Scraper machine with anti-overfeed scraper
By designing the loading groove with a rectangular groove structure on the scraper and combining the connecting plate, fixing plate and cleaning roller structure, the problem that fine materials cannot be completely cleaned in the scraper is solved, and effective cleaning of fine particles and parts of larger materials is achieved to prevent overflow of materials and improve the discharge effect.
Patent Information
- Application Number
- CN202421648679.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-12
- Publication Date
- 2025-05-27
- Estimated Expiration
- 2034-07-12
AI Technical Summary
When existing scrapers convey relatively small feed pellets and other materials, simple extrusion methods cannot completely clean up the materials, resulting in the accumulation of materials on the chain, increasing operating resistance and affecting the normal operation of the equipment.
A scraper machine with anti-browing scraper is designed, using a feeding groove with a rectangular groove structure, combining a connecting plate, a fixing plate and a cleaning roller, cleaning residual materials on the chain and scraper by adjusting the height of the cleaning roller and rotating, and cleaning the stuck particles by vibration of the knocking rod.
有效清理了链条和刮板上的细小颗粒和部分较大物料颗粒,防止越料,提高卸料效果,确保设备正常运行,适用于不同种类物料的防越料需求。
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Figure CN222906741U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of scraper conveyors, and more specifically, it particularly relates to a scraper conveyor with anti-overflow scrapers. Background Art
[0002] Scraper conveyor series products are widely applicable to industries and departments such as metallurgy, building materials, electric power, chemical industry, cement, ports, docks, coal, mines, grain and oil, food, feed, etc. A scraper conveyor is a continuous transportation device that conveys bulk materials in a closed rectangular cross-section housing by means of a moving scraper chain; since the scraper chain is completely buried in the materials during material transportation, it is called a scraper conveyor.
[0003] After retrieval, for example, the patent with the patent number CN219585114U discloses a device for preventing overfeeding of a scraper conveyor to solve the technical problems that the conveying chain of the current scraper conveyor will carry materials forward, and the materials cannot be completely unloaded at the designated position, resulting in material mixing or material accumulation at the front end of the scraper conveyor and even blocking the machine. This device is installed in the scraper conveyor. In the scraper conveyor above the middle discharge port of the scraper conveyor, a pressure wheel is provided. The pressure wheel is located between two upper and lower chains in the scraper conveyor. The pressure wheel is provided with pressure teeth that can engage with the chain in the scraper conveyor. After the pressure teeth engage with the chain, the residual materials on the chain can be pressed down into the lower middle discharge port.
[0004] The scraper conveyor in the above patent still has the following deficiencies:
[0005] In the above patent, the meshing action of the pressure wheel and the chain is used to clean and discharge the materials that may be stuck in the chain. When the material particles are relatively large, it can play a certain role in preventing overfeeding. However, during the feeding process of relatively fine feed particles and other materials, simply squeezing cannot completely clean the materials, and even may cause the materials to accumulate on the chain, increasing the running resistance of the chain and being unfavorable to the normal operation of the equipment. Therefore, it has certain limitations. Summary of the Utility Model
[0006] In order to solve the above technical problems, the utility model provides a scraper conveyor with anti-overflow scrapers to solve the problem that during the feeding process of relatively fine feed particles and other materials as mentioned in the above background art, simply squeezing cannot completely clean the materials, and even may cause the materials to accumulate on the chain, increasing the running resistance of the chain and being unfavorable to the normal operation of the equipment. Therefore, it has certain limitations.
[0007] The purpose and efficacy of the scraper conveyor with anti-overflow scrapers of the utility model are achieved by the following specific technical means:
[0008] A scraper machine with an anti-overflow scraper comprises: a feeding trough; the feeding trough adopts a rectangular groove structure, and a group of rectangular through-groove structures are opened on the front and rear sides of the top of the feeding trough, and a penetrating circular through-groove structure is opened on one side of the feeding trough; a group of connecting plates with rectangular plate structures are correspondingly arranged on the top of the rectangular through-groove of the feeding trough, and a penetrating circular through-groove structure is opened on one side of the top of the connecting plate, and a penetrating screw hole structure is opened on the left side of the top of the connecting plate; a sliding rod with a cylindrical structure is slidably arranged in the circular through-groove on one side of the top of the connecting plate; a fixing plate with a U-shaped plate structure is fixedly arranged at the bottom of the sliding rod; a cleaning roller with a cylindrical structure is rotatably arranged at the bottom of the fixing plate, a cleaning brush structure is arranged on the outside of the cleaning roller, and a power source is arranged inside the cleaning roller.
[0009] Furthermore, a chain is rotatably arranged on the outer side of the feeding chute; scrapers with rectangular plate structures are equidistantly arranged and fixed on the outer side of the chain; a group of slide rails are fixedly arranged on both sides of the bottom of the rectangular through groove of the feeding chute; a baffle with a rectangular plate structure is slidably arranged between the two groups of slide rails, and a through-type screw hole structure is opened on the rear side of the baffle.
[0010] Furthermore, a lead screw is rotatably arranged between the two groups of slide rails, and the lead screw is connected to the baffle plate through threaded cooperation; a first motor is fixedly arranged at the bottom of the loading chute, and the first motor is transmission-connected to the lead screw.
[0011] Furthermore, a knocking rod with a cylindrical structure is slidably arranged in the circular through groove on one side of the feeding trough, and a spring is sleeved on the outer side of the knocking rod; a mounting plate with a U-shaped plate structure is fixedly arranged at the right end between the two groups of knocking rods; two groups of second motors are fixedly arranged on the right side of the feeding trough; a cam is provided on one side of the second motor in a transmission connection, and the cam is in contact with the mounting plate.
[0012] Furthermore, a screw is rotated on the top of the fixing plate, and the screw is connected to the screw hole of the connecting plate through threaded matching.
[0013] Compared with the prior art, the utility model has the following beneficial effects:
[0014] In the present application, by providing a connecting plate, a fixed plate and a cleaning roller, the height of the cleaning roller can be adjusted so that the cleaning roller can maintain contact with the chain and the scraper, so that the residual material on the chain and the scraper can be continuously cleaned through the rotation of the cleaning roller, and relatively fine particles and some larger material particles can be completely cleaned away by the cleaning roller, thereby achieving the function of preventing material overflow.
[0015] If some of the materials are in a granular or fragmented structure and are likely to get stuck on the chain, the inner end of the knocking rod can continuously knock and vibrate the chain, so that the stuck granular fragments can quickly fall off, thereby further completing the cleaning process of different materials, avoiding the phenomenon of incomplete discharging and material overflow, preventing the mixing of different materials, improving the discharging effect, and at the same time meeting the anti-overflow requirements of different types of materials, thus enhancing the practicality of this device. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 is an overall axonometric structural schematic diagram of the present utility model.
[0017] Figure 2 is an overall top view structural schematic diagram of the present utility model.
[0018] Figure 3 is an overall bottom view structural schematic diagram of the present utility model.
[0019] Figure 4 is an overall axonometric structural schematic diagram of the present utility model in a disassembled state.
[0020] Figure 5 is an axonometric structural schematic diagram of the connecting plate part of the present utility model.
[0021] Figure 6 is a structural schematic diagram of the connection relationship between the knocking rod and the first motor of the present utility model.
[0022] In the figure, the corresponding relationship between the component names and the drawing reference numerals is as follows:
[0023] 1. Feeding chute; 101. Chain; 102. Scraper; 103. Slide rail; 104. Baffle; 105. Lead screw; 106. First motor; 107. Knocking rod; 108. Mounting plate; 109. Second motor; 110. Cam; 2. Connecting plate; 201. Slide bar; 202. Fixed plate; 203. Screw; 204. Cleaning roller. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0024] The following further describes in detail the embodiments of the present utility model in conjunction with the drawings and embodiments. Embodiment 1:
[0025] As shown in Figure 1 to Figure 6 shown:
[0026] The utility model provides a scraper conveyor with an anti-overflow scraper, comprising: a feeding trough 1; the feeding trough 1 adopts a rectangular groove structure, and a set of rectangular through groove structures are arranged on both the front and rear sides of the top of the feeding trough 1, and a through circular through groove structure is arranged on one side of the feeding trough 1; a connecting plate 2 with a rectangular plate structure is correspondingly arranged at the top of the rectangular through groove of the feeding trough 1, and a through circular through groove structure is arranged on one side of the top of the connecting plate 2, and a through screw hole structure is arranged on the left side of the top of the connecting plate 2; a sliding rod 201 with a cylindrical structure is slidably arranged in the circular through groove on one side of the top of the connecting plate 2; a fixing plate 202 with a U-shaped plate structure is fixedly arranged at the bottom of the sliding rod 201; a cleaning roller 204 with a cylindrical structure is rotatably arranged at the bottom of the fixing plate 202, a cleaning brush structure is arranged on the outer side of the cleaning roller 204, and a power source is arranged inside the cleaning roller 204.
[0027] Wherein, a chain 101 is rotatably arranged on the outer side of the feeding trough 1; a scraper 102 with a rectangular plate structure is fixedly arranged at equal intervals on the outer side of the chain 101; a set of slide rails 103 are fixedly arranged on both sides of the bottom of the rectangular through groove of the feeding trough 1; a baffle 104 with a rectangular plate structure is slidably arranged between the two slide rails 103, and a through screw hole structure is arranged on the rear side of the baffle 104.
[0028] Wherein, a lead screw 105 is rotatably arranged between the two slide rails 103, and the lead screw 105 is in threaded connection with the baffle 104; a first motor 106 is fixedly arranged at the bottom of the feeding trough 1, and the first motor 106 is in transmission connection with the lead screw 105.
[0029] Wherein, a rotating screw 203 is arranged at the top of the fixing plate 202, and the rotating screw 203 is in threaded connection with the screw hole of the connecting plate 2.
[0030] The specific usage mode and function of this embodiment:
[0031] When in use, the material is added to the inner side of one end of the feeding chute 1, and then the chain 101 is started, so that the chain 101 and the scraper 102 move and rotate in the feeding chute 1, thereby driving the material to move forward along the feeding chute 1 through the scraper 102, and opening a corresponding set of baffles 104 according to the position of the material being discharged, and by starting the first motor 106 to drive the lead screw 105 to rotate, the baffle 104 is driven to slide backward along the slide rail 103, so that the material discharge channel of the feeding chute 1 is opened, and then the material can directly fall from the material discharge channel to the next process. In this process, the chain 101 needs to be When cleaning the residual material on the scraper 102, the screw 203 can be rotated to drive the fixed plate 202 and the slide bar 201 to slide up and down along the connecting plate 2, thereby synchronously driving the cleaning roller 204 to slide up and down, and adjusting the height of the cleaning roller 204 so that the cleaning roller 204 is close to the chain 101 and the scraper 102, and then the cleaning roller 204 is rotated at the bottom of the fixed plate 202, so that part of the material accumulated on the chain 101 and the scraper 102 can be cleaned by the cleaning roller 204, so that these materials can fall off, completing the unloading process of all materials. Embodiment 2:
[0032] Based on Example 1, as shown in the attached Figure 1 To Attachment Figure 6 As shown:
[0033] Among them, a cylindrical knocking rod 107 is slidably arranged in the circular through groove on one side of the feeding chute 1, and a spring is sleeved on the outer side of the knocking rod 107; a mounting plate 108 with a U-shaped plate structure is fixedly arranged at the right end between the two groups of knocking rods 107; two groups of second motors 109 are fixedly arranged on the right side of the feeding chute 1; a cam 110 is transmission-connected on one side of the second motor 109, and the cam 110 is in contact with the mounting plate 108.
[0034] The specific usage and function of this embodiment are as follows:
[0035] In the present invention, if some materials are in the form of granular fragments and are easily stuck on the chain 101, the second motor 109 can be started synchronously, and the cam 110 can be driven to rotate by the second motor 109. Through the contact between the cam 110 and the mounting plate 108, the knocking rod 107 can be synchronously driven to slide back and forth along the circular through groove on one side of the feeding trough 1, so that the chain 101 can be continuously knocked and vibrated by the inner end of the knocking rod 107, so that the stuck granular fragments can fall down quickly, thereby further completing the cleaning process for different materials, avoiding the phenomenon of incomplete unloading and overflowing of materials, avoiding the mixing of different materials, improving the unloading effect, and at the same time meeting the anti-overflowing needs of different types of materials, thereby improving the practicality of the device.
Claims
1. A scraper machine with an anti-overflow scraper, characterized in that: include: A feeding trough (1); the feeding trough (1) adopts a rectangular groove structure, and a group of rectangular through-groove structures are opened on both the front and rear sides of the top of the feeding trough (1), and a through-type circular through-groove structure is opened on one side of the feeding trough (1); a group of connecting plates (2) with rectangular plate structures are correspondingly arranged at the top of the rectangular through-groove of the feeding trough (1), and a through-type circular through-groove structure is opened on one side of the top of the connecting plate (2), and a through-type screw hole structure is opened on the left side of the top of the connecting plate (2); a sliding rod (201) with a cylindrical structure is slidably arranged in the circular through-groove on one side of the top of the connecting plate (2); a fixing plate (202) with a U-shaped plate structure is fixedly arranged at the bottom of the sliding rod (201); a cleaning roller (204) with a cylindrical structure is rotatably arranged at the bottom of the fixing plate (202), a cleaning brush structure is arranged on the outside of the cleaning roller (204), and a power source is arranged inside the cleaning roller (204).
2. A scraper machine with an anti-overflow scraper as claimed in claim 1, characterized in that: A chain (101) is rotatably arranged on the outer side of the loading trough (1); scrapers (102) with a rectangular plate structure are fixedly arranged at equal intervals on the outer side of the chain (101).
3. A scraper machine with an anti-overflow scraper as claimed in claim 1, characterized in that: A set of slide rails (103) are fixedly arranged on both sides of the bottom of the rectangular through groove of the loading chute (1); a baffle (104) with a rectangular plate structure is slidably arranged between the two sets of slide rails (103), and a through-type screw hole structure is opened on the rear side of the baffle (104).
4. A scraper machine with an anti-overflow scraper as claimed in claim 3, characterized in that: A lead screw (105) is rotatably arranged between the two sets of slide rails (103), and the lead screw (105) is connected to the baffle (104) by threaded engagement; a first motor (106) is fixedly arranged at the bottom of the loading chute (1), and the first motor (106) is transmission-connected to the lead screw (105).
5. A scraper machine with an anti-overflowing scraper as claimed in claim 1, characterized in that: A knocking rod (107) of a cylindrical structure is slidably arranged in a circular through groove on one side of the feeding trough (1), and a spring is sleeved on the outer side of the knocking rod (107); a mounting plate (108) of a U-shaped plate structure is fixedly arranged at the right end between the two groups of knocking rods (107).
6. A scraper machine with an anti-overflowing scraper as claimed in claim 1, characterized in that: Two sets of second motors (109) are fixedly arranged on the right side of the loading chute (1); a cam (110) is transmission-connectedly arranged on one side of the second motor (109), and the cam (110) is in contact with the mounting plate (108).
7. A scraper machine with an anti-overflowing scraper as claimed in claim 1, characterized in that: The top of the fixing plate (202) is provided with a rotating screw rod (203), and the screw rod (203) is connected to the screw hole of the connecting plate (2) through threaded matching.
Citation Information
Patent Citations
Material-over-preventing device of scraper machine
CN219585114U