Automatic stacking mechanism for accumulator plate processing

By designing an automatic palletizing mechanism for battery plate processing, and using components such as conveyors and clamping mechanisms to realize automatic palletizing of battery plates, the problems of high costs and low efficiency caused by relying on manual labor in the prior art are solved, and the degree of automation and work efficiency are improved.

CN222906950UActive Publication Date: 2025-05-27CHONGQING SHENCHI BATTERY LIABILITY CO
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Patent Information

Application Number
CN202420593975.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-26
Publication Date
2025-05-27
Estimated Expiration
2034-03-26

AI Technical Summary

Technical Problem

The existing battery plate pallet pallets rely on a lot of manual labor, resulting in high costs and low efficiency, and cannot adapt to the improvement of the battery industry's automation level.

Method used

An automatic palletizing mechanism is designed, including a conveyor, clamping mechanism, a first motor, a roller, a conveyor belt, a connecting rod, a barrier rod and other components. Through the coordinated work of these components, the automatic transmission and palletizing and stacking of the battery plates are realized.

Benefits of technology

It realizes automatic palletization of battery plates, reduces labor intensity, improves work efficiency, and adapts to the automation development needs of the battery industry.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of storage battery pole plate processing, in particular to an automatic stacking mechanism for storage battery pole plate processing, which comprises a battery pole plate and a stacking assembly, the stacking assembly comprises a clamping mechanism, a first motor, a conveyor, a support frame, a rolling shaft, a conveyor belt, a connecting rod and a stop lever; a battery pole plate is used as a main material of a storage battery, the battery pole plate and the supporting rods with the protrusions on the two sides are machined in a shearing mode, the machined battery pole plate is conveyed through the conveyor, and when the battery pole plate is conveyed to fall onto the conveying belts, the supporting rods on the two sides of the battery pole plate make contact with the conveying belts on the two sides of the supporting frame, and the battery pole plate droops under the influence of gravity; the first motor drives the rolling shaft to rotate and convey the battery plates, the stop lever limits the conveying positions of the battery plates, and when multiple battery plates are stacked, the clamping mechanism clamps and moves the battery plates for stacking.
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Description

Technical Field

[0001] The utility model relates to the field of battery plate processing, in particular to an automatic palletizing mechanism for battery plate processing. Background Art

[0002] The battery plate is one of the main components of a storage battery. The battery plate is cast by melting lead through a mold. After being formed in the die-casting workshop, the battery plates need to be palletized to facilitate transfer to other workshops for the next process.

[0003] At present, the plate casting machines for storage battery plates generally adopt the method of hanging and collecting plates. The plate casting machine hangs the cut plates on the scraping mechanism at the end of the plate casting machine, and then workers take down the hung plates and stack them into piles and place them on the plate stack trays. However, using this manual plate collecting and palletizing method not only takes time and effort, increases the labor intensity of workers, has low work efficiency, but also has low automation and cannot meet the development needs of the increasing automation degree in the storage battery industry. It is very difficult to realize the automation of the entire production line and affects the production progress. Content of the Utility Model

[0004] The purpose of the utility model is to provide an automatic palletizing mechanism for battery plate processing, aiming to solve the problems of high labor cost and low work efficiency in the existing palletizing method that uses a large amount of manual labor.

[0005] To achieve the above purpose, the utility model provides an automatic palletizing mechanism for battery plate processing, including battery plates and a palletizing assembly. The palletizing assembly includes a clamping mechanism, a first motor, a conveyor, a support frame, a roller, a conveyor belt, a connecting rod, and a stop bar.

[0006] The conveyor is arranged on one side of the battery plates. The support frame is connected to the conveyor and is located on one side of the conveyor. The first motor is fixedly installed on one side of the support frame. The roller is rotatably connected to the support frame and is located on one side of the support frame. The output end of the first motor is fixedly connected to the roller and is located on one side of the roller. The conveyor belt is arranged outside the roller. The clamping mechanism is arranged on the side of the support frame away from the conveyor. The connecting rod is fixedly connected to the support frame and is located on one side of the support frame. The stop bar is fixedly connected to the support frame and is located on the top of the support frame.

[0007] Among them, the clamping mechanism includes a mounting frame, a cross beam, a second motor, a lead screw, a slider, a first cylinder, a second cylinder and a clamping plate. The mounting frame is arranged on one side of the support frame. The cross beam is fixedly installed on the top of the mounting frame. The second motor is fixedly installed on one side of the cross beam. The lead screw is fixedly connected to the output end of the second motor and is located inside the cross beam. The slider is threadedly connected to the lead screw and is located on one side of the lead screw. The first cylinder is fixedly installed on one side of the slider. The second cylinder is fixedly connected to the output end of the first cylinder and is located on one side of the first cylinder. The clamping plate is fixedly installed on one side of the second cylinder.

[0008] Among them, the palletizing assembly further includes a vertical rod and an infrared probe. The vertical rod is fixedly connected to the support frame and is located on one side of the support frame. The infrared probe is fixedly connected to the vertical rod and is located on the top of the vertical rod.

[0009] Among them, the palletizing assembly further includes a placement table and a plate box. The placement table is arranged on one side of the mounting frame. The plate box is placed on the top of the placement table.

[0010] Among them, the palletizing assembly further includes a chute and a side plate. The chute is connected to the conveyor and is located on one side of the chute. The side plate is slidably connected to the chute and is located on one side of the chute.

[0011] An automatic palletizing mechanism for battery plate processing according to the present utility model. The battery plate is the main material of the battery. The battery plate has protruding support rods on both sides and is processed by shearing. The processed battery plate is conveyed by the conveyor. When the battery plate is transmitted and falls onto the conveyor belt, the support rods on both sides of the battery plate contact the conveyor belt on both sides of the support frame, and the battery plate sags under the influence of gravity. The first motor drives the roller to rotate to convey the battery plate, and the stop rod limits the conveying position of the battery plate. When multiple battery plates are stacked, the clamping mechanism clamps and moves them for palletizing and stacking, solving the problems of high labor cost and low work efficiency in the existing palletizing method that uses a large amount of manual labor. Description of the Drawings

[0012] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model or the prior art, the following will briefly introduce the drawings required for the description of the embodiments or the prior art.

[0013] Figure 1 It is a structural diagram of an automatic palletizing mechanism for battery plate processing according to the first embodiment of the present utility model.

[0014] Figure 2It is a top view of an automatic palletizing mechanism for processing battery plates according to the first embodiment of the present utility model.

[0015] Figure 3 It is a partial side view of an automatic palletizing mechanism for processing battery plates according to the first embodiment of the present utility model.

[0016] Figure 4 It is a partial cross-sectional view of an automatic palletizing mechanism for processing battery plates according to the first embodiment of the present utility model.

[0017] Figure 5 It is a top view of an automatic palletizing mechanism for processing battery plates according to the second embodiment of the present utility model.

[0018] 101 - Battery plate, 102 - Palletizing assembly, 103 - Clamping mechanism, 104 - First motor, 105 - Conveyor, 106 - Support frame, 107 - Roller, 108 - Conveyor belt, 109 - Connecting rod, 110 - Stop bar, 111 - Mounting frame, 112 - Cross beam, 113 - Second motor, 114 - Lead screw, 115 - Slide block, 116 - First cylinder, 117 - Second cylinder, 118 - Clamping plate, 119 - Vertical rod, 120 - Infrared probe, 121 - Placing table, 122 - Plate box, 201 - Chute, 202 - Side plate. Detailed implementation manners

[0019] The embodiments of the present utility model will be described in detail below. The examples of the embodiments are shown in the drawings, where the same or similar reference numerals denote the same or similar elements or elements with the same or similar functions throughout. The embodiments described below by referring to the drawings are exemplary and are intended to explain the present utility model, and should not be construed as a limitation to the present utility model.

[0020] First embodiment

[0021] Please refer to Figures 1 to 4 , Figure 1 which is a structural diagram of an automatic palletizing mechanism for processing battery plates 101 according to the first embodiment of the present utility model, Figure 2 which is a top view of an automatic palletizing mechanism for processing battery plates according to the first embodiment of the present utility model, Figure 3 which is a partial side view of an automatic palletizing mechanism for processing battery plates according to the first embodiment of the present utility model, Figure 4 which is a partial cross-sectional view of an automatic palletizing mechanism for processing battery plates according to the first embodiment of the present utility model.

[0022] The present utility model provides an automatic palletizing mechanism for processing battery plates 101: including battery plates 101 and a palletizing assembly 102. The palletizing assembly 102 includes a clamping mechanism 103, a first motor 104, a conveyor 105, a support frame 106, a roller 107, a conveyor belt 108, a connecting rod 109, a stop bar 110, a mounting bracket 111, a cross beam 112, a second motor 113, a lead screw 114, a slider 115, a first cylinder 116, a second cylinder 117, a clamping plate 118, a vertical rod 119, an infrared probe 120, a placement table 121, and a plate box 122. By the foregoing solution, the problems of high labor cost and low work efficiency in the existing palletizing method, which uses a large amount of manual labor, are solved. It can be understood that the foregoing solution can be used in an automated identification scenario. The infrared probe 120 can also be supported by the vertical rod 119. The infrared probe 120 identifies the stacking quantity of the battery plates 101. After reaching the quantity, the clamping mechanism 103 clamps them.

[0023] In this embodiment, the battery plate 101 is the main material of the storage battery. The battery plate 101 has protruding support rods on both sides and is processed by a shearing method.

[0024] Among them, the conveyor 105 is arranged on one side of the battery plate 101. The support frame 106 is connected to the conveyor 105 and is located on one side of the conveyor 105. The first motor 104 is fixedly installed on one side of the support frame 106. The roller 107 is rotatably connected to the support frame 106 and is located on one side of the support frame 106. The output end of the first motor 104 is fixedly connected to the roller 107 and is located on one side of the roller 107. The conveyor belt 108 is arranged outside the roller 107. The clamping mechanism 103 is arranged on the side of the support frame 106 away from the conveyor 105. The connecting rod 109 is fixedly connected to the support frame 106 and is located on one side of the support frame 106. The stop bar 110 is fixedly connected to the support frame 106 and is located on the top of the support frame 106. The processed battery plates 101 are conveyed by the conveyor 105. When the battery plates 101 are conveyed and fall onto the conveyor belt 108, the support rods on both sides of the battery plates 101 contact the conveyor belt 108 on both sides of the support frame 106, and the battery plates 101 sag under the influence of gravity. The first motor 104 drives the roller 107 to rotate to convey the battery plates 101. The stop bar 110 limits the conveying position of the battery plates 101. When multiple battery plates 101 are stacked, the clamping mechanism 103 clamps and moves them for palletizing and stacking, solving the problems of high labor cost and low work efficiency in the existing palletizing method, which uses a large amount of manual labor.

[0025] Secondly, the mounting bracket 111 is arranged on one side of the support frame 106, the cross beam 112 is fixedly installed on the top of the mounting bracket 111, the second motor 113 is fixedly installed on one side of the cross beam 112, the lead screw 114 is fixedly connected to the output end of the second motor 113 and is located inside the cross beam 112, the slider 115 is threadedly connected to the lead screw 114 and is located on one side of the lead screw 114, the first cylinder 116 is fixedly installed on one side of the slider 115, the second cylinder 117 is fixedly connected to the output end of the first cylinder 116 and is located on one side of the first cylinder 116, the clamping plate 118 is fixedly installed on one side of the second cylinder 117, the second motor 113 drives the lead screw 114 to rotate to move the slider 115, the first cylinder 116 drives the second cylinder 117 to lift, the second cylinder 117 drives the clamping plate 118, and the two clamping plates 118 are symmetrically designed to clamp the battery plate 101.

[0026] Thirdly, the vertical rod 119 is fixedly connected to the support frame 106 and is located on one side of the support frame 106, the infrared probe 120 is fixedly connected to the vertical rod 119 and is located on the top of the vertical rod 119, the vertical rod 119 is used to support the infrared probe 120, and the infrared probe 120 is used to identify the stacking quantity of the battery plates 101. After reaching the specified quantity, the clamping mechanism 103 clamps them.

[0027] Finally, the placement table 121 is arranged on one side of the mounting bracket 111, the plate box 122 is placed on the top of the placement table 121. The placement table 121 is used to place the plate box 122, and the plate box 122 is used to collect the battery plates 101 that are clamped and palletized.

[0028] When using an automatic palletizing mechanism for processing battery plates 101 of the present utility model, the battery plates 101 are the main materials of the storage battery. The battery plates 101 have protruding support rods on both sides and are processed by shearing. The processed battery plates 101 are conveyed by the conveyor 105. When the battery plates 101 are transmitted and fall onto the conveyor belt 108, the support rods on both sides of the battery plates 101 contact the conveyor belts 108 on both sides of the support frame 106, and the battery plates 101 sag under the influence of gravity. The first motor 104 drives the roller 107 to rotate to convey the battery plates 101, and the stop rod 110 limits the conveying position of the battery plates 101. When multiple battery plates 101 are stacked, the clamping mechanism 103 clamps and moves them for palletizing and stacking, solving the problems of high labor cost and low work efficiency in the existing palletizing method that uses a large amount of manual labor.

[0029] Second Embodiment

[0030] Please refer to Figure 5 , Figure 5 which is a top view of an automatic palletizing mechanism for processing battery plates according to the second embodiment of the present invention. Based on the first embodiment, the palletizing assembly 102 of the automatic palletizing mechanism for processing battery plates 101 of the present invention further includes a chute 201 and a side plate 202.

[0031] The chute 201 is connected to the conveyor 105 and is located on one side of the chute 201. The side plate 202 is slidably connected to the chute 201 and is located on one side of the chute 201. The side plate 202 slides within the chute 201 to limit the positions on both sides of the conveyor 105, preventing the battery plates 101 from deviating when falling onto the conveyor belt 108 and dropping off the device.

[0032] The above-disclosed is only a preferred embodiment of the automatic palletizing mechanism for processing battery plates 101 of the present invention. Of course, it cannot be used to limit the scope of the rights of the present invention. Those of ordinary skill in the art can understand all or part of the processes of implementing the above embodiments, and the equivalent changes made according to the claims of the present invention still fall within the scope covered by the present invention.

Claims

1. An automatic stacking mechanism for battery plate processing, comprising battery plates, wherein the battery plates have protruding support rods on both sides, characterized in that: Also included is a palletizing assembly, the palletizing assembly including a clamping mechanism, a first motor, a conveyor, a support frame, a roller, a conveyor belt, a connecting rod and a blocking rod; The conveyor is arranged on one side of the battery plate, the support frame is connected to the conveyor and is located on one side of the conveyor, the first motor is fixedly installed on one side of the support frame, the roller is rotatably connected to the support frame and is located on one side of the support frame, the output end of the first motor is fixedly connected to the roller and is located on one side of the roller, the conveyor belt is arranged on the outside of the roller, the clamping mechanism is arranged on a side of the support frame away from the conveyor, the connecting rod is fixedly connected to the support frame and is located on one side of the support frame, and the blocking rod is fixedly connected to the support frame and is located on the top of the support frame.

2. An automatic stacking mechanism for battery plate processing as claimed in claim 1, characterized in that: The clamping mechanism includes a mounting frame, a crossbeam, a second motor, a screw rod, a slider, a first cylinder, a second cylinder and a clamping plate. The mounting frame is arranged on one side of the support frame, the crossbeam is fixedly installed on the top of the mounting frame, the second motor is fixedly installed on one side of the crossbeam, the screw rod is fixedly connected to the output end of the second motor and is located on the inner side of the crossbeam, the slider is threadedly connected to the screw rod and is located on one side of the screw rod, the first cylinder is fixedly installed on one side of the slider, the second cylinder is fixedly connected to the output end of the first cylinder and is located on one side of the first cylinder, and the clamping plate is fixedly installed on one side of the second cylinder.

3. An automatic stacking mechanism for battery plate processing as claimed in claim 2, characterized in that: The stacking assembly also includes a vertical pole and an infrared probe. The vertical pole is fixedly connected to the support frame and is located on one side of the support frame. The infrared probe is fixedly connected to the vertical pole and is located on the top of the vertical pole.

4. An automatic stacking mechanism for battery plate processing as claimed in claim 3, characterized in that: The stacking assembly further comprises a storage platform and a plate box. The storage platform is arranged on one side of the mounting frame, and the plate box is placed on the top of the storage platform.

5. The automatic stacking mechanism for battery plate processing according to claim 4, characterized in that: The palletizing assembly further comprises a slide and a side plate, wherein the slide is connected to the conveyor and is located at one side of the slide, and the side plate is slidably connected to the slide and is located at one side of the slide.