Corrosion-resistant autoclaved ceramsite wallboard
By wrapping the fiberglass outer frame on the wall panel core layer and setting steel bars, and adding a waterproof layer and a trichlorocarcinol protective film, the existing wall panels are easily deformed and corroded in humid environments, achieving high wear resistance, impact resistance and corrosion resistance.
Patent Information
- Application Number
- CN202323575826.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-27
- Publication Date
- 2025-05-27
- Estimated Expiration
- 2033-12-27
AI Technical Summary
Existing wall panel materials such as gypsum board, fiberboard and wood are prone to expand, deform, and produce mold in humid environments, and are not resistant to corrosion and are difficult to meet the needs of waterproof, moisture-proof and corrosion-resistant.
The autoclaved block made of ceramic particles, light cement and waterproofing agent are used as the core layer, and the fiberglass frame is wrapped on the upper surface of the core layer, and the steel bars are installed inside, and the waterproof layer is added and trichlorocarcinol is sprayed to form a protective film.
It improves the wear resistance and impact resistance of wall panels, extends the service life, and prevents microorganisms and pests from eroding, ensuring the corrosion resistance of wall panels in humid environments.
Smart Images

Figure CN222909285U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of wall panels, in particular to an autoclaved ceramsite wall panel with corrosion resistance. Background Technique
[0002] The autoclaved ceramsite wall panel is a kind of lightweight wall panel improved on the basis of the original group forming die process, with lightweight and high-strength ceramsite, ceramsite sand, cement, sand, air-entraining agent and water and other configured lightweight aggregate concrete as the base material. The wall panel materials in the related technology are mainly gypsum board, fiber board, wood, etc. These materials not only have large weight, are flammable and perishable, but also are prone to problems such as expansion, deformation and mildew in a humid environment. Therefore, for occasions that require waterproof, moisture-proof and corrosion-resistant, such as the decoration of areas such as bathrooms and kitchens, a new type of wall panel with waterproof and corrosion-resistant performance is needed. In view of this, it is necessary to improve the current wall panel to solve the above problems;
[0003] The above information disclosed in this background technical part is only used to understand the background technology of the inventive concept, and therefore, it may include information that does not constitute the prior art. Content of the Utility Model
[0004] The purpose of the utility model is to provide an autoclaved ceramsite wall panel with corrosion resistance to solve the problems that the wall panel materials in the above background technology are mainly gypsum board, fiber board, wood, etc. These materials not only have large weight, are flammable and perishable, but also are prone to problems such as expansion, deformation and mildew in a humid environment. Therefore, for occasions that require waterproof, moisture-proof and corrosion-resistant, such as the decoration of areas such as bathrooms and kitchens, a new type of wall panel with waterproof and corrosion-resistant performance is needed.
[0005] In order to achieve the above purpose, the utility model adopts the following technical scheme:
[0006] An autoclaved ceramsite wall panel with corrosion resistance includes a core layer, a glass fiber outer frame and a glass fiber cover plate. The upper surface of the core layer is wrapped with the glass fiber outer frame, and the glass fiber cover plate is connected to the threaded holes inside the glass fiber outer frame through fastening bolts.
[0007] As a preferred technical scheme, a heat preservation layer is arranged on one side of the core layer.
[0008] As a preferred technical scheme, a sound insulation layer is arranged on one side of the heat preservation layer.
[0009] As a preferred technical scheme, a waterproof layer is arranged on one side of the sound insulation layer, and dicofol is sprayed on the upper surface of the waterproof layer.
[0010] As a preferred technical scheme, steel bars are arranged inside the glass fiber outer frame.
[0011] The beneficial effects of the present utility model are as follows:
[0012] Through this wall panel, the glass fiber outer frame on the upper surface of the core layer greatly improves the wear resistance of the wall panel, and the steel bars inside the glass fiber outer frame increase the impact resistance of the wall panel, thereby improving the service life of the wall. Dicofol on the surface of the waterproof layer can form a protective film on the surface to prevent microorganisms and pests from invading the inside of the glass fiber outer frame, avoiding the wall panel from being eroded by fungi, molds, ants or other pests. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 It is a schematic structural diagram of a corrosion-resistant autoclaved ceramsite wall panel proposed by the present utility model;
[0014] Figure 2 It is a schematic structural diagram of a corrosion-resistant autoclaved ceramsite wall panel proposed by the present utility model;
[0015] Figure 3 It is a corrosion-resistant autoclaved ceramsite wall panel proposed by the present utility model Figure 2 An enlarged view of A in it.
[0016] In the figure: 1 core layer, 2 insulation layer, 3 sound insulation layer, 4 waterproof layer, 5 glass fiber outer frame, 6 steel bars, 7 glass fiber cover plate, 8 fastening bolts, 9 threaded holes. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0017] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments.
[0018] In the description of the present utility model, it should be understood that the orientation or positional relationship indicated by the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to the present utility model.
[0019] In addition, the terms "first" and "second" are for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the quantity of the indicated technical features. Thus, features defined with "first" and "second" may explicitly or implicitly include one or more of such features. In the description of the present utility model, "a plurality of" means two or more unless otherwise specifically defined.
[0020] Referring to Figures 1-3 , a corrosion-resistant autoclaved ceramsite wall panel, comprising a core layer 1, a glass fiber outer frame 5 and a glass fiber cover plate 7. The core layer 1 is an autoclaved block formed by mixing ceramsite, lightweight cement and waterproof agent in proportion, and its density is 0.6 - 1.2 g / cm 3 .
[0021] Among them, the upper surface of the core layer 1 is wrapped with a glass fiber outer frame 5. The glass fiber cover plate 7 is connected to the threaded hole 9 inside the glass fiber outer frame 5 through a fastening bolt 8, and a steel bar 6 is arranged inside the glass fiber outer frame 5.
[0022] With this design, the core layer 1 is an autoclaved block formed by mixing ceramsite, lightweight cement and waterproof agent in proportion. While ensuring a certain strength, it can also maintain a relatively light weight. The glass fiber outer frame 5 on the upper surface of the core layer 1 greatly improves the wear resistance of the wall panel, and the steel bar 6 inside the glass fiber outer frame 5 increases the impact resistance of the wall panel, thereby improving the service life of the wall.
[0023] In other embodiments, a thermal insulation layer 2 is arranged on one side of the core layer 1, and a sound insulation layer 3 is arranged on one side of the thermal insulation layer 2.
[0024] With this design, the thermal insulation layer 2 on one side of the core layer 1 enables the wall panel to have good thermal insulation performance, and the sound insulation layer 3 on one side of the thermal insulation layer 2 enables the wall panel to have good sound insulation performance, increasing the practicality of the wall panel.
[0025] In other embodiments, a waterproof layer 4 is arranged on one side of the sound insulation layer 3, and dicofol is sprayed on the upper surface of the waterproof layer 4.
[0026] With this design, the dicofol on the surface of the waterproof layer 4 can form a protective film on the surface, preventing microorganisms and pests from invading the inside of the glass fiber outer frame 5 and avoiding the wall panel from being eroded by fungi, molds, ants or other pests.
[0027] In this embodiment, the core layer 1 is an autoclaved block formed by mixing ceramsite, lightweight cement and waterproof agent in proportion. While ensuring a certain strength, it can also maintain a relatively light weight. The fiberglass outer frame 5 on the upper surface of the core layer 1 greatly improves the wear resistance of the wall panel, and the steel bars 6 inside the fiberglass outer frame 5 increase the impact resistance of the wall panel, thereby extending the service life of the wall. Dicofol on the surface of the waterproof layer 4 can form a protective film on the surface to prevent microorganisms and pests from invading the inside of the fiberglass outer frame 5, avoiding the wall panel being eroded by fungi, molds, ants or other pests.
[0028] The above are only the preferred specific embodiments of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present invention, according to the technical solution of the present invention and its inventive concept, makes equivalent substitutions or changes, and should be covered within the protection scope of the present invention.
Claims
1. An autoclaved ceramsite wall panel with corrosion resistance, comprising a core layer (1), a fiberglass outer frame (5) and a fiberglass cover plate (7). It is characterized in that the upper surface of the core layer (1) is wrapped with a fiberglass outer frame (5), the fiberglass cover plate (7) is connected to the threaded holes (9) inside the fiberglass outer frame (5) through fastening bolts (8), and steel bars (6) are arranged inside the fiberglass outer frame (5).
2. An autoclaved ceramsite wall panel with corrosion resistance according to claim 1. It is characterized in that a heat insulation layer (2) is arranged on one side of the core layer (1).
3. An autoclaved ceramsite wall panel with corrosion resistance according to claim 2. It is characterized in that a sound insulation layer (3) is arranged on one side of the heat insulation layer (2).
4. An autoclaved ceramsite wall panel with corrosion resistance according to claim 3. It is characterized in that a waterproof layer (4) is arranged on one side of the sound insulation layer (3), and dicofol is sprayed on the upper surface of the waterproof layer (4).