IPM (Intelligent Power Module) material pipe blanking mechanism

Abstract

The utility model discloses an IPM module material pipe blanking mechanism which comprises a blanking table, a discharging mechanism, a material distribution mechanism and a material storage frame, the material distribution mechanism comprises a material pipe carrying device and a material pipe stacking device, the material pipe carrying device and the material pipe stacking device are both installed on the blanking table, the material pipe carrying device is arranged in the material pipe stacking device to move and carry material pipes, and the material storage frame is arranged on the discharging table. The discharging mechanism is connected with one end of the material pipe carrying device, the material storage frame is installed on one side of the material pipe stacking device, automatic discharging, carrying, stacking and storing of material pipes are achieved by integrating a plurality of modules such as the discharging table, the discharging mechanism, the material distributing mechanism and the material storage frame, the advanced automation technology and an accurate control system are adopted, and the production efficiency is improved. According to the utility model, the efficiency and the stability of material pipe blanking and management can be greatly improved, the production cost is reduced, and the production benefit is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of industrial automation, and particularly relates to a feeding mechanism for IPM module material tubes. Background Art

[0002] In the existing material handling technologies, especially for the handling and stacking of precision components such as material tubes, manual or semi-automatic mechanical equipment is usually relied on for operation. This operation mode has various deficiencies and limitations.

[0003] During the process of manual handling and stacking of material tubes, due to the interference of human factors such as fatigue and distraction, the accuracy and stability of material tube handling are often reduced. This not only increases the risk of material tube damage but may also affect the subsequent production process.

[0004] Although the existing semi-automatic mechanical equipment has improved the automation level of material tube handling to a certain extent, these devices usually have single functions and cannot meet the complex requirements of material tube handling and stacking. For example, they may not be able to accurately transport the material tubes to the designated positions or cannot achieve multi-level stacking, thus limiting the improvement of production efficiency.

[0005] The existing storage methods for material tubes usually directly place the material tubes on shelves or pallets. This method not only occupies a large amount of space but also is not conducive to quick access. When the material tubes need to be frequently taken out and put back, this storage method will greatly reduce the work efficiency.

[0006] The existing material tube management systems usually lack the characteristics of intelligence and automation. They cannot track and record the quantity, location, and usage of material tubes in real time, thus unable to provide accurate data support for production decision-making. In summary, the existing technologies for material tube handling, stacking, and storage have various deficiencies and cannot meet the requirements of modern production for high efficiency, accuracy, and stability.

[0007] Therefore, the utility model proposes a feeding mechanism for IPM module material tubes to solve the above technical problems. Content of the Utility Model

[0008] The purpose of the utility model is to solve the above technical problems and provide a feeding mechanism for IPM module material tubes. By integrating multiple modules such as a feeding table, a discharging mechanism, a material distributing mechanism, and a storage rack, the utility model realizes the automatic feeding, handling, stacking, and storage of material tubes. Adopting advanced automation technologies and precise control systems, the utility model can greatly improve the efficiency and stability of material tube feeding and management, reduce production costs, and improve production benefits.

[0009] The technical solution adopted by the present utility model to solve the above technical problems is as follows: An IPM module pipe blanking mechanism includes a blanking table, a discharging mechanism, a material distribution mechanism, and a storage rack. The material distribution mechanism includes a pipe handling device and a pipe stacking device. Both the pipe handling device and the pipe stacking device are installed on the blanking table. The pipe handling device is arranged to move and handle pipes in the pipe stacking device. The discharging mechanism is connected to one end of the pipe handling device, and the storage rack is installed on one side of the pipe stacking device.

[0010] Preferably, the pipe stacking device includes a first pipe rack and a second pipe rack. The pipe handling device moves back and forth between the first pipe rack and the second pipe rack for work. There are two stacking channels on both the first pipe rack and the second pipe rack.

[0011] Preferably, the pipe handling device includes a feeding device and a stacking device. The feeding device is installed in the middle of the first pipe rack and the second pipe rack, and the stacking device is installed below the feeding device to transport and distribute the pipes entering from the feeding device.

[0012] Preferably, the feeding device includes a feeding port, a layered lifting frame, and a buffer cylinder. The feeding port is connected to the discharging mechanism. The layered lifting frame is installed on the front and back sides of the stacking device for placing the pipes on the stacking device, and the buffer cylinder is installed on the rear side of the layered lifting frame.

[0013] Preferably, the stacking device includes a pipe limiting plate and a transportation base. There is a transportation cylinder and a transportation track inside the transportation base. The pipe limiting plate is provided with a left limiting groove, a middle limiting groove, and a right limiting groove. The left limiting groove and the middle limiting groove are used to transport and position the pipes to stack in the two stacking channels of the first pipe rack, and the middle limiting groove and the right limiting groove are used to transport and position the pipes to stack in the two stacking channels of the second pipe rack.

[0014] Preferably, the storage rack includes a number of storage positions, a vertical storage track, and a storage motor. The storage motor is installed on the vertical storage track. The storage positions are vertically distributed on the storage rack. The moving storage path of the vertical storage track covers all storage positions, and the bottom storage position corresponds to the discharging position of the discharging mechanism.

[0015] Preferably, the discharging mechanism includes a pipe distribution device and a pipe discharging device. The pipe discharging device is installed at the front end of the pipe distribution device. Both the storage position and the feeding port of the feeding device are connected to the pipe distribution device.

[0016] Preferably, the pipe distribution device includes a pipe channel and a distribution track. The distribution track is driven by a motor. The pipes on the pipe discharging device enter the corresponding pipe channels of the storage position and the feeding device through the distribution track.

[0017] Preferably, the discharging device of the material pipe includes a material pipe discharging cylinder, a discharging table and a turning device. The discharging cylinder is installed at one end of the discharging table, and the turning device is installed under the discharging table. After the distribution track reaches the corresponding position, the material pipe is pushed into the discharging table by the discharging cylinder, and the turning device tilts the material pipe on the discharging table into the material pipe channel.

[0018] Preferably, lifting cylinders are provided under the layered lifting frame, the first material pipe rack and the second material pipe rack.

[0019] The beneficial effects of the present utility model are as follows:

[0020] 1. The material distribution mechanism and the storage rack of the present utility model are designed flexibly, and the feeding, handling and stacking methods of the material pipes can be adjusted according to actual needs. This flexibility enables the present utility model to adapt to the processing requirements of different specifications and quantities of material pipes, improving the versatility and adaptability of the equipment;

[0021] 2. By adopting a three-dimensional storage method, the present utility model can make full use of space, reduce the floor area required for material pipe storage, and further improve the space utilization rate and reduce the storage cost by optimizing the material pipe stacking method;

[0022] 3. The automatic control system of the present utility model can more accurately control the handling and stacking processes of the material pipes, reduce errors and the risk of material pipe damage, and ensure the stability and safety of the material pipe stacking through precise positioning and fixing devices. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 is a schematic diagram of the overall structure of the present utility model;

[0024] Figure 2 is a schematic diagram of the structure on the other side of the present utility model;

[0025] Figure 3 is a schematic diagram of the structure of the discharging mechanism of the present utility model;

[0026] Figure 4 is a schematic diagram of the structure of the storage rack of the present utility model;

[0027] Figure 5 is a schematic diagram of the structure on the back of the material distribution mechanism of the present utility model;

[0028] Figure 6 is a schematic diagram of the structure on the front of the material distribution mechanism of the present utility model.

[0029] In the figure: 1. blanking table, 2. discharging mechanism, 21. material pipe distribution device, 211. material pipe channel, 212. distribution track, 22. material pipe discharging device, 221. material pipe discharging cylinder, 222. discharging table, 223. turning device, 3. material separating mechanism, 31. material pipe handling device, 311. feeding device, 3111. feeding port, 3112. layered lifting frame, 3113. buffer cylinder, 312. stacking device, 3121. material pipe limiting plate, 31211. left limiting groove, 31212. middle limiting groove, 31213. right limiting groove, 3122. transportation base, 31221. transportation air cylinder, 31222. transportation track, 32. material pipe stacking device, 321. first material pipe rack, 322. second material pipe rack, 323. stacking material channel, 4. storage rack, 41. storage position, 42. vertical storage track, 43. storage motor, 5. lifting cylinder. Detailed implementation mode

[0030] The present invention will be further described below in conjunction with the accompanying drawings and implementation modes.

[0031] As Figures 1-6 shown, an IPM module material pipe blanking mechanism of the present invention includes a blanking table 1, a discharging mechanism 2, a material separating mechanism 3 and a storage rack 4. The material separating mechanism 3 includes a material pipe handling device 31 and a material pipe stacking device 32. The material pipe handling device 31 and the material pipe stacking device 32 are both installed on the blanking table 1. The material pipe handling device 31 is arranged to move and handle the material pipe in the material pipe stacking device 32. The discharging mechanism 2 is connected to one end of the material pipe handling device 31. The storage rack 4 is installed on one side of the material pipe stacking device 32.

[0032] By adopting the above technical solution, the material pipe handling device 31 can quickly and accurately move and handle the material pipe in the material pipe stacking device 32, greatly reducing the time and error of manual operation, thereby improving the production efficiency. The entire blanking process is realized through mechanization and automation, without excessive manual intervention, reducing the dependence on operators, and at the same time reducing production problems caused by human factors. Through the coordinated work of the material pipe handling device 31 and the material pipe stacking device 32, the material separating mechanism 3 can ensure that each material pipe is blanked according to the preset order and quantity, ensuring the accuracy and consistency of production. The setting of the storage rack 4 enables the blanked material pipes to be conveniently stored and managed, avoiding the chaos and loss of material pipes and improving the management efficiency of the production site.

[0033] The material pipe stacking device 32 includes a first material pipe rack 321 and a second material pipe rack 322. The material pipe handling device 31 moves back and forth between the first material pipe rack 321 and the second material pipe rack 322 for work. Two stacking material channels 323 are provided on both the first material pipe rack 321 and the second material pipe rack 322.

[0034] By adopting the above technical solution, the pipe handling device 31 transports pipes back and forth between the first pipe rack 321 and the second pipe rack 322, achieving fast and accurate pipe handling. At the same time, the design of the two stacking channels 323 enables the pipes to be stacked orderly, improving the stacking efficiency. By arranging the two stacking channels 323 on the first pipe rack 321 and the second pipe rack 322, the stability of pipe stacking is ensured, preventing problems such as tipping or slipping that may occur during the stacking process of the pipes, thus guaranteeing the safety of production.

[0035] The pipe handling device 31 includes a feeding device 311 and a stacking device 312. The feeding device 311 is installed in the middle of the first pipe rack 321 and the second pipe rack 322, and the stacking device 312 is installed below the feeding device 311 to transport and distribute the pipes entering from the feeding device 311.

[0036] By adopting the above technical solution, the stacking device 312 is located below the feeding device 311, capable of quickly receiving the pipes transmitted from the feeding device, and stacking the pipes on the pipe rack in a preset manner and order through its internal transmission mechanism and distribution mechanism, thus greatly improving the efficiency of pipe stacking.

[0037] The feeding device 311 includes a feeding port 3111, a layered lifting frame 3112, and a buffer cylinder 3113. The feeding port 3111 is connected to the discharging mechanism 2, the layered lifting frame 3112 is installed on the front and rear sides of the stacking device 312 for placing the pipes on the stacking device 312, and the buffer cylinder 3113 is installed on the rear side of the layered lifting frame 3112.

[0038] By adopting the above technical solution, the feeding port 3111 is connected to the discharging mechanism 2, ensuring that the pipes can accurately enter the feeding device 311 from the discharging mechanism 2, guaranteeing the continuity and accuracy of pipe transmission, and avoiding misalignment or loss of the pipes during the transmission process. The layered lifting frame 3112 is installed on the front and rear sides of the stacking device 312, and can accurately place the pipes at the designated positions on the stacking device 312 according to the size and stacking requirements of the pipes, making the pipe stacking more orderly and efficient, and improving the automation level of the entire blanking process.

[0039] The stacking device 312 includes a pipe limiting plate 3121 and a transport base 3122. A transport cylinder 31221 and a transport track 31222 are provided inside the transport base 3122. On the pipe limiting plate 3121, there are a left limiting groove 31211, a middle limiting groove 31212, and a right limiting groove 31213. The left limiting groove 31211 and the middle limiting groove 31212 are used to transport and position the pipes to the two stacking channels 323 of the first pipe rack 321 for stacking, and the middle limiting groove 31212 and the right limiting groove 31213 are used to transport and position the pipes to the two stacking channels 323 of the second pipe rack 322 for stacking.

[0040] By adopting the above technical solution, the different limiting groove designs on the pipe limiting plate 3121 ensure the precise positioning of the pipes during transportation and stacking. The left limiting groove 31211 and the middle limiting groove 31212 are used to accurately transport and position the pipes to the two stacking channels 323 of the first pipe rack 321 for stacking, while the middle limiting groove 31212 and the right limiting groove 31213 are used to transport and position the pipes to the two stacking channels 323 of the second pipe rack 322 for stacking, ensuring the accuracy and neatness of the pipe stacking and improving the stacking efficiency.

[0041] The storage rack 4 includes several storage positions 41, a vertical storage track 42, and a storage motor 43. The storage motor 43 is installed on the vertical storage track 42. The storage positions 41 are vertically distributed on the storage rack 4. The moving storage path of the vertical storage track 42 covers all the storage positions 41, and the storage position 41 at the bottom corresponds to the discharging position of the discharging mechanism 2.

[0042] By adopting the above technical solution, the storage positions 41 are vertically distributed on the storage rack 4, making full use of the vertical space and increasing the storage capacity. The number and position of the storage positions 41 can be flexibly adjusted according to different production requirements to adapt to the storage of pipes with different specifications and quantities.

[0043] The discharging mechanism 2 includes a pipe distribution device 21 and a pipe discharging device 22. The pipe discharging device 22 is installed at the front end of the pipe distribution device 21. Both the storage position 41 and the feeding port 3111 of the feeding device 311 are connected to the pipe distribution device 21.

[0044] By adopting the above technical solution, the discharging mechanism 2 has aspects such as precise pipe distribution, efficient pipe discharging, optimized pipe flow path, flexible pipe management, improving the production automation level, and reducing the risk of pipe damage.

[0045] The pipe distribution device 21 includes a pipe channel 211 and a distribution track 212. The distribution track 212 is driven by a motor. The pipes on the pipe discharging device 22 enter the corresponding pipe channels 211 of the storage position 41 and the feeding device 311 through the distribution track 212.

[0046] By adopting the above technical solution, the distribution track 212 driven by the motor can accurately control the transmission path of the material pipe from the material pipe discharging device 22 to different material pipe channels 211, ensuring that the material pipe can be accurately distributed to the storage position 41 or the feeding device 311, and improving the accuracy and reliability of the entire blanking system.

[0047] The material pipe discharging device 22 includes a material pipe discharging cylinder 221, a discharging table 222 and a turning device 223. The discharging cylinder 221 is installed at one end of the discharging table 222, and the turning device 223 is installed below the discharging table 222. After the distribution track 212 reaches the corresponding position, the discharging cylinder 221 pushes the material pipe into the discharging table 222, and the turning device 223 tilts the material pipe on the discharging table 222 into the material pipe channel 211.

[0048] By adopting the above technical solution, the material pipe discharging cylinder 221 accurately controls the movement of the material pipe from the distribution track 212 to the discharging table 222, ensuring that the material pipe accurately enters the discharging table. The precise control of the turning device 223 enables the material pipe to smoothly tilt into the material pipe channel 211, realizing accurate positioning and discharging of the material pipe. With the coordinated work of the discharging cylinder 221 and the turning device 223, the material pipe can quickly and stably enter the material pipe channel 211 from the discharging table 222, reducing the pause and waiting time of the material pipe during the transmission process and improving the efficiency.

[0049] Lifting cylinders 5 are provided below the layered lifting frame 3112, the first material pipe rack 321 and the second material pipe rack 322.

[0050] When the present utility model is specifically implemented, turn on the power supply of the equipment, perform system self-check to ensure that all components such as cylinders, motors, sensors, etc. work normally, check whether there are enough material pipes in the storage position 41 of the storage rack 4, and confirm that the material pipe channel 211 of the discharging mechanism 2 is unobstructed.

[0051] The material pipe distribution device 21 guides the material pipe from the material pipe discharging device 22 to the material pipe channel 211 of the storage position 41 or the feeding device 311 through the distribution track 212 according to production requirements or control system instructions. The storage position 4 is used to temporarily store the material pipes discharged from the discharging device 22, and the feeding device 311 is used to introduce the material pipes on the discharging device 22 or the storage rack 4 for stacking.

[0052] The material pipe discharging cylinder 221 of the material pipe discharging device 22 is started, pushing the material pipe into the discharging table 222, and tilting the material pipe into the material pipe channel 211 through the turning device 223 to ensure that the material pipe can smoothly enter the next link.

[0053] The hierarchical lifting frame 3112 transports the material pipe from the feeding port 3111 to the stacking device 312 according to the instructions of the control system. The transport base 3122 of the stacking device 312 moves along the transport track 31222 through the transport cylinder 31221 to transport the material pipe to the specified stacking position.

[0054] The material pipe limiting plate 3121 positions the material pipe in the left limiting groove 31211, the middle limiting groove 31212 or the right limiting groove 31213 according to the instructions of the control system, ensuring that the material pipe can be accurately stacked in the stacking channels 323 of the first material pipe rack 321 or the second material pipe rack 322. During the stacking process, the top position of the material pipe is adjusted by the buffer cylinder 3113 to ensure the stability and accuracy of the stacking.

[0055] When the material pipes in the stacking channels 323 of the first material pipe rack 321 or the second material pipe rack 322 are stacked to a certain number, the stacked material pipes are taken out manually. Through the instructions of the control system, the working target of the material pipe handling device 31 is switched, and it continues to carry out the handling and stacking operations towards another material pipe rack. The storage motor 43 of the storage rack 4 drives the vertical storage track 42 to move, ensuring that the bottom storage position 41 always corresponds to the discharging position of the discharging mechanism 2, so as to stack and store the material pipes in a timely manner.

[0056] The various embodiments in the specification are described in a progressive manner. Each embodiment focuses on the differences from other embodiments. The same or similar parts among the various embodiments can be referred to each other.

[0057] The above description of the disclosed embodiments enables those skilled in the art to implement or use the present utility model. Various modifications to these embodiments will be obvious to those skilled in the art. The general principles defined herein can be implemented in other embodiments without departing from the spirit or scope of the present utility model. Therefore, the present utility model will not be limited to these embodiments shown herein, but will be accorded the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. An IPM module material tube feeding mechanism, characterized in that: The invention comprises a material unloading platform (1), a material discharging mechanism (2), a material dividing mechanism (3) and a material storage rack (4); the material dividing mechanism (3) comprises a material pipe conveying device (31) and a material pipe stacking device (32); the material pipe conveying device (31) and the material pipe stacking device (32) are both installed on the material unloading platform (1); the material pipe conveying device (31) is arranged in the material pipe stacking device (32) to move and convey the material pipe; the material unloading mechanism (2) is connected to one end of the material pipe conveying device (31); and the material storage rack (4) is installed on one side of the material pipe stacking device (32).

2. The IPM module material pipe unloading mechanism according to claim 1, characterized in that: The material pipe stacking device (32) comprises a first material pipe rack (321) and a second material pipe rack (322); the material pipe transporting device (31) transports the material pipes back and forth between the first material pipe rack (321) and the second material pipe rack (322); and two stacking channels (323) are provided on each of the first material pipe rack (321) and the second material pipe rack (322).

3. The IPM module material pipe unloading mechanism according to claim 2, characterized in that: The material tube transport device (31) comprises a feeding device (311) and a stacking device (312); the feeding device (311) is installed between a first material tube rack (321) and a second material tube rack (322); and the stacking device (312) is installed below the feeding device (311) to transport and package the material tubes entering from the feeding device (311).

4. The IPM module material pipe unloading mechanism according to claim 3, characterized in that: The feeding device (311) comprises a feeding port (3111), a layered lifting frame (3112) and a buffer cylinder (3113); the feeding port (3111) is connected to the discharging mechanism (2); the layered lifting frame (3112) is installed on the front and rear sides of the stacking device (312) for placing the material pipe on the stacking device (312); and the buffer cylinder (3113) is installed on the rear side of the layered lifting frame (3112).

5. The IPM module material pipe unloading mechanism according to claim 3, characterized in that: The stacking device (312) comprises a material tube limiting plate (3121) and a transport base (3122). A transport cylinder (31221) and a transport track (31222) are arranged in the transport base (3122). A left limiting groove (31211), a middle limiting groove (31212) and a right limiting groove (31213) are arranged on the material tube limiting plate (3121). The left limiting groove (31211) and the middle limiting groove (31212) are used to transport and position the material tubes to two stacking channels (323) of the first material tube rack (321) for stacking. The middle limiting groove (31212) and the right limiting groove (31213) are used to transport and position the material tubes to two stacking channels (323) of the second material tube rack (322) for stacking.

6. The IPM module material pipe unloading mechanism according to claim 1, characterized in that: The material storage rack (4) comprises a plurality of material storage positions (41), a vertical material storage track (42) and a material storage motor (43), wherein the material storage motor (43) is mounted on the vertical material storage track (42), the material storage positions (41) are vertically distributed on the material storage rack (4), the moving material storage path of the vertical material storage track (42) covers all the material storage positions (41), and the material storage position (41) at the bottom corresponds to the discharge position of the discharge mechanism (2).

7. The IPM module material pipe unloading mechanism according to claim 4, characterized in that: The discharging mechanism (2) comprises a material pipe distribution device (21) and a material pipe discharging device (22), wherein the material pipe discharging device (22) is installed at the front end of the material pipe distribution device (21), and the material storage position (41) and the feed port (3111) of the feed device (311) are both connected to the material pipe distribution device (21).

8. The IPM module material pipe unloading mechanism according to claim 7, characterized in that: The material pipe distribution device (21) comprises a material pipe channel (211) and a distribution track (212); the distribution track (212) is driven by a motor; the material pipes on the material pipe discharge device (22) enter the material pipe channel (211) corresponding to the material storage position (41) and the feeding device (311) through the distribution track (212).

9. The IPM module material pipe unloading mechanism according to claim 8, characterized in that: The material pipe discharging device (22) comprises a material pipe discharging cylinder (221), a discharging platform (222) and a turning device (223); the discharging cylinder (221) is installed at one end of the discharging platform (222); the turning device (223) is installed below the discharging platform (222); after the distribution track (212) reaches a corresponding position, the material pipe is pushed into the discharging platform (222) by the discharging cylinder (221); and the turning device (223) tilts the material pipe on the discharging platform (222) into the material pipe channel (211).

10. The IPM module material tube unloading mechanism according to claim 4, characterized in that: A lifting cylinder (5) is provided below the layered lifting frame (3112), the first material pipe frame (321) and the second material pipe frame (322).

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