Wet brake with adjustable braking force
By cooperating with the hydraulic cylinder and the piston, the friction block is moved relatively with hydraulic oil, which solves the problem of difficult adjustment of the braking force of the wet brake and spring wear, and achieves flexible adjustment of the braking force and improved system stability.
Patent Information
- Application Number
- CN202421928241.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-09
- Publication Date
- 2025-05-27
- Estimated Expiration
- 2034-08-09
AI Technical Summary
The existing wet brakes drive the gasket to move through the return spring, making it difficult to adjust the braking force and severe spring wear, which increases installation and maintenance costs.
The hydraulic cylinder and piston are used to cooperate, and the friction block is moved relatively through hydraulic oil delivery, braking force adjustment is achieved, and the system stability and automation are improved through support components and drive components.
It realizes flexible braking force adjustment, reduces spring wear, reduces maintenance costs, and improves system stability and automation.
Smart Images

Figure CN222910604U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of wet brakes, in particular to a wet brake with adjustable braking force. Background Technique
[0002] The brake is an important part of a wheeled vehicle, and its function is to stop a moving vehicle. However, there are still certain defects in the existing wet brakes with adjustable braking force when in use. For example;
[0003] For example, a wet brake with adjustable clearance, with the publication number CN206958126U, includes a cylinder block and a piston arranged inside its cavity. It is characterized in that: a return spring and a bolt are arranged inside the piston cavity, the cylinder head is connected to the cylinder block through bolts, the outer steel sheet is in gear engagement with the cylinder head, a gasket is installed on the cylinder head, the inner friction sheet is in gear engagement with the hub, 3 adjusting rods are connected to the cylinder block through threads, and nuts, spring washers and seals are arranged on the adjusting rods. One or more adjusting mechanisms composed of the adjusting rods, nuts, spring washers and seals adjust the clearance between the outer steel sheet and the inner friction sheet, improving the problems of locking or brake failure caused by too small or too large clearance of the friction plates of the current wet brake, and also improving the problem of asynchronous braking of the left and right wheels caused by inconsistent clearances of the friction plates of the wet brakes on the left and right sides of the vehicle.
[0004] However, the wet brake with adjustable clearance still has the following disadvantages during actual use:
[0005] The gasket is driven to move by the return spring to perform the braking operation. During actual use, since it is difficult to precisely control the strength and preloading degree of the spring, the use of the return spring cannot meet the braking force requirements in different situations, making the overall braking force non-adjustable. Moreover, the return spring will wear after long-term use, reducing the overall safety. In addition, since the spring is inconvenient to precisely control for braking, redundant structures need to be added for auxiliary operation, increasing the overall installation cost and thus greatly increasing the overall maintenance cost.
[0006] In view of the above problems, it is urgent to innovate on the basis of the original wet brake with adjustable braking force. Therefore, we have proposed a wet brake with adjustable braking force that can well solve the above problems. Content of the Utility Model
[0007] The purpose of the present utility model is to provide a wet brake with adjustable braking force, so as to solve the problems proposed in the above background technology. Currently in the market, a gasket is driven to move by a return spring to perform the braking operation. In the actual use process, due to the fact that the strength and preloading degree of the spring are difficult to accurately control, the use of the return spring cannot meet the braking force requirements in different situations, resulting in non-adjustable overall braking force. Moreover, after long-term use, the return spring will wear, reducing the overall safety. In addition, when braking through spring reset, since the spring is not convenient for precise control, redundant structures need to be added for auxiliary operations, increasing the overall installation cost, and further greatly increasing the overall maintenance cost.
[0008] To achieve the above purpose, the present utility model provides the following technical solution: A wet brake with adjustable braking force, including a provided support seat;
[0009] A brake disc is connected to the support seat, the support seat is connected to a processing box through a support component, a hydraulic cylinder is installed inside the processing box, a piston is connected inside the hydraulic cylinder, a moving rod is arranged at the side end of the piston, a moving plate is installed at the end of the moving rod, the hydraulic cylinder is connected to a temporary storage cavity through a first pipeline, the temporary storage cavity is opened inside the processing box, and the cooperation of the piston and the moving rod facilitates the delivery of the hydraulic oil inside the hydraulic cylinder;
[0010] The temporary storage cavity is connected to a connection port through a second pipeline, the connection port is opened on a brake caliper, the brake caliper is installed outside the brake disc, an oil cavity is opened inside the brake caliper, the oil cavities are symmetrically arranged, the connection port is communicated with the oil cavity, and friction blocks are arranged inside the oil cavity. The symmetrically arranged friction blocks move relatively or towards each other to make the brake disc rotate and stop.
[0011] Preferably, the support component includes a support plate installed at the side end of the support seat, the upper end of the support plate is connected to the processing box through a support rod, and a first buffer is arranged on the support rod.
[0012] Preferably, a driving component is arranged inside the processing box, and the driving component includes a first motor installed inside the processing box, and the output end of the first motor is connected to a threaded rod, and the threaded rod is connected through the inside of the moving plate.
[0013] Preferably, the threaded rod is installed on one side of the hydraulic cylinder, a guide rod is connected through the inside of the moving plate, the guide rod is arranged parallel to the threaded rod, and the guide rod is installed on the other side of the hydraulic cylinder.
[0014] Preferably, a block is installed inside the second pipeline, and a moving block is connected to the side end of the block through a second buffer.
[0015] Preferably, a fixing plate is provided inside the processing box, and an arc block is rotatably connected to the fixing plate.
[0016] Preferably, a torsion spring is sleeved on the rotating shaft of the arc block, and the arc block is installed on the side end of the moving block.
[0017] Preferably, a second motor is installed inside the processing box, an output end of the second motor is connected to an eccentric wheel, and the eccentric wheel is installed at the side end of the arc block.
[0018] Compared with the prior art, the utility model has the following beneficial effects: the wet brake with adjustable braking force is convenient for adjusting the flow rate of hydraulic oil delivery as required, so that the overall braking force can be easily adjusted, reducing the problem that the return spring cannot meet the braking force requirements in different situations, and the friction block is moved relative to each other, reducing the problem of wear of the return spring that reduces the overall safety. The specific contents are as follows:
[0019] (1) The piston is driven to move inside the hydraulic cylinder by the moving rod, so that the hydraulic oil is transmitted to the oil chamber of the brake caliper, so that the hydraulic oil moves the friction block relatively, so that the friction block clamps the brake disc, and the flow rate of the hydraulic oil delivery is adjusted as required, so that the overall braking force can be easily adjusted;
[0020] (2) The first buffer member of the support assembly facilitates buffering operation, which not only buffers the vibration generated when the brake disc rotates, but also improves the stability of the overall braking operation and reduces the overall maintenance cost;
[0021] (3) The first motor of the driving assembly drives the threaded rod to rotate, so that the movable plate at the upper end of the threaded rod moves through the cooperation of the guide rod, which facilitates the use of the movable plate to drive the movable rod to move, so that the piston moves stably inside the hydraulic cylinder, thereby improving the overall service life;
[0022] (4) The second motor drives the eccentric wheel to rotate, so that the arc block moves the moving block, which facilitates the moving block to drive the stopper to move through the second buffer member, so that the hydraulic oil inside the second pipeline is transported, which facilitates the braking operation;
[0023] (5) The eccentric wheel rotates away from the surface of the arc block, so that the arc block rebounds through the cooperation of the torsion spring, which makes it easier for the block to block the second pipeline, reducing the flow of hydraulic oil and energy loss leading to energy waste. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0025] Figure 2This is a schematic diagram of the brake disc structure of the utility model;
[0026] Figure 3 This is a schematic diagram of the cutaway structure of the brake caliper of the utility model;
[0027] Figure 4 This is a schematic diagram of the internal structure of the processing box of the utility model;
[0028] Figure 5 This is a schematic diagram of the structure of the arc block after rotation of the utility model;
[0029] Figure 6 This is a schematic diagram of the eccentric wheel structure of the utility model;
[0030] Figure 7 For this utility model Figure 2 Enlarged structural diagram at A in the middle.
[0031] In the figure: 1. support seat; 2. brake disc; 3. support plate; 4. support rod; 5. first buffer; 6. processing box; 7. hydraulic cylinder; 8. piston; 9. moving rod; 10. moving plate; 11. first pipeline; 12. temporary storage chamber; 13. second pipeline; 14. connecting port; 15. oil chamber; 16. brake caliper; 17. friction block; 18. first motor; 19. threaded rod; 20. guide rod; 21. block; 22. second buffer; 23. moving block; 24. fixed plate; 25. torsion spring; 26. arc block; 27. second motor; 28. eccentric wheel. DETAILED DESCRIPTION
[0032] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0033] Embodiment 1:
[0034] In this embodiment, in order to reduce the overall safety hazard, the brake disc 2 is rotated and stopped by moving the symmetrically arranged friction blocks 17 relative to or toward each other, which is intended to reduce the problem of wear of the return spring causing a decrease in overall safety. Figures 1 - 5The described technical solution includes a provided support base 1. A brake disc 2 is connected to the support base 1. The support base 1 is connected to a processing box 6 through a support assembly. Inside the processing box 6, a hydraulic cylinder 7 is installed. Inside the hydraulic cylinder 7, a piston 8 is connected. A moving rod 9 is provided at the side end of the piston 8. A moving plate 10 is installed at the end of the moving rod 9. The hydraulic cylinder 7 is connected to a temporary storage cavity 12 through a first pipeline 11. The temporary storage cavity 12 is opened inside the processing box 6. Through the cooperation of the piston 8 and the moving rod 9, it is convenient to transport the hydraulic oil inside the hydraulic cylinder 7. The temporary storage cavity 12 is connected to a connection port 14 through a second pipeline 13. The connection port 14 is opened on a brake caliper 16. The brake caliper 16 is installed outside the brake disc 2. An oil cavity 15 is opened inside the brake caliper 16. The oil cavities 15 are symmetrically arranged. The connection port 14 is communicated with the oil cavity 15. Inside the oil cavity 15, friction blocks 17 are provided. The symmetrically arranged friction blocks 17 move relatively or towards each other to make the brake disc 2 rotate and stop. The support assembly includes a support plate 3 installed at the side end of the support base 1. The upper end of the support plate 3 is connected to the processing box 6 through a support rod 4. A first buffer member 5 is provided on the support rod 4. Using the support base 1 to install the brake disc 2 at the required position. At this time, the support rod 4 at the upper end of the support plate 3 is convenient to support the upper processing box 6. The first buffer member 5 provided on the support rod 4 is convenient for buffer operation. It not only buffers the vibration generated when the brake disc 2 rotates, but also greatly improves the overall stability, making the brake disc 2 convenient for operation and use. At this time, use the moving plate 10 to drive the moving rod 9 to move, so that the piston 8 moves inside the hydraulic cylinder 7, facilitating the hydraulic oil to be transported to the inside of the temporary storage cavity 12 through the first pipeline 11 and transmitted to the oil cavity 15 of the brake caliper 16 through the connection port 14 of the second pipeline 13, making the hydraulic oil move the friction blocks 17 relatively, facilitating the friction blocks 17 to clamp the brake disc 2, and making the overall braking operation. The whole is convenient to adjust the flow rate of the transported hydraulic oil according to the requirements, making the overall braking force convenient to adjust, improving the overall practicability, reducing the problem that the use of a return spring cannot meet the braking force requirements in different situations, and through the relative movement of the friction blocks 17, reducing the problem that the use of a return spring causes wear and reduces the overall safety. And the connection port 14 is provided at the top of the oil cavity 15 provided, so it is convenient for the connection port 14 to symmetrically transport the hydraulic oil, facilitating the stable relative or opposite movement of the friction blocks 17, improving the stability of the overall braking operation, and reducing the problem that the friction blocks 17 cannot move stably due to the gradual introduction of hydraulic oil. The overall operation is simple and fast, without the need to set up redundant structures for assistance, reducing the overall use cost.
[0035] Embodiment 2:
[0036] In this embodiment, in order to improve the overall automation degree, it is operated through a provided drive assembly, aiming to reduce the problem that it is inconvenient to perform precise control when using a return spring. Specifically, asFigure 4 and Figure 5 As shown in Figure 5 , a driving assembly is provided inside the processing cartridge 6. The driving assembly includes a first motor 18 installed inside the processing cartridge 6. The output end of the first motor 18 is connected to a threaded rod 19. The threaded rod 19 is connected through the inside of the moving plate 10. The threaded rod 19 is installed on one side of the hydraulic cylinder 7. A guide rod 20 is connected through the inside of the moving plate 10. The guide rod 20 is arranged parallel to the threaded rod 19. The guide rod 20 is installed on the other side of the hydraulic cylinder 7. When the first motor 18 is turned on, the first motor 18 drives the threaded rod 19 to rotate at this time, so that the moving plate 10 at the upper end of the threaded rod 19 moves through the cooperation of the guide rod 20. This not only facilitates the stable movement of the moving plate 10, but also facilitates the use of the moving plate 10 to drive the moving rod 9 to move, so that the piston 8 moves inside the hydraulic cylinder 7. Therefore, the hydraulic oil inside the hydraulic cylinder 7 is transported, improving the overall service life. And the overall driving is operated by the first motor 18, greatly improving the overall automation degree, facilitating the overall remote operation and control, and improving the overall braking efficiency. When braking is not required, the first motor 18 is reversed at this time, so that the moving plate 10 drives the piston 8 to move in the reverse direction, making the hydraulic oil flow back, improving the practicability of the hydraulic oil. The hydraulic oil is convenient for circulating operation and convenient for maintenance operation.
[0037] Embodiment Three:
[0038] In this embodiment, in order to reduce resource waste during operation, the second pipeline 13 is blocked by the provided stopper 21. The purpose is to reduce the problems of energy waste caused by the flow of hydraulic oil and energy loss. Specifically, as shown in Figures 5 - 7As shown, a stopper 21 is installed inside the second pipeline 13. A moving block 23 is connected to the side end of the stopper 21 through a second buffer 22. A fixing plate 24 is arranged inside the processing box 6. An arc-shaped block 26 is rotatably connected to the fixing plate 24. A torsion spring 25 is sleeved on the rotating shaft of the arc-shaped block 26. The arc-shaped block 26 is installed at the side end of the moving block 23. A second motor 27 is installed inside the processing box 6. The output end of the second motor 27 is connected to an eccentric wheel 28. The eccentric wheel 28 is installed at the side end of the arc-shaped block 26. When the second motor 27 is turned on, the second motor 27 drives the eccentric wheel 28 to rotate at this time. When the eccentric wheel 28 comes into contact with the arc-shaped block 26 on the fixing plate 24, the arc-shaped block 26 rotates through the cooperation of the eccentric wheel 28. At this time, the torsion spring 25 on the arc-shaped block 26 rotates, which is convenient for the arc-shaped block 26 to move the moving block 23, so that the moving block 23 drives the stopper 21 to move through the second buffer 22, which is convenient for the hydraulic oil inside the second pipeline 13 to be transported, improving the overall practicability. When it is necessary to close the second pipeline 13, the eccentric wheel 28 rotates away from the surface of the arc-shaped block 26. At this time, the arc-shaped block 26 rebounds through the cooperation of the torsion spring 25, so that the moving block 23 drives the stopper 21 to move through the second buffer 22, which is convenient for the stopper 21 to block the second pipeline 13, facilitating the adjustment of the flow rate, pressure and flow direction of the hydraulic oil, enhancing the overall safety, reducing the risk of accidents, and reducing the problem of energy waste caused by the flow and energy loss of the hydraulic oil. The content not described in detail in this specification belongs to the prior art well-known to those skilled in the art.
[0039] Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.
Claims
1. A wet brake with adjustable braking force, comprising a support seat (1); It is characterized in that Also includes: The support seat (1) is connected to a brake disc (2), and the support seat (1) is connected to a processing box (6) through a support assembly. A hydraulic cylinder (7) is installed inside the processing box (6), and a piston (8) is connected inside the hydraulic cylinder (7). A moving rod (9) is provided at the side end of the piston (8), and a moving plate (10) is installed at the end of the moving rod (9). The hydraulic cylinder (7) is connected to a temporary storage chamber (12) through a first pipeline (11). The temporary storage chamber (12) is opened inside the processing box (6), and the hydraulic oil inside the hydraulic cylinder (7) is conveniently transported through the cooperation of the piston (8) and the moving rod (9); The temporary storage chamber (12) is connected to a connection port (14) via a second pipe (13); the connection port (14) is provided on a brake caliper (16); the brake caliper (16) is mounted on the outside of a brake disc (2); an oil chamber (15) is provided inside the brake caliper (16); the oil chambers (15) are symmetrically arranged; the connection port (14) is communicated with the oil chambers (15); a friction block (17) is provided inside the oil chamber (15); the symmetrically arranged friction blocks (17) move relative to or towards each other to cause the brake disc (2) to rotate and stop.
2. A wet brake with adjustable braking force according to claim 1, characterized in that: The support assembly comprises a support plate (3) mounted on the side end of the support seat (1); the upper end of the support plate (3) is connected to a processing box (6) via a support rod (4); and a first buffer member (5) is provided on the support rod (4).
3. A wet brake with adjustable braking force according to claim 2, characterized in that: A driving assembly is arranged inside the processing box (6), and the driving assembly comprises a first motor (18) installed inside the processing box (6), and an output end of the first motor (18) is connected to a threaded rod (19), and the threaded rod (19) penetrates and is connected inside the moving plate (10).
4. A wet brake with adjustable braking force according to claim 3, characterized in that: The threaded rod (19) is installed on one side of the hydraulic cylinder (7), and a guide rod (20) is connected to the inside of the movable plate (10). The guide rod (20) is arranged in parallel with the threaded rod (19), and the guide rod (20) is installed on the other side of the hydraulic cylinder (7).
5. The wet brake with adjustable braking force according to claim 1, characterized in that: A stopper (21) is installed inside the second pipe (13), and a side end of the stopper (21) is connected to a moving block (23) via a second buffer (22).
6. The wet brake with adjustable braking force according to claim 1, characterized in that: A fixing plate (24) is arranged inside the processing box (6), and an arc-shaped block (26) is rotatably connected to the fixing plate (24).
7. A wet brake with adjustable braking force according to claim 6, characterized in that: A torsion spring (25) is sleeved on the rotating shaft of the arc block (26), and the arc block (26) is installed on the side end of the moving block (23).
8. The wet brake with adjustable braking force according to claim 1, characterized in that: A second motor (27) is installed inside the processing box (6); an output end of the second motor (27) is connected to an eccentric wheel (28); and the eccentric wheel (28) is installed at the side end of the arc block (26).
Citation Information
Patent Citations
Adjustable wet brake in clearance
CN206958126U