position of the screw hole corresponds to the position of the thread groove on the surface of the mounting block.

[0012] As a further description of the above technical solution: a support ring is welded on the inner wall surface of the threaded end, and the support ring abuts against the threaded nozzle at the bottom of the silo.

[0013] The utility model has the following beneficial effects:

[0014] In the present utility model, a flow regulating assembly composed of a housing, two groups of brackets, cylinders, and rubber sealing blocks is arranged on the surface of the powder filling head. When filling refractory furnace materials into bags, by starting the cylinders installed on the two brackets to extend respectively by a fixed length, the rubber sealing blocks arranged at the opposite ends of the two cylinders are urged to move towards each other. As the two rubber sealing blocks approach each other, the feeding aperture inside the powder filling head gradually decreases, achieving the purpose of adjustable filling flow rate of the refractory furnace materials, thereby avoiding weighing error caused by excessive filling flow rate of the refractory furnace materials. At the same time, by connecting the feeding cloth tube at the bottom of the powder filling head with an annular clamp, and a counterweight ring is sleeved at the bottom of the feeding cloth tube. When the refractory furnace materials are led out from the powder filling head, the feeding cloth tube blocks the dust overflowing during the falling stage of the refractory furnace materials, and the turbulent air passes through the feeding cloth tube, achieving the purpose of dust prevention during the bagging stage, which is beneficial to reducing dust pollution. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 is a schematic structural diagram of the adjustable flow filling head for bagging furnace materials of the present utility model;

[0016] Figure 2 is a schematic internal structure diagram of the powder filling head of the adjustable flow filling head for bagging furnace materials of the present utility model;

[0017] Figure 3 is a schematic structural diagram of the feeding cloth tube of the adjustable flow filling head for bagging furnace materials of the present utility model.

[0018] Legend:

[0019] 1. Powder filling head; 2. Silo; 3. Feeding cloth tube; 4. Flow regulating assembly; 5. Reinforcing strip; 6. Bolt; 7. Mounting block; 8. Bracket; 9. Cylinder; 10. Rubber sealing block; 11. Threaded end; 12. Support ring; 13. Annular clamp; 14. Counterweight ring. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0020] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0021] According to an embodiment of the present utility model, an adjustable flow filling head for bagging furnace materials is provided.

[0022] Now, the present utility model will be further described in conjunction with the accompanying drawings and specific embodiments. As Figures 1-3As shown in the figure, an adjustable flow filling head for furnace charge bagging according to an embodiment of the present utility model includes a powder filling head 1. A threaded end 11 is integrally provided at the top of the powder filling head 1, and a material bin 2 is provided above the threaded end 11. The bottom of the material bin 2 is threadedly connected to the threaded end 11 through a threaded nozzle. A flow regulating component 4 is fixedly connected to the middle of the powder filling head 1. Brackets 8 are welded on both the left and right sides of the flow regulating component 4. A cylinder 9 is fixedly installed on the end face of the bracket 8, and a rubber sealing block 10 is fixedly connected to the piston rod of the cylinder 9 through the flow regulating component 4. The flow regulating component 4 is communicated with the powder filling head 1, and the rubber sealing block 10 is in contact with the inner wall of the flow regulating component 4. A blanking cloth tube 3 is sleeved and installed at the bottom of the powder filling head 1, and an annular clamp 13 is fixed to the connection between the blanking cloth tube 3 and the powder filling head 1 through flat head screws. A counterweight ring 14 is adhesively bonded to the lower surface of the blanking cloth tube 3 through sealant. By starting the cylinders 9 installed on the two brackets 8 to extend by a fixed length respectively, the rubber sealing blocks 10 arranged at the opposite ends of the two cylinders 9 are urged to move towards each other. As the two rubber sealing blocks 10 approach each other, the blanking diameter inside the powder filling head 1 gradually decreases, regulating the filling flow rate of the refractory furnace charge and avoiding the weighing weight error caused by the too large filling flow rate of the refractory furnace charge. By connecting the blanking cloth tube 3 to the bottom of the powder filling head 1 with an annular clamp 13, and a counterweight ring 14 is sleeved at the bottom of the blanking cloth tube 3. When the refractory furnace charge is led out from the powder filling head 1, the blanking cloth tube 3 blocks the dust overflowing during the falling stage of the refractory furnace charge, and the turbulent air passes through the blanking cloth tube 3, achieving the purpose of dust prevention during the bagging stage. The stroke of the cylinder 9 can be adjusted by manually rotating the adjustable screw on the cylinder 9 to adjust the telescopic length of the cylinder 9. The cylinder 9 is also equipped with a gas source for the telescopic movement of the cylinder 9. Specifically, it is the prior art known to the public and will not be elaborated too much. The control mode of the present utility model is controlled by manually starting and closing the switch. The wiring diagram of the power element and the power supply are common knowledge in the field. And the present utility model is mainly used to protect mechanical devices, so the control mode and wiring layout of the present utility model will not be explained in detail;

[0023] In one embodiment, two reinforcing bars 5 are obliquely welded to the outer wall surface of the threaded end 11, and bolts 6 are inserted through the upper surfaces of the two reinforcing bars 5. Installation blocks 7 are welded to the lower surface of the material bin 2 corresponding to the reinforcing bars 5, and the surface of the installation block 7 is fixedly connected to the bolt 6 on the reinforcing bar 5 through a threaded groove. The bolt 6 is threaded through the reinforcing bar 5 and the threaded groove on the surface of the installation block 7 to reinforce the powder filling head 1. Among them, after the threaded end 11 is tightened, the reinforcing bar 5 just corresponds to the installation block 7 of the material bin 2, facilitating the installation of the reinforcing bar 5.

[0024] In one embodiment, the material of the unloading cloth tube 3 is a woven fabric of polyester or acrylic, and the annular clamp 13 and the counterweight ring 14 of the unloading cloth tube 3 are the same size. Due to the hollow structure on the surface of the woven fabric, a dust filtering structure can be formed. The setting of the counterweight ring 14 can prevent the unloading cloth tube 3 from being offset due to the wind direction during the bagging stage.

[0025] In one embodiment, the flow regulating component 4 is an oblong shell as a whole, and clearance holes are provided at both ends of the flow regulating component 4 corresponding to the piston of the cylinder 9, wherein the internal space of the oblong shell is adapted to the size of the rubber sealing block to prevent the refractory charge from being discharged downward through the gap between the oblong shell and the rubber sealing block.

[0026] In one embodiment, a screw hole is provided on the upper surface of the reinforcement strip 5, and the position of the screw hole corresponds to the position of the thread groove on the surface of the mounting block 7. The screw hole and the thread groove are arranged to facilitate the installation of the reinforcement strip 5, thereby reinforcing the installation of the powder filling head 1.

[0027] In one embodiment, a support ring 12 is welded to the inner wall of the threaded end 11 , and the support ring 12 abuts against the threaded nozzle at the bottom of the silo 2 . The support ring 12 is provided to maintain the reliability of the connection with the threaded nozzle at the bottom of the silo 2 .

[0028] Working principle:

[0029] When in use, firstly, the threaded end 11 at the top of the powder filling head 1 is threadedly connected with the threaded nozzle at the bottom of the silo 2. When the reinforcement strip 5 welded obliquely on the outer wall of the threaded end 11 corresponds to the mounting block 7 provided on the lower surface of the silo 2, the bolt 6 is used to penetrate the threaded groove on the surface of the reinforcement strip 5 and the mounting block 7 to thread the powder filling head 1. When the refractory furnace charge is filled and bagged, the cylinders 9 installed on the two brackets 8 are started to extend at a fixed length respectively, so that the rubber sealing blocks 10 provided at the opposite ends of the two cylinders 9 move toward each other. As the two rubber sealing blocks 10 The two ends of the powder filling head 1 are close to each other, so that the discharge diameter inside the powder filling head 1 is gradually reduced, and the filling flow rate of the refractory charge is adjusted to avoid the weighing weight error caused by the excessive filling flow rate of the refractory charge. At the same time, the discharge cloth tube 3 is connected with the annular clamp 13 at the bottom of the powder filling head 1, and a counterweight ring 14 is sleeved on the bottom of the discharge cloth tube 3. When the refractory charge is discharged from the powder filling head 1, the discharge cloth tube 3 blocks the dust overflowing in the falling stage of the refractory charge, and the moving air passes through the discharge cloth tube 3, so as to achieve the purpose of dust prevention in the bagging stage, which is beneficial to reduce dust pollution.

[0030] Finally, it should be noted that the above are only the preferred embodiments of the present utility model and are not used to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions recorded in the foregoing embodiments or perform equivalent replacements on some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.

Claims

1. An adjustable flow filling head for bagging furnace charge, comprising a powder filling head (1), characterized in that: The top of the powder filling head (1) is integrally provided with a threaded end (11), and a silo (2) is provided above the threaded end (11), and the bottom of the silo (2) is threadedly connected to the threaded end (11) via a threaded nozzle, a flow regulating assembly (4) is fixedly connected to the middle of the powder filling head (1), and brackets (8) are welded on both the left and right sides of the flow regulating assembly (4), a cylinder (9) is fixedly installed on the end surface of the bracket (8), and a piston rod of the cylinder (9) penetrates the flow regulating assembly (4). The component (4) is fixedly connected with a rubber sealing block (10), the flow regulating component (4) is connected with the powder filling head (1), the rubber sealing block (10) is in contact with the inner wall of the flow regulating component (4), a material discharging tube (3) is sleeved and installed at the bottom of the powder filling head (1), and an annular clamp (13) is fixed at the connection between the material discharging tube (3) and the powder filling head (1) by a flat head screw, and a counterweight ring (14) is bonded to the lower surface of the material discharging tube (3) by a sealing adhesive.

2. The adjustable flow filling head for bagging furnace charge according to claim 1 is characterized in that: Two reinforcement strips (5) are welded obliquely to the outer wall surface of the threaded end (11), and bolts (6) are inserted into the upper surfaces of the two reinforcement strips (5). A mounting block (7) is welded to the lower surface of the silo (2) corresponding to the reinforcement strips (5), and the surface of the mounting block (7) is fixedly connected to the bolts (6) on the reinforcement strips (5) via threaded grooves.

3. The adjustable flow filling head for bagging furnace charge according to claim 1 is characterized in that: The material of the material-cutting cloth tube (3) is a woven fabric of polyester or acrylic, and the annular clamp (13) and the counterweight ring (14) of the material-cutting cloth tube (3) are of the same size.

4. The adjustable flow filling head for bagging furnace charge according to claim 1 is characterized in that: The flow regulating component (4) is an oblate shell as a whole, and both ends of the flow regulating component (4) are provided with clearance holes corresponding to the piston of the cylinder (9).

5. The adjustable flow filling head for bagging furnace charge according to claim 2 is characterized in that: The upper surface of the reinforcement strip (5) is provided with a screw hole, and the position of the screw hole corresponds to the position of the thread groove on the surface of the mounting block (7).

6. The adjustable flow filling head for bagging furnace charge according to claim 1 is characterized in that: A support ring (12) is welded to the inner wall surface of the threaded end (11), and the support ring (12) abuts against the threaded nozzle at the bottom of the silo (2).

Citation Information

Patent Citations

  • Dustproof device for powder filling machine

    CN210126653U