Pulp tank of paper pulp molding machine
By designing a vacuum air chamber, air blowing device and slurry guide tank in the pulp tank of the pulp molding machine, the problems of uneven distribution of pulp and difficulty in cleaning and maintenance are solved, and uniform stirring of the slurry and the improvement of the molding quality are achieved.
Patent Information
- Application Number
- CN202421962974.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-14
- Publication Date
- 2025-05-27
- Estimated Expiration
- 2034-08-14
AI Technical Summary
During the pulp storage and transportation process of the existing pulp molding machine pulp tank, there are problems such as uneven pulp distribution, easy bubble generation, and difficulty in cleaning and maintenance, which affects the molding quality and production efficiency.
A pulp molding machine pulp tank including a slurry tank body, a vacuum air chamber and a slurry mold is designed, with a built-in air blowing device and a slurry inlet guide groove. The slurry is uniformly stirred and precipitated by the vacuum air chamber and air blowing device, and the water wave impact is reduced through the overflow port and the slurry tank.
The uniform distribution of slurry and the improvement of molding quality are achieved, the risks of bubble generation and precipitation of slurry are reduced, the cleaning and maintenance process is simplified, and the production efficiency is improved.
Smart Images

Figure CN222908430U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of pulp molding, in particular to a pulp tank of a pulp molding machine. Background Art
[0002] Pulp molding is a three-dimensional papermaking technology. It uses waste paper as raw material and special molds on a molding machine to shape paper products of a certain shape. During the production process, the molding mold needs to reciprocate up and down in the pulp in the pulp tank to absorb pulp for shaping. During the reciprocating up and down movement of the molding mold, the pulp water in the pulp tank will inevitably overflow to the outer cavity and then be discharged. The inner cavity of the traditional pulp tank is generally square, and there are dead corners in the inner cavity. During the reciprocating up and down movement of the molding mold, phenomena such as uneven pulp water concentration, insufficient pulp volume, sediment accumulation, and overflow and splashing will occur.
[0003] In the process of pulp molding, a pulp tank of a pulp molding machine is required. The Chinese utility model patent with the publication number CN212801029U discloses a paper pulp tank, which includes a tank body. The tank body is divided into an inner cavity and an outer cavity by a partition board. The height of the partition board is lower than the height of the side plate of the tank body. The partition board includes a vertical section, and the lower end of the vertical section is connected to a downward inclined section. The downward inclined section inclines towards the center of the tank body. An overflow hole is opened in the outer cavity, and a pulp inlet, a lifting component installation hole, and a pulp suction pipe installation hole are opened at the bottom of the inner cavity. This utility model uses the paper pulp tank to solve the problems of uneven pulp water concentration, insufficient pulp volume, sediment accumulation, and overflow and splashing in the traditional paper pulp tank.
[0004] However, this utility model paper pulp tank has problems such as uneven pulp distribution, easy generation of bubbles, and difficult cleaning and maintenance during the pulp storage and transportation process, which affect the molding quality and production efficiency and cannot meet the production requirements. Therefore, a pulp tank of a pulp molding machine is proposed to solve the problems raised above. Summary of the Utility Model
[0005] Aiming at the deficiencies of the prior art, the utility model provides a pulp tank of a pulp molding machine, which has the advantages of good molding quality and strong practicability, and solves the problems of uneven pulp distribution, easy generation of bubbles, and difficult cleaning and maintenance in the existing paper pulp tank during the pulp storage and transportation process, which affect the molding quality and production efficiency and cannot meet the production requirements.
[0006] To achieve the above object, the utility model provides the following technical solution: A pulp tank of a pulp molding machine, including a pulp tank body, a vacuum chamber arranged inside the pulp tank body, and a pulp fishing mold arranged on the top of the vacuum chamber. A blowing device for preventing precipitation is arranged inside the pulp tank body, and a pulp inlet guide groove is arranged inside the pulp tank body.
[0007] The blowing device includes a number of air pipes fixedly connected to the inner bottom wall of the pulp tank body. A number of air holes are provided inside the air pipes, and one end of the air pipe extending outside the pulp tank body is fixedly communicated with a connector.
[0008] The pulp inlet guiding groove is composed of a transverse folding plate and a vertical folding plate, and pulp outlet holes are evenly provided at the bottom edge of the vertical folding plate.
[0009] Furthermore, nuts are threadedly connected to the ends of a number of the air pipes. The number of the air pipes are evenly distributed inside the pulp tank body, and a connecting pipe communicated with the connector is fixedly installed outside the pulp tank body.
[0010] Furthermore, two tie rods are fixedly connected inside the pulp tank body, and the vacuum chamber is slidably connected to the outside of the tie rods.
[0011] Furthermore, a vacuum interface flange is fixedly installed outside the pulp tank body. A vacuum hose extending inside the pulp tank body is fixedly communicated inside the vacuum interface flange, and a fixing plate adapted to the vertical folding plate is fixedly connected to the inner top wall of the pulp tank body.
[0012] Furthermore, overflow ports are provided at both ends of the pulp tank body. Overflow troughs are provided outside the two overflow ports, and lead-out pipes are fixedly communicated with the bottoms of the two overflow troughs.
[0013] Furthermore, the pulp tank body is a hollow cuboid, and four pulp inlet ports are fixedly communicated with the outside of the pulp tank body.
[0014] Furthermore, a maintenance opening is provided on the front surface of the pulp tank body. A cover plate is detachably connected to the outside of the maintenance opening, and a sealing gasket is fixedly installed between the maintenance opening and the cover plate.
[0015] Compared with the prior art, the present utility model provides a pulp tank of a pulp molding machine, which has the following beneficial effects:
[0016] 1. For the pulp tank of the pulp molding machine, compressed air is injected into the blowing device through the connecting pipe. The compressed air enters the air pipes through the connector, so that the air output of each air pipe is similar. Furthermore, when compressed air is blown, it blows out from the air holes at the lower part of the air pipes to stir the slurry, making the pulp water more uniform and preventing bottom precipitation. The solid pulp particle fibers that originally sank downward are not easy to deposit, and the concentration of the pulp tank is kept consistent up and down. While feeding pulp, the pulp water can also be stirred at the same time, making the pulp water mix more evenly and not easy to deposit. The pulp water is injected into the pulp inlet guiding groove through the pulp inlet at a constant concentration and a constant flow rate for spraying, which plays a role in stirring and achieves the advantage of good molding quality.
[0017] 2. The pulp molding machine pulp tank. By setting overflow ports at both ends of the pulp tank body, when the pulp fishing mold descends, the water displaced by the pulp fishing mold will quickly overflow from the overflow ports and flow into the inside of the overflow pulp tank, reducing the problem that water waves will repeatedly collide and oscillate between the surface of the pulp fishing mold and the tank wall, affecting the adsorption effect of several cavities around the pulp fishing mold. This makes the pulp adsorption molding more uniform and the weight deviation of the products smaller. By setting a maintenance port and a cover plate, it is convenient to repair and clean the inside of the pulp tank body, achieving the advantage of strong practicability. Description of the Drawings
[0018] Figure 1 It is a structural sectional perspective view of the pulp tank body of the present utility model;
[0019] Figure 2 It is a structural perspective view of the pulp tank body of the present utility model;
[0020] Figure 3 It is a structural perspective view of the air blowing device of the present utility model;
[0021] Figure 4 It is a structural sectional view in the radial direction of the air outlet holes of the air pipe of the air blowing device of the present utility model;
[0022] Figure 5 It is a structural perspective view of the pulp inlet guiding groove of the present utility model;
[0023] Figure 6 It is a structural sectional view of the pulp inlet and overflow of the present utility model.
[0024] In the figure: 1 pulp tank body, 2 overflow pulp tank, 3 pulp fishing mold, 4 pull rod, 5 vacuum chamber, 6 air blowing device, 601 air pipe, 602 joint, 7 vacuum hose, 8 lead-out pipe, 9 overflow port, 10 fixing plate, 11 pulp inlet guiding groove, 1101 horizontal folding plate, 1102 vertical folding plate, 1103 pulp outlet hole, 12 vacuum extraction interface flange, 13 maintenance port, 14 sealing gasket, 15 cover plate, 16 pulp inlet, 17 connecting pipe, 18 sewage outlet. Specific Embodiments
[0025] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.
[0026] Embodiment 1:
[0027] Please refer to Figures 1 to 6, A pulp molding machine pulp tank in this embodiment includes a pulp tank body 1, a vacuum chamber 5 disposed inside the pulp tank body 1, and a pulp fishing mold 3 disposed on the top of the vacuum chamber 5. An air blowing device 6 for preventing precipitation is arranged inside the pulp tank body 1, and a pulp inlet guiding groove 11 is arranged inside the pulp tank body 1. The air blowing device 6 includes a number of tracheas 601 fixedly connected to the inner bottom wall of the pulp tank body 1. A number of air holes are formed inside the tracheas 601. One end of the trachea 601 extending outside the pulp tank body 1 is fixedly communicated with a joint 602. Compressed air is injected into the air blowing device 6 through a connecting pipe 17. The compressed air enters the trachea 601 through the joint 602, making the air output of each trachea 601 similar. Thus, when blowing with compressed air, it blows out from the air holes at the lower part of the trachea 601 to stir the slurry, making the pulp water more uniform and preventing bottom precipitation, making it difficult for the solid pulp particle fibers that originally sink downward to deposit, and keeping the concentration consistent up and down in the pulp tank. At the same time of feeding pulp, it can also stir the pulp water, making the pulp water mix more evenly and not easy to deposit.
[0028] Among them, nuts are threadedly connected to the ends of a number of tracheas 601. A number of tracheas 601 are evenly distributed inside the pulp tank body 1. A connecting pipe 17 communicated with the joint 602 is fixedly installed outside the pulp tank body 1.
[0029] Specifically, two pull rods 4 are fixedly connected inside the pulp tank body 1. The vacuum chamber 5 is slidably connected to the outside of the pull rods 4. The vacuum chamber 5 can move up and down through the pull rods 4.
[0030] In this embodiment, the pulp inlet guiding groove 11 is composed of a horizontal folding plate 1101 and a vertical folding plate 1102. The bottom of the vertical folding plate 1102 is evenly provided with pulp outlet holes 1103. The diameter of the pulp outlet holes 1103 is smaller than the flow area of the pulp inlet 16.
[0031] Among them, a vacuum interface flange 12 is fixedly installed outside the pulp tank body 1. A vacuum hose 7 extending inside the pulp tank body 1 is fixedly communicated inside the vacuum interface flange 12. A fixing plate 10 adapted to the vertical folding plate 1102 is fixedly connected to the inner top wall of the pulp tank body 1. One end of the vacuum hose 7 away from the vacuum interface flange 12 is fixedly communicated with the vacuum chamber 5.
[0032] In this embodiment, overflow ports 9 are provided at both ends of the pulp tank body 1. Overflow tanks 2 are provided outside the two overflow ports 9, and lead pipes 8 are fixedly connected to the bottoms of the two overflow tanks 2. The height of the overflow port 9 is lower than the height of the baffle of the pulp tank body 1, which facilitates the overflow of the pulp water to be collected through the overflow tank 2 for discharge through the lead pipe 8. By providing the overflow ports 9 at both ends of the pulp tank body 1, when the pulp fishing die 3 descends, the water displaced by the pulp fishing die 3 will quickly overflow from the overflow port 9 and flow into the inside of the overflow tank 2, reducing the problem that the water wave will repeatedly collide and oscillate between the surface of the pulp fishing die 3 and the tank wall, affecting the adsorption effect of several cavities around the pulp fishing die 3.
[0033] Among them, the pulp tank body 1 is a hollow cuboid, and four slurry inlet ports 16 are fixedly connected to the outside of the pulp tank body 1.
[0034] Embodiment Two:
[0035] Please refer to Figures 1 to 6 , on the basis of Embodiment One, it includes a maintenance port 13 opened on the front of the pulp tank body 1. A cover plate 15 is detachably connected to the outside of the maintenance port 13, and a sealing gasket 14 is fixedly installed between the maintenance port 13 and the cover plate 15. By providing the maintenance port 13 and the cover plate 15, it is convenient to repair and clean the inside of the pulp tank body 1, achieving the advantage of strong practicability.
[0036] Among them, a sewage discharge port 18 is opened at the bottom of the pulp tank body 1. By providing the sewage discharge port 18, it is convenient to discharge the pulp water and the impurity precipitates in the tank when cleaning the pulp tank.
[0037] Adopting the above technical solution, it is convenient to repair and clean the inside of the pulp tank body 1, achieving the advantage of strong practicability.
[0038] The working principle of the above embodiment is as follows:
[0039] During use, the vacuum chamber 5 is moved up and down through the pull rod 4, compressed air is injected into the air blowing device 6 through the connecting pipe 17, the compressed air enters the air pipe 601 through the joint 602, so that the air output of each air pipe 601 is similar, and blows out from the air holes at the lower part of the air pipe 601 to stir the slurry, making the pulp water more uniform and preventing bottom precipitation. Pulp water is injected into the slurry inlet guide groove 11 at a constant concentration and constant flow rate through the slurry inlet port 16 for spraying, which plays a role in stirring. When the pulp fishing die 3 descends, the water displaced by the pulp fishing die 3 will quickly overflow from the overflow port 9 and flow into the inside of the overflow tank 2, reducing the problem that the water wave will repeatedly collide and oscillate between the surface of the pulp fishing die 3 and the tank wall, affecting the adsorption effect of several cavities around the pulp fishing die 3.
[0040] All the electrical components mentioned in the text are electrically connected to the controller and the power supply. The control mode of the present utility model is controlled by the controller. The control circuit of the controller can be realized by simple programming of those skilled in the art. The provision of the power supply also belongs to the common knowledge in the art. And the present utility model is mainly used to protect mechanical devices. Therefore, the control mode and circuit connection of the present utility model will not be explained in detail. The device is powered by an external power supply.
[0041] It should be noted that in this text, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the term "comprising", "including" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device comprising a series of elements includes not only those elements but also other elements not expressly listed, or also includes elements inherent to such process, method, article or device. Without further limitation, an element defined by the statement "comprising an..." does not exclude the presence of additional identical elements in the process, method, article or device comprising the element.
[0042] Although the embodiments of the present utility model have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present utility model. The scope of the present utility model is defined by the appended claims and their equivalents.
Claims
1. A pulp tank for a pulp molding machine, characterized in that: The invention comprises a pulp tank body (1), a vacuum air chamber (5) arranged inside the pulp tank body (1), and a pulp scooping mold (3) arranged on the top of the vacuum air chamber (5); an air blowing device (6) for preventing sedimentation is arranged inside the pulp tank body (1); and a pulp inlet guide groove (11) is arranged inside the pulp tank body (1); The blowing device (6) comprises a plurality of air pipes (601) fixedly connected to the inner bottom wall of the slurry tank body (1), a plurality of air holes are provided inside the air pipes (601), and one end of the air pipes (601) extending to the outside of the slurry tank body (1) is fixedly connected to a joint (602); The pulp inlet guide groove (11) is composed of a transverse folded plate (1101) and a vertical folded plate (1102), and pulp outlet holes (1103) are evenly arranged on the bottom edge of the vertical folded plate (1102).
2. A pulp tank for pulp molding machine according to claim 1, characterized in that: The ends of the plurality of air pipes (601) are all threadedly connected with nuts, and the plurality of air pipes (601) are evenly spaced and distributed inside the slurry tank body (1). A connecting pipe (17) connected to the joint (602) is fixedly installed outside the slurry tank body (1).
3. A pulp tank for pulp molding machine according to claim 1, characterized in that: Two pull rods (4) are fixedly connected to the interior of the slurry tank body (1), and the vacuum air chamber (5) is slidably connected to the exterior of the pull rods (4).
4. A pulp tank for pulp molding machine according to claim 1, characterized in that: A vacuum interface flange (12) is fixedly installed on the outside of the slurry tank body (1), and a vacuum hose (7) extending into the interior of the slurry tank body (1) is fixedly connected to the inside of the slurry tank body (1). A fixing plate (10) adapted to the vertical folding plate (1102) is fixedly connected to the inner top wall of the slurry tank body (1).
5. The pulp tank of a pulp molding machine according to claim 1, characterized in that: Both ends of the slurry tank body (1) are provided with overflow ports (9), the outsides of the two overflow ports (9) are provided with overflow tanks (2), and the bottoms of the two overflow tanks (2) are fixedly connected with outlet pipes (8).
6. The pulp tank of a pulp molding machine according to claim 1, characterized in that: The slurry tank body (1) is a hollow rectangular parallelepiped, and the outside of the slurry tank body (1) is fixedly connected to four slurry inlets (16).
7. The pulp tank of a pulp molding machine according to claim 1, characterized in that: A maintenance opening (13) is provided on the front of the slurry tank body (1), a cover plate (15) is detachably connected to the outside of the maintenance opening (13), and a sealing gasket (14) is fixedly installed between the maintenance opening (13) and the cover plate (15).
Citation Information
Patent Citations
Paper-plastic pulp tank
CN212801029U