Concrete winter curing device

By designing a concrete winter maintenance device including water-absorbing sponge, heating mesh and telescopic airbag, the problem of difficult concrete moisture evaporation in winter construction is solved, and effective moisture evaporation and concrete strength increase under low temperature conditions are achieved.

CN222908805UActive Publication Date: 2025-05-27CHINA ANENG GRP FIRST ENG BUREAU CO LTD
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Patent Information

Application Number
CN202421754257.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-23
Publication Date
2025-05-27
Estimated Expiration
2034-07-23

AI Technical Summary

Technical Problem

During winter construction, the moisture of the concrete foundation is difficult to evaporate, resulting in the solidification process being affected, and watering and curing difficulties under low temperature conditions, affecting the strength and quality of the concrete.

Method used

A concrete winter curing device is designed, including an isolation layer, a water storage layer, a support layer and a heat insulation layer. A water absorption sponge and a heating net are provided in the water storage layer. A telescopic air bag and a barrier layer are provided in the support layer to form an evaporation space to promote water evaporation.

Benefits of technology

Through this device, it can effectively promote the evaporation of moisture inside concrete under low temperature conditions, reduce the waste of water and heat resources, extend the watering interval, reduce the labor intensity of workers, and improve the curing effect of concrete to ensure its strength and quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a concrete winter curing device, which relates to the technical field of constructional engineering and comprises an isolation layer, a water storage layer, a supporting cushion layer and a heat insulation layer which are sequentially distributed from bottom to top. The water storage layer comprises a grid frame and water absorption sponge arranged in the grid frame, a water passing channel is formed in the inner wall of the grid frame, and a water outlet hole communicated with the water passing channel is formed in the grid frame; a heating net is arranged in the water absorption sponge; the supporting cushion layer comprises telescopic air bags arranged on the water storage layer at intervals and a blocking layer arranged on the telescopic air bags. The telescopic air bag is inflated and expanded under the action of external force, so that the blocking layer moves away from the water storage layer to form an evaporation space; under heating of the heating net, water in the water absorption sponge and the concrete foundation is evaporated and enters the evaporation space, so that the water in the concrete foundation flows out conveniently, the evaporated water is condensed to form water drops, the water drops are reversely supplemented and enter the water absorption sponge, and it is guaranteed that the surface of the concrete foundation is wet.
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Description

Technical Field

[0001] The utility model relates to the technical field of construction engineering, in particular to a concrete winter maintenance device. Background Art

[0002] During the construction of a wind turbine, the wind turbine foundation is frustum-shaped. The wind turbine foundation belongs to a mass concrete foundation, including a circular bottom, a frustum-shaped middle part, and a circular top. The maintenance of the concrete foundation takes the longest time in the entire concrete construction project and is also the construction operation that has the greatest impact on the quality of the concrete. The reason why concrete can gradually harden and increase in strength is the result of the hydration of cement, and the hydration of cement requires certain temperature and humidity conditions. Therefore, concrete maintenance requires artificial creation of certain humidity and temperature conditions to enable the freshly poured concrete to harden and increase in strength normally or accelerate. In order to ensure the strength of the concrete and prevent cracks from occurring due to surface drying of the concrete, it is usually necessary to water the concrete to achieve the necessary humidity. If the watering and maintenance of the concrete are ignored, on the one hand, the strength of the concrete will decrease, and on the other hand, the concrete will not have time to replenish water during the hardening process, resulting in a large amount of water shortage and thus cracks. However, there are also conditions for watering and maintaining concrete. If the temperature is below 4 degrees Celsius, the concrete cannot be watered and maintained because the water evaporates relatively slowly at low temperatures, and even the water will turn into a solid and is not easy to evaporate and enter the concrete.

[0003] The invention patent with the patent number CN114656283B discloses a moisture and heat preservation device for winter maintenance of concrete, which includes a heat insulation pad, a heating pad, a composite functional water storage layer and an isolation layer distributed in sequence from top to bottom. The composite functional water storage layer is composed of a water-absorbing expanded rubber and a non-expanded water-absorbing sponge. A vertical pipe is provided on the isolation layer, and through holes for the vertical pipe to pass through are respectively formed in the heat insulation pad, the heating pad and the composite functional water storage layer. The top of the vertical pipe is provided with a water inlet for the water on the heat insulation pad to flow in, and the bottom of the vertical pipe is provided with a water injection port corresponding to the composite functional water storage layer. A plug is also provided at the top of the vertical pipe, and the plug is used to block the through hole on the heat insulation pad after the water-absorbing expanded rubber absorbs water and expands and pushes the heating pad and the heat insulation pad upward; during the watering process, the water body can enter the vertical pipe through the through hole on the heat insulation pad and the water inlet on the vertical pipe, and then enter the composite functional water storage layer through the water injection port for water storage. The water-absorbing expanded rubber in the composite functional water storage layer expands after absorbing water and can push the heating pad and the heat insulation pad above it upward, so that the through hole on the rising heat insulation pad is blocked by the plug at the upper end of the vertical pipe, completely isolating the heat and moisture preservation gap between the present invention and the concrete from the environment, avoiding the loss of water body and heat. On the one hand, it avoids the waste of water and heat resources, prolongs the interval between two watering maintenance operations, and reduces the labor intensity of workers; on the other hand, due to the isolation effect of the plug, the temperature and humidity in the heat and moisture preservation gap between the present invention and the concrete reach the standard, improving the maintenance effect of the concrete and ensuring the strength of the concrete after maintenance; during the solidification process of the concrete, the water in the concrete gradually evaporates, but in this patent, the water-absorbing expanded rubber expands after absorbing water and can push the heating pad and the heat insulation pad above it upward, so that the through hole on the rising heat insulation pad is blocked by the plug at the upper end of the vertical pipe, and the heat and moisture preservation gap between the concrete is completely isolated from the environment, avoiding the loss of water body and heat. Due to the closure of the heating pad and the heat insulation pad, the water body exists in the non-expanded water-absorbing sponge layer, making it difficult for the water in the concrete to evaporate or the evaporation time is longer, affecting the solidification of the concrete. Utility Model Content

[0004] The main purpose of the present utility model is to provide a concrete winter maintenance device, which is used to solve the problem that the water inside the iron concrete is difficult to evaporate or the evaporation time is longer after pouring, affecting the solidification of the concrete.

[0005] To achieve the above object, the utility model provides a concrete winter maintenance device, which includes an isolation layer distributed successively from bottom to top, a water storage layer arranged on the isolation layer, a supporting cushion layer arranged on the water storage layer, and a heat insulation layer arranged on the supporting cushion layer; the water storage layer includes a grid frame and a water-absorbing sponge arranged in the grid frame; a water passing channel is arranged in the inner wall of the grid frame, and a water outlet hole communicated with the water passing channel is arranged on the grid frame; a heating net is arranged in the water-absorbing sponge; the supporting cushion layer includes telescopic air bags arranged at intervals on the water storage layer and a shielding layer arranged on the telescopic air bags; the telescopic air bags are inflated under the action of an external force so that the shielding layer moves away from the water storage layer to form an evaporation space.

[0006] As a further improvement of the utility model, the concrete winter maintenance device includes a locking part, a paving part arranged at the lower end of the locking part, and a bottom sticking part arranged at the lower end of the paving part; the locking part and the bottom sticking part enclose to form a circular ring; the paving part encloses to form a frustum of a cone; the locking part, the paving part, and the bottom sticking part all include an isolation layer distributed successively from bottom to top, a water storage layer arranged on the isolation layer, a supporting cushion layer arranged on the water storage layer, and a heat insulation layer arranged on the supporting cushion layer.

[0007] As a further improvement of the utility model, the length of the locking part is less than the length of the bottom sticking part, so that the outer diameter of the circular ring formed by enclosing the locking part is less than the outer diameter of the circular ring formed by enclosing the bottom sticking part; a closing part is arranged on the locking part, the paving part, and the bottom sticking part.

[0008] As a further improvement of the utility model, sealing curtains are arranged on the side ends of the locking part, the paving part, and the bottom sticking part; the suspended ends of the sealing curtains are detachably connected to the locking part, the paving part, and the bottom sticking part respectively.

[0009] As a further improvement of the utility model, partition bars are arranged at intervals on the end surface of the shielding layer facing the water storage layer; water guiding soft strips are arranged on the partition bars.

[0010] The beneficial effects of the utility model are reflected in:

[0011] By arranging telescopic air bags to support the shielding layer, a spacing is formed between the shielding layer and the water storage layer to form an evaporation space. Under the heating of the heating net, the water in the water-absorbing sponge and the concrete foundation evaporates into the evaporation space, so that the water in the concrete foundation can flow out conveniently. After evaporation, the water condenses into water droplets and is replenished back into the water-absorbing sponge to ensure that the surface of the concrete foundation is wet. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 It is a schematic internal structure diagram of a concrete winter maintenance device;

[0013] Figure 2It is a schematic diagram of the overall structure of a concrete winter maintenance device;

[0014] Figure 3 It is a schematic diagram of the structure of the closing part of a concrete winter maintenance device;

[0015] Explanation of reference numerals:

[0016] 1. Isolation layer; 2. Water storage layer; 201. Mesh frame; 202. Absorbent sponge; 203. Water passage; 204. Water outlet hole; 3. Support cushion layer; 301. Telescopic airbag; 302. Barrier layer; 4. Heat insulation layer; 5. Heating mesh; 6. Evaporation space; 7. Water injection pipe; 8. Locking part; 9. Paving part; 10. Bottom sticking part; 11. Closing part; 12. Lock hole; 13. Closing rope; 14. Sealing curtain; 15. Button lock; 16. Button head; 17. Baffle bar; 18. Water guiding soft strip; 19. Inflation pipe. Specific embodiments

[0017] In order to make the purpose, technical solutions and advantages of the present utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments. Without conflict, the embodiments in the present application and the features in the embodiments can be combined with each other. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts belong to the scope of protection of the present utility model.

[0018] In one embodiment, referring to Figure 1 , a concrete winter maintenance device of the present utility model includes an isolation layer 1 distributed in sequence from bottom to top, a water storage layer 2 arranged on the isolation layer 1, a support cushion layer 3 arranged on the water storage layer 2, and a heat insulation layer 4 arranged on the support cushion layer 3; the water storage layer 2 includes a mesh frame 201 and an absorbent sponge 202 arranged in the mesh frame 201. A water passage 203 is arranged in the inner wall of the mesh frame 201, and a water outlet hole 204 communicated with the water passage 203 is arranged on the mesh frame 201; a heating mesh 5 is arranged in the absorbent sponge 202; the support cushion layer 3 includes telescopic airbags 301 arranged at intervals on the water storage layer 2 and a barrier layer 302 arranged on the telescopic airbags 301; the telescopic airbags 301 are inflated under the action of an external force so that the barrier layer 302 moves away from the water storage layer 2 to form an evaporation space 6.

[0019] Preferably, the isolation layer 1 is made of a multi-mesh geotextile material; the heat insulation layer 4 is a plastic-sealed thermal insulation cotton to achieve the heat insulation function.

[0020] Preferably, the mesh frame 201 is made of a rubber tube, and a water injection pipe 7 is arranged on the mesh frame 201.

[0021] For further information, see Figure 2 The concrete winter curing device includes a locking portion 8, a paving portion 9 arranged at the lower end of the locking portion 8, and a bottom sticking portion 10 arranged at the lower end of the paving portion 9. The locking portion 8 and the bottom sticking portion 10 are enclosed to form a circular ring shape, and the paving portion 9 is enclosed to form a truncated cone shape.

[0022] Preferably, the locking portion 8, the paving portion 9, and the bottom pasting portion 10 all include an isolation layer 1, a water storage layer 2 arranged on the isolation layer 1, a support layer 3 arranged on the water storage layer 2, and a heat insulation layer 4 arranged on the support layer 3, which are distributed in sequence from bottom to top.

[0023] For further information, see Figure 2 The length of the locking portion 8 is smaller than that of the bottom sticking portion 10, so that the outer diameter of the ring formed by the locking portion 8 is smaller than the outer diameter of the ring formed by the bottom sticking portion 10; a closing piece 11 is provided on the locking portion 8, the paving portion 9 and the bottom sticking portion 10.

[0024] Preferably, the locking portion 8 and the bottom sticking portion 10 are both in a long strip shape when unfolded, and the paving portion 9 is in a fan shape when unfolded. The locking portion 8 is arranged at the top end of the paving portion 9, and the bottom sticking portion 10 is arranged at the bottom end of the paving portion 9.

[0025] Preferably, locking holes 12 are respectively provided on the side ends of the locking portion 8 , the paving portion 9 , and the bottom sticking portion 10 , and a closing rope 13 is passed through the locking hole 12 .

[0026] In the above arrangement, the locking portion 8 is enclosed and wrapped around the top of the fan foundation, and the paving portion 9 and the bottom sticking portion 10 are enclosed and wrapped around the middle and bottom of the fan foundation respectively, and the closing rope 13 is passed through the locking hole 12 to connect the two sets of side ends of the locking portion 8, the paving portion 9 and the bottom sticking portion 10, so that the entire device is wrapped around the fan foundation.

[0027] For further information, see Figure 2 , 3 A sealing curtain 14 is provided on the side ends of the locking portion 8, the paving portion 9 and the bottom sticking portion 10, and one end of the sealing curtain 14 is detachably connected to the locking portion 8, the paving portion 9 and the bottom sticking portion 10 respectively.

[0028] Preferably, the sealing curtain 14 is made of a heat insulating layer 4 and a cotton pad, a button buckle 15 is provided on the sealing part, and a button buckle head 16 is provided on the locking part 8, the paving part 9 and the bottom sticking part 10 respectively, and the button buckle lock 15 and the button buckle head 16 adopt existing button buckles.

[0029] In the above arrangement, the sealing curtain 14 is covered on the side end joint after the locking portion 8, the paving portion 9 and the bottom sticking portion 10 are enclosed, and is attached to the locking portion 8, the paving portion 9 and the bottom sticking portion 10 through button buckles, thereby completely wrapping the fan foundation.

[0030] For further information, seeFigure 1 On the end face of the barrier layer 302 facing the water storage layer 2, baffle bars 17 are arranged at intervals, and water guiding flexible strips 18 are arranged on the baffle bars 17.

[0031] Preferably, the barrier layer 302, the baffle bars 17, and the water guiding flexible strips 18 are all made of rubber material.

[0032] Preferably, an air charging pipe 19 is arranged on the telescopic airbag 301, and the air charging pipe 19 is externally connected to an air charging pump.

[0033] In the above setting, the telescopic airbag 301 is inflated by the air charging pump, so that the telescopic airbag 301 expands and pushes up the barrier layer 302, so that there is a spacing between the barrier layer 302 and the water storage layer 2 to form an evaporation space 6.

[0034] In this embodiment, the locking part 8, the paving part 9, and the bottom sticking part 10 are respectively enclosed and wrapped on the fan concrete foundation, and tightened by the closing rope 13. The sealing curtain 14 is attached to this device by button buckles to seal the joints between the locking part 8, the paving part 9, and the bottom sticking part 10 and solidify. The external water pump is connected to the water injection pipe 7 to inject water into the grid frame 201 and diffuse into the water absorption sponge 202, so as to keep the outer surface of the fan concrete foundation moist; the water in the water absorption sponge 202 is heated by the heating net 5, so as to keep the temperature outside the fan concrete, and avoid the moisture inside the fan concrete foundation from condensing into ice. Under the heating of the heating net 5, the moisture evaporates into the evaporation space 6 and adheres to the barrier layer 302. As the moisture continuously gathers to form water droplets, the water droplets flow along the barrier layer 302, are blocked by the baffle bars 17 and flow down along the baffle bars 17 and the water guiding flexible strips 18. After the water droplets flow down, they enter the water absorption sponge 202 to keep the water content in the water absorption sponge 202, and further keep the humidity of the fan concrete surface. The heating of the heating net 5 causes the moisture in the water absorption sponge 202 and the fan concrete foundation to evaporate into the evaporation space 6, so that the moisture is discharged from the concrete foundation, which is beneficial to the solidification of the concrete foundation.

[0035] The above are only the preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. A concrete winter curing device, characterized in that: The invention comprises an isolation layer (1), a water storage layer (2) arranged on the isolation layer (1), a support layer (3) arranged on the water storage layer (2), and a heat insulation layer (4) arranged on the support layer (3) which are sequentially arranged from bottom to top; the water storage layer (2) comprises a grid frame (201) and a water-absorbing sponge (202) arranged in the grid frame (201); a water passage (203) is arranged in the inner wall of the grid frame (201), and a water outlet (204) which is connected to the water passage (203) is arranged on the grid frame (201); a heating net (5) is arranged in the water-absorbing sponge (202); the support layer (3) comprises a telescopic air bag (301) arranged at intervals on the water storage layer (2), and a barrier layer (302) arranged on the telescopic air bag (301); the telescopic air bag (301) is inflated and expanded under the action of an external force, so that the barrier layer (302) moves away from the water storage layer (2) to form an evaporation space (6).

2. A winter curing device for concrete according to claim 1, characterized in that: The concrete winter maintenance device comprises a locking portion (8), a paving portion (9) arranged at the lower end of the locking portion (8), and a bottom-attaching portion (10) arranged at the lower end of the paving portion (9); the locking portion (8) and the bottom-attaching portion (10) are enclosed to form a circular ring; the paving portion (9) is enclosed to form a truncated cone; the locking portion (8), the paving portion (9), and the bottom-attaching portion (10) all comprise, in order from bottom to top, an isolation layer (1), a water storage layer (2) arranged on the isolation layer (1), a support layer (3) arranged on the water storage layer (2), and a heat insulation layer (4) arranged on the support layer (3).

3. A winter curing device for concrete according to claim 2, characterized in that: The length of the locking portion (8) is smaller than the length of the bottom sticking portion (10), so that the outer diameter of the circular ring formed by the locking portion (8) is smaller than the outer diameter of the circular ring formed by the bottom sticking portion (10); and a closing piece (11) is provided on the locking portion (8), the paving portion (9), and the bottom sticking portion (10).

4. A winter curing device for concrete according to claim 3, characterized in that: Sealing curtains (14) are provided on the side ends of the locking portion (8), the paving portion (9) and the bottom sticking portion (10); and the suspended end of the sealing curtain (14) is detachably connected to the locking portion (8), the paving portion (9) and the bottom sticking portion (10).

5. A winter curing device for concrete according to claim 4, characterized in that: Blocking strips (17) are arranged at intervals on the end surface of the barrier layer (302) facing the water storage layer (2); and soft water-conducting strips (18) are arranged on the blocking strips (17).

Citation Information

Patent Citations

  • A moisture-retaining and heat-insulating device for winter curing of concrete.

    CN114656283B