Textile processing electrostatic dust collection device

By designing an electrostatic dust removal device for textiles, the combination of roll roll group, jet dust removal group and vacuum cleaner assembly is used to solve the problem of high wear and cleaning costs of textile surface fibers in the prior art, and achieve efficient and low-cost dust removal effect.

CN222908371UActive Publication Date: 2025-05-27XIAN SHENGXUERONG CASHMERE PROD CO LTD
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Patent Information

Application Number
CN202421774162.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-25
Publication Date
2025-05-27
Estimated Expiration
2034-07-25

AI Technical Summary

Technical Problem

In existing textile dust removal devices, soft brushes continuously clean the textile surface, which easily causes fiber wear, and soft brushes need to be replaced regularly, increasing cleaning costs.

Method used

A textile processing electrostatic dust removal device is designed, using a rolling roller group to wind up the textile, and the jet dust removal group blows up the dust. The vacuum cleaner and the vacuum cleaner shell are used to suck away the dust, avoiding direct cleaning operation of the textile surface.

Benefits of technology

The device reduces wear on textile surface fibers, avoids the need for soft brush replacement, reduces cleaning costs, and ensures efficient dust removal.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of textile equipment, in particular to an electrostatic dust collection device for textile processing. The two material rolling roller sets are installed on the workbench, each material rolling roller set comprises a roller shaft, a motor and a set frame, and the roller shafts are rotationally connected with the set frames; the air injection dust removal set comprises a plurality of air blowers and an air guide shell, the air blowers are fixed to the outer side of the air guide shell and communicate with the air guide shell, the air guide shell is fixed to the workbench, and a long row of narrow opening grooves are formed in the side, facing the textiles, of the air guide shell; the dust collection assembly comprises a dust collector, a pipeline and a dust collection shell, and the dust collection shell is installed at the top of the narrow opening groove. According to the textile dust removal device, winding and moving of textiles are achieved through the winding roller set, dust on the surfaces of the textiles is blown up through the air injection dust removal set, then the dust is sucked away through the dust suction assembly, and therefore the dust on the textiles is removed, fibers on the surfaces of the textiles cannot be abraded in the dust removal process, and the textile dust removal device can be used for a long time.
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Description

Technical Field

[0001] The utility model relates to the technical field of textile equipment, in particular to an electrostatic dust removal device for textile processing. Background Art

[0002] During the process of textile transmission and weaving, dust will adhere to the surface of the textile, making it look dirty and untidy, reducing the appearance quality of the textile. Therefore, it is necessary to manually clean the surface. However, the dust brushed off will be scattered in the air and adsorbed on the textile surface again, affecting the cleaning effect.

[0003] Based on the above problems, the patent with the publication number CN213173065U discloses a textile dust removal device. The dried textile is placed on the upper surface of the conveyor belt for transmission. When the textile is conveyed below the rotating rod, the soft brush cleans the surface of the textile. At the same time, the rotating direction of the soft brush is opposite to the advancing direction of the textile. The dust brushed off is scattered on the left side of the rotating rod and sucked into the dust collector through the suction pipe, preventing the dust from being adsorbed on the textile surface again, and solving the problem that the dust brushed off by the existing dust removal method will be adsorbed on the textile surface again, with low efficiency and poor effect, and unable to ensure good dust removal effect.

[0004] However, when implementing the above-mentioned textile dust removal device, it is found that it at least has the following problems: the continuous cleaning of the soft brush on the textile surface will generate a high temperature, and it is easy to cause wear to the surface fibers of the textile. At the same time, the soft brush is prone to wear during the continuous cleaning process, and the soft brush needs to be replaced after a period of cleaning, increasing the replacement cost of the soft brush. Summary of the Utility Model

[0005] (1) Technical Problems to be Solved

[0006] In view of the deficiencies of the prior art, the utility model provides an electrostatic dust removal device for textile processing, which can reduce the wear on the surface fibers of the textile and does not require the replacement of the soft brush to reduce the cleaning cost, so as to solve the problems in the prior art that the continuous cleaning of the soft brush on the textile surface is easy to cause wear to the surface fibers of the textile, and the soft brush needs to be replaced regularly, increasing the cleaning cost.

[0007] (2) Technical Solutions

[0008] To achieve the above object, the utility model provides an electrostatic dust removal device for textile processing, comprising: a workbench; two sets of coiling roller groups, which are installed on the workbench, each set of coiling roller groups includes a roller shaft, a motor and a group frame, the roller shaft is rotatably connected with the group frame, and the motor drives the roller shaft to rotate to wind the textile; a jet dust removal group, which includes a plurality of blowers and a wind guiding housing, the blowers are fixed on the outer side of the wind guiding housing and communicated with the wind guiding housing, the wind guiding housing is fixed on the workbench, and the side of the wind guiding housing facing the textile is provided with a long row of narrow slot grooves; a dust suction assembly, which includes a vacuum cleaner, a pipeline and a dust suction housing, the dust suction housing is installed on the top of the narrow slot groove, the vacuum cleaner is fixed on one side of the workbench, and the pipeline communicates the vacuum cleaner and the dust suction housing.

[0009] Optionally, a cross bar is further arranged on the workbench, a plurality of blowers are fixed at the bottom of the cross bar, and the air outlet of the blower is fixed and communicated with the wind guiding housing.

[0010] Optionally, tension roller groups are arranged on both sides of the jet dust removal group, the tension roller group includes a support plate and a fixed roller, the fixed roller is rotatably connected with the support plate, and when the coiling roller group winds the textile, the fixed roller can be pressed against the textile.

[0011] Optionally, the tension roller group further includes a movable roller and a movable block, a chute is arranged inside the support plate, the movable block is embedded and slidably connected in the chute, the movable roller is rotatably connected with the movable block, and a spring is installed between the movable block and the top of the inner side of the chute.

[0012] Optionally, a grounding rod is fixed at the bottom of the support plate, a metal layer is plated on the fixed roller, and the metal layer is electrically connected with the grounding rod through a grounding wire.

[0013] Optionally, a filter screen is installed inside the dust suction housing.

[0014] Optionally, a replacement slot is arranged on one side of the dust suction housing, the filter screen can be inserted into the dust suction housing through the replacement slot, and a support block is arranged inside the dust suction housing, and the support block can support the filter screen.

[0015] (III) Beneficial effects

[0016] Compared with the prior art, the utility model provides an electrostatic dust removal device for textile processing, which has the following beneficial effects:

[0017] 1. The utility model realizes the winding and movement of the textile through the coiling roller group, and the jet dust removal group blows the dust on the surface of the textile, and then the dust is sucked away through the dust suction assembly, so as to remove the dust on the textile, so that the dust removal process will not cause wear to the surface fibers of the textile, and can be used for a long time, solving the problems in the prior art that the soft brush is easy to cause wear to the surface fibers of the textile, and the soft brush needs to be replaced after cleaning for a period of time, increasing the replacement cost;

[0018] 2. By providing a fixed roller in the present utility model, when the coiling roller group coils the textile, the fixed roller presses against the textile, which can apply a certain tension to the textile to keep it in a taut state and prevent it from bulging due to the airflow. At the same time, the fixed roller can play a certain role in smoothing the textile, reducing the occurrence of wrinkles in the textile during subsequent coiling and dust removal.

[0019] 3. In the present utility model, a filter screen is installed in the dust suction housing. The filter screen can prevent relatively long thread ends, blown-up stone particles, etc. from entering the interior of the vacuum cleaner, avoiding damage to key components such as the internal motor and fan. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 Schematic three-dimensional structure diagram of the present utility model;

[0021] Figure 2 Schematic structure diagram showing the jet dust removal group;

[0022] Figure 3 Schematic structure diagram showing the tensioning roller group;

[0023] Figure 4 Schematic structure diagram showing the interior of the dust suction housing;

[0024] Figure 5 Schematic cross-sectional structure diagram showing the support plate.

[0025] In the figure: 1, workbench; 2, roller shaft; 3, motor; 4, group frame; 5, blower; 6, air guide housing; 7, narrow slot; 8, vacuum cleaner; 9, pipeline; 10, dust suction housing; 11, cross bar; 12, support plate; 13, fixed roller; 14, movable roller; 15, movable block; 16, chute; 17, spring; 18, grounding rod; 19, grounding wire; 20, filter screen; 21, replacement slot; 22, support block. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0026] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without making creative efforts shall fall within the protection scope of the present utility model.

[0027] Embodiment: Please refer to Figures 1 to 5, according to an embodiment of the present invention, a technical solution is provided: a static electricity dust removal device for textile processing, including: a workbench 1, which is the basic support structure of the entire device and provides a stable platform for the installation and operation of other components; two sets of winding roller groups, which are installed on the workbench 1. Each set of winding roller groups includes a roller shaft 2, a motor 3 and a group frame 4. Among them, the roller shaft 2 is used for winding textiles. Through the rotational connection with the group frame 4, it can rotate under the drive of the motor 3 to realize the winding operation of the textiles. The motor 3 provides power for the rotation of the roller shaft 2, and the group frame 4 plays a role in supporting and fixing the roller 13 to ensure that the roller shaft 2 remains stable during rotation without deviation or shaking; a jet dust removal group, which includes a plurality of blowers 5 and a wind guide housing 6. The blower 5 is fixed on the outside of the wind guide housing 6 and is communicated with the wind guide housing 6. The wind guide housing 6 is fixed on the workbench 1. The side of the wind guide housing 6 facing the textiles is provided with a long row of narrow slot grooves 7. When the textiles pass under the wind guide housing 6, the airflow generated by the blower 5 is blown out through the narrow slot grooves 7 to blow the loose dust on the surface of the textiles away; a dust suction component, which includes a vacuum cleaner 8, a pipeline 9 and a dust suction housing 10. The dust suction housing 10 is installed on the top of the narrow slot groove 7. The vacuum cleaner 8 is fixed on one side of the workbench 1. The pipeline 9 communicates the vacuum cleaner 8 and the dust suction housing 10. While the jet dust removal group blows up the dust, the dust suction component quickly plays a role. The dust suction housing 10 uses the suction force generated by the vacuum cleaner 8 to suck the dust into the vacuum cleaner 8 through the pipeline 9 to realize the dust removal of the textiles.

[0028] For the static electricity dust removal device for textile processing with the above structure, the winding and movement of the textiles are realized through the winding roller groups, and the jet dust removal group blows up the dust on the surface of the textiles, and then the dust is sucked away by the dust suction component, so as to remove the dust on the textiles. This structure does not require a soft brush to clean the surface of the textiles, which can reduce the damage to the surface of the textiles, and can be used for a long time, reducing the replacement cost. It solves the problems in the prior art that when a soft brush continuously cleans the surface of the textiles, it will generate a high temperature, and it is easy to cause wear to the surface fibers of the textiles. At the same time, the soft brush is prone to wear during the continuous cleaning process and needs to be replaced after cleaning for a period of time, increasing the replacement cost.

[0029] In this embodiment, since multiple blowers 5 will vibrate during operation, after the multiple blowers 5 work for a period of time, it is easy for the connection between the blower 5 and the air guiding housing 6 to become loose, resulting in some air flowing out along the gap between the blower 5 and the air guiding housing 6, which affects the cleaning effect. Therefore, a cross bar 11 is further provided on the workbench 1 to fix the multiple blowers 5 at the bottom of the cross bar 11. At the same time, the air outlet of the blower 5 is also fixed and connected to the air guiding housing 6. In this way, through the cooperation between the cross bar 11 and the air guiding housing 6, a certain restrictive effect is exerted on the blower 5. When the connection between the blower 5 and the air guiding housing 6 becomes loose, the cross bar 11 can also restrict the blower 5, so that the air outlet of the blower 5 can still face the air guiding housing 6, and there will be no air leakage situation.

[0030] In this embodiment, during winding, the textile may become loose, wrinkled, etc., which affects the subsequent dust removal operation. To keep the textile flat during dust removal, a tensioning roller group is provided on both sides of the air jet dust removal group. The tensioning roller group includes a support plate 12 and a fixed roller 13. The fixed roller 13 is rotatably connected to the support plate 12. When the coiling roller group winds the textile, the fixed roller 13 can be pressed against the textile. When the coiling roller group winds the textile, the fixed roller 13 presses against the textile, which can exert a certain tension on the textile to keep it in a tensioned state and prevent it from bulging due to the airflow. At the same time, the fixed roller 13 can play a certain role in smoothing the textile, reducing the wrinkles of the textile during subsequent winding and dust removal.

[0031] In this embodiment, to further enhance the smoothing effect, a movable roller 14 and a movable block 15 are provided on the support plate 12. A chute 16 is formed inside the support plate 12. The movable block 15 is embedded and slidably connected in the chute 16. The movable roller 14 is rotatably connected to the movable block 15. A spring 17 is installed between the movable block 15 and the inner top of the chute 16. The spring 17 continuously drives the movable block 15 to move downward, so that the movable roller 14 continuously abuts against the fixed roller 13, thereby smoothing the textile during the winding process and further improving the smoothing effect.

[0032] In this embodiment, if the fixed roller 13 generates static electricity due to friction during operation and there is no good grounding measure, the static electricity may adsorb dust and affect the product quality. To eliminate the static electricity, a grounding rod 18 is fixed at the bottom of the support plate 12, and a metal layer is plated on the fixed roller 13. The metal layer is electrically connected to the grounding rod 18 through a grounding wire 19, which can effectively eliminate the static electricity and conduct it to the ground.

[0033] In this embodiment, a filter screen 20 is installed inside the dust suction housing 10. The filter screen 20 can prevent relatively long thread ends, blown gravel particles, etc. from entering the interior of the vacuum cleaner 8, avoiding damage to key components such as the internal motor 3 and fan.

[0034] In this embodiment, in order to facilitate the installation, disassembly and replacement of the filter screen 20, a replacement slot 21 is provided on one side of the dust suction housing 10. The filter screen 20 can be inserted into the dust suction housing 10 through the replacement slot 21. At the same time, a support block 22 is provided inside the dust suction housing 10. The support block 22 can support the filter screen 20 to prevent one side of the filter screen 20 from tilting, resulting in some unfiltered dust directly entering the interior of the dust suction device, affecting the dust suction effect and the service life of the device.

[0035] Working principle: First, the motor 3 in the two sets of coiling roller groups drives the roller shaft 2 to rotate. Under the support and fixation of the group frame 4, the coiling and movement of the textile are realized. During the coiling process, the air flow generated by the multiple blowers 5 in the jet dust removal group is blown out through the slit groove 7 on the air guide housing 6 that is connected to the blower 5 and fixed on the workbench 1, blowing off the loose dust on the surface of the textile. In order to prevent the multiple blowers 5 from loosening the connection with the air guide housing 6 due to vibration during operation and leaking air, affecting the cleaning effect, a cross bar 11 provided on the workbench 1 fixes the multiple blowers 5 at its bottom. At the same time, the air outlet of the blower 5 is fixedly connected to the air guide housing 6. The cross bar 11 and the air guide housing 6 jointly play a limiting role on the blower 5. Then, when the jet dust removal group blows up the dust, the vacuum cleaner 8 is connected to the dust suction housing 10 through the pipeline 9 to generate suction, sucking the dust into the vacuum cleaner 8. To prevent longer lint, stone particles, etc. from entering the interior of the vacuum cleaner 8 and causing damage, a filter screen 20 is installed in the dust suction housing 10. The filter screen 20 is inserted through the replacement slot 21 on one side of the dust suction housing 10. The support block 22 inside the dust suction housing 10 supports the filter screen 20 to ensure the stable operation of the filter screen 20. And during the coiling process, the fixed roller 13 cooperates with the coiling roller group, pressing against the textile when coiling the textile, applying tension to the textile to keep it in a taut state, preventing it from being blown up by the air flow, and at the same time playing a certain flattening role. The movable roller 14 on the support plate 12 continuously abuts against the fixed roller 13 through the cooperation of the movable block 15 in the chute 16 and the spring 17, further improving the flattening effect. Finally, to eliminate the static electricity generated by friction during the operation of the fixed roller 13, a grounding rod 18 is fixed at the bottom of the support plate 12. The metal layer plated on the fixed roller 13 is electrically connected to the grounding rod 18 through the grounding wire 19, conducting the static electricity to the ground.

[0036] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An electrostatic dust removal device for textile processing, characterized in that: include: Workbench; Two groups of winding rollers are installed on the workbench, each group of the winding rollers comprises a roller shaft, a motor and a group frame, the roller shaft is rotatably connected to the group frame, and the motor drives the roller shaft to rotate to reel the textile; An air jet dust removal group, comprising a plurality of blowers and an air guide housing, wherein the blowers are fixed outside the air guide housing and communicated with the air guide housing, the air guide housing is fixed on the workbench, and a long row of narrow slots is provided on one side of the air guide housing facing the textile; The dust collection assembly comprises a dust collector, a pipeline and a dust collection shell, wherein the dust collection shell is installed on the top of the narrow slot, the dust collector is fixed on one side of the workbench, and the pipeline connects the dust collector and the dust collection shell.

2. The electrostatic dust removal device for textile processing according to claim 1, characterized in that: The workbench is also provided with a cross bar, and a plurality of the blowers are fixed at the bottom of the cross bar. The air outlets of the blowers are fixed to and communicated with the air guide housing.

3. The electrostatic dust removal device for textile processing according to claim 1, characterized in that: Tension roller groups are arranged on both sides of the jet dust removal group. The tension roller groups include a support plate and a fixed roller. The fixed roller is rotatably connected to the support plate. When the winding roller group rewinds the textile, the fixed roller can be pressed tightly against the textile.

4. The electrostatic dust removal device for textile processing according to claim 3, characterized in that: The tensioning roller group also includes a movable roller and a movable block. A slide groove is opened on the inner side of the support plate. The movable block is embedded in and slidably connected to the slide groove. The movable roller is rotatably connected to the movable block. A spring is installed between the movable block and the top of the slide groove.

5. The electrostatic dust removal device for textile processing according to claim 4, characterized in that: A grounding rod is fixed at the bottom of the support plate, a metal layer is plated on the fixed roller, and the metal layer is electrically connected to the grounding rod through a grounding wire.

6. The electrostatic dust removal device for textile processing according to claim 1, characterized in that: A filter screen is installed in the dust collection shell.

7. The electrostatic dust removal device for textile processing according to claim 6, characterized in that: A replacement groove is provided on one side of the dust collection housing, and the filter screen can be inserted into the dust collection housing through the replacement groove. A support block is provided on the inner side of the dust collection housing, and the support block can support the filter screen.

Citation Information

Patent Citations

  • Textile dust removal device

    CN213173065U