Novel cantilever anti-collision detection protection device
By introducing L-shaped long plates, monitoring components, draw ropes and connecting lines into the cantilever anti-collision detection device, and using ultrasonic sensors to monitor the position of the cargo stack and issue protection signals, the existing devices are easily failed during collision and repeated maintenance and recovery during maintenance are solved, and effective anti-collision and maintenance convenience between the cantilever and the cargo stack are achieved.
Patent Information
- Application Number
- CN202421895461.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-07
- Publication Date
- 2025-05-27
- Estimated Expiration
- 2034-08-07
AI Technical Summary
The existing cantilever anti-collision detection device is prone to deformation and failure during collision, and the maintenance and recovery is repeated. When the draw rope breaks, the protection fails, and the contact collision between the cantilever and the cargo stack cannot be stopped immediately, resulting in stress failure and reduced service life.
A new type of cantilever anti-collision detection and protection device is designed. Through the setting of L-shaped long plates, monitoring components, draw ropes, and connecting lines, ultrasonic sensors are used to monitor the position of the cargo stack, and timely send out protection signals to stop the rotational action, avoiding the cantilever contact and collision with the cargo stack, and rotating the monitoring components by 270 degrees through the draw ropes, for easy maintenance.
It effectively avoids contact collision between the cantilever and the cargo stack, prevents deformation and stress damage of brackets, reduces the repetition of maintenance and recovery, and eliminates the protection failure problems caused by breaking the draw rope, and extends the service life of key parts.
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Figure CN222911214U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the technical field of cantilever anti-collision detection, and specifically to a new type of cantilever anti-collision detection and protection device. Background Art
[0002] A cantilever refers to a beam with one end being a fixed support that does not produce axial, vertical displacement, and rotation, and the other end being a free end (capable of generating forces parallel and perpendicular to the axis). It is a relatively typical simplified model in the force analysis of engineering mechanics. In actual engineering analysis, most actual engineering stress components can be simplified into cantilever beams. The characteristics of a cantilever structure include: a lifting device, a pivot, and a connecting member. When using a cantilever, a situation where the cantilever collides with a goods stack may occur. The magnetic problem is solved through a rope bracket. However, when the existing rope bracket collides with a goods stack, it is prone to deformation and failure, and the repair and restoration are repetitive. Secondly, when the rope breaks, the protection fails, and the contact collision between the cantilever and the goods stack cannot be stopped immediately, which will generate stress damage to the reaction forces on the slewing ring gear and the reducer, reducing the service life of key parts. Summary of the Invention
[0003] The purpose of this application is to provide a new type of cantilever anti-collision detection and protection device for the deficiencies of the prior art. Through the settings of an L-shaped long plate, a monitoring component, a rope, and a connecting wire, the ultrasonic sensor sends a protection signal to the control system for the action, immediately stopping the current slewing action, avoiding the contact collision between the cantilever and the goods stack. During maintenance, the moving rope is pulled to make the monitoring component rotate 270 degrees onto the cantilever, and the operator stands in the upper channel of the cantilever for maintenance purposes.
[0004] The technical solution of this application is as follows: A new type of cantilever anti-collision detection and protection device includes a cantilever and a monitoring mechanism arranged outside the cantilever for monitoring the position of the goods stack. An L-shaped long plate for connecting the monitoring mechanism is fixedly arranged above the cantilever. There are multiple groups of L-shaped long plates, and each group of L-shaped long plates is set to two. A rotating rod for connecting the monitoring mechanism is fixedly connected between each group of L-shaped long plates.
[0005] Preferably, the cantilever includes a railing fixedly connected to the cantilever, and a control box is also provided on the cantilever.
[0006] Preferably, the monitoring mechanism includes a monitoring component arranged outside the rotating rod. A rope is arranged on the monitoring component, a connecting wire is arranged on one side of the monitoring component, fixed rings are arranged outside the monitoring component and the connecting wire, and the other ends of multiple groups of connecting wires are commonly connected to a connecting main wire.
[0007] Preferably, the monitoring component includes a rotating ring rotatably connected to the outside of the rotating rod. A connecting rod is fixedly connected to the lower end of the rotating ring. A connecting plate is fixedly connected to the lower end of the connecting rod. A vertical plate is fixedly connected to the upper end of the connecting plate. An ultrasonic sensor is fixedly connected to the upper end of the vertical plate. A rain shield is fixedly connected to one side of the connecting rod.
[0008] Preferably, the ultrasonic sensor is connected to one end of the connecting wire.
[0009] Preferably, the rain shield is arranged directly above the ultrasonic sensor.
[0010] Preferably, the pull rope is fixedly connected above the rain shield, and the other end of the pull rope is fixedly arranged on the railing.
[0011] Preferably, the fixing ring fixes the connecting wire to the outside of the connecting rod.
[0012] Advantages of this application: Through the settings of the L-shaped long plate, the monitoring component, the pull rope, and the connecting wire, before the cantilever is about to contact the goods stack, the ultrasonic sensor senses the approach of the goods stack, and sends a protection signal to the control system through the connecting wire and the main connecting wire, so that the current slewing action stops immediately, avoiding contact collision between the cantilever and the goods stack. During maintenance, pull the pull rope to make the monitoring component rotate 270 degrees around the rotating rod to the cantilever. The operator stands in the upper channel of the cantilever for maintenance, and after the maintenance is completed, it is reset uniformly, eliminating the problem of repeatability in the restoration of maintenance. Description of the Drawings
[0013] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the drawings required for the description of the embodiments or the prior art. Obviously, for those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.
[0014] Figure 1 It is a schematic diagram of the overall structure of the present application.
[0015] Figure 2 It is a schematic diagram of the cantilever structure of the present application.
[0016] Figure 3 It is a schematic diagram of the L-shaped long plate structure of the present application.
[0017] Figure 4 It is a schematic diagram of the monitoring mechanism structure of the present application.
[0018] Figure 5 It is a schematic diagram of the monitoring component structure of the present application.
[0019] Among them, 1 - cantilever, 11 - railing, 2 - L-shaped long plate, 21 - rotating rod, 3 - monitoring mechanism, 31 - monitoring component, 311 - rotating ring, 312 - connecting rod, 313 - connecting plate, 314 - vertical plate, 315 - ultrasonic sensor, 316 - rain shield, 32 - pull rope, 33 - connecting wire, 34 - fixing ring, 4 - connecting main line. Detailed implementation manners
[0020] In order to enable those skilled in the art of this technology to better understand the technical solutions in this application, the following will clearly and completely describe the technical solutions in the embodiments of this application in conjunction with the accompanying drawings in the embodiments of this application. Obviously, the described embodiments are only a part of the embodiments of this application, rather than all the embodiments. Based on the embodiments in this application, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of this application.
[0021] The present invention proposes a new type of anti-collision detection and protection device for a cantilever, as Figure 1 shown in the figure, including a cantilever 1 and a monitoring mechanism 3 arranged outside the cantilever 1 for monitoring the position of the goods stack. An L-shaped long plate 2 for connecting the monitoring mechanism 3 is fixedly arranged above the cantilever 1. There are multiple groups of L-shaped long plates 2, and each group of L-shaped long plates 2 is set to two. A rotating rod 21 for connecting the monitoring mechanism 3 is fixedly connected between each group of L-shaped long plates 2.
[0022] The cantilever 1 includes a railing 11 fixedly connected to the cantilever 1, and a control box is also arranged on the cantilever.
[0023] In this embodiment, when the cantilever 1 is used, the cantilever 1 drives the monitoring component 31 to move through the rotating rod 21. When the cantilever 1 moves towards the goods stack to the set safe detection distance of the monitoring component 31, the monitoring component 31 will send a protection signal to the control system, causing the current slewing action to stop immediately, avoiding contact and collision between the cantilever 1 and the goods stack. At this time, the cantilever can rotate in the opposite direction to withdraw from the collision area, eliminating the situation of collision and damage between the support and the goods stack.
[0024] As Figure 4 and Figure 5 shown, the monitoring mechanism 3 includes a monitoring component 31 arranged outside the rotating rod 21. A pull rope 32 for pulling the monitoring component 31 is connected to the monitoring component 31. A connecting wire 33 is arranged on one side of the monitoring component 31. A plurality of fixing rings 34 are arranged outside the monitoring component 31 and the connecting wire 33. The other ends of multiple groups of connecting wires 33 are commonly connected to a connecting main line 4, and one end of the connecting main line 4 is connected to a control box.
[0025] The monitoring component 31 includes a rotating ring 311 rotatably connected to the outside of the rotating rod 21. A connecting rod 312 is fixedly connected to the lower end of the rotating ring 311. A connecting plate 313 is fixedly connected to the lower end of the connecting rod 312. A vertical plate 314 is fixedly connected to the upper end of the connecting plate 313. An ultrasonic sensor 315 is fixedly connected to the upper end of the vertical plate 314. A rain shield 316 is fixedly connected to one side of the connecting rod 312.
[0026] The ultrasonic sensor 315 is connected to one end of the connecting wire 33. After setting the detection distance of the ultrasonic sensor 315, the ultrasonic sensor 315 uses the "echo analysis" principle for accurate distance detection.
[0027] The rain shield 316 is arranged directly above the ultrasonic sensor 315 to prevent the ultrasonic sensor 315 from being damaged by water ingress in rainy days.
[0028] The pull rope 32 is fixedly connected above the rain shield 316 and is used to pull the entire monitoring component 31 to rotate around the rotating rod 21 as the axis. The other end of the pull rope 32 is fixedly arranged on the railing 11.
[0029] The fixing ring 34 fixes the connecting wire 33 to the outside of the connecting rod 312.
[0030] In this embodiment, when the ultrasonic sensor 315 monitors that the distance to the goods stack is relatively close, the signal is transmitted to the control element in the control box through the connecting wire 33 and the connecting main line 4, so that the rotary motion of the cantilever 1 stops immediately. When maintenance is required, directly pull the pull rope 32, so that the monitoring component 31 rotates 270 degrees around the rotating rod 21 to the cantilever 1. The operator stands in the upper channel of the cantilever 1 for maintenance. After the maintenance is completed, it is reset uniformly, eliminating the problem of repeatability in the restoration of maintenance. This device eliminates the problem that the pull rope 32 and the wire threading bracket are often worn and broken for a long time. When the pull rope 32 breaks, the protection fails, and the cantilever 1 and the goods stack cannot stop immediately when they come into contact and collide, which will generate stress damage to the reaction force on the rotary large gear ring and the reducer, reducing the service life of key parts.
Claims
1. A novel cantilever anti-collision detection and protection device, comprising a cantilever (1) and a monitoring mechanism (3) arranged outside the cantilever (1) for monitoring the position of a cargo stack, characterized in that: An L-shaped long plate (2) for connecting to a monitoring mechanism (3) is fixedly arranged above the cantilever (1); a plurality of groups of L-shaped long plates (2) are arranged, and each group of L-shaped long plates (2) is arranged with two; a rotating rod (21) for connecting to the monitoring mechanism (3) is fixedly connected between each group of L-shaped long plates (2).
2. According to claim 1, the novel cantilever anti-collision detection and protection device is characterized in that: The cantilever (1) comprises a railing (11) fixedly connected to the cantilever (1), and a control box is also arranged on the cantilever.
3. According to claim 1, the novel cantilever anti-collision detection and protection device is characterized in that: The monitoring mechanism (3) comprises a monitoring component (31) arranged outside the rotating rod (21), a pull rope (32) being arranged on the monitoring component (31), a connecting line (33) being arranged on one side of the monitoring component (31), a fixing ring (34) being arranged outside the monitoring component (31) and the connecting line (33), and the other ends of the plurality of groups of connecting lines (33) being commonly connected to a connecting main line (4).
4. According to claim 3, the novel cantilever anti-collision detection and protection device is characterized in that: The monitoring assembly (31) comprises a rotating ring (311) rotatably connected to the outside of the rotating rod (21); a connecting rod (312) is fixedly connected to the lower end of the rotating ring (311); a connecting plate (313) is fixedly connected to the lower end of the connecting rod (312); a vertical plate (314) is fixedly connected to the upper end of the connecting plate (313); an ultrasonic sensor (315) is fixedly connected to the upper end of the vertical plate (314); and a rain shield (316) is fixedly connected to one side of the connecting rod (312).
5. According to claim 4, the novel cantilever anti-collision detection and protection device is characterized in that: The ultrasonic sensor (315) is connected to one end of the connecting line (33).
6. The novel cantilever anti-collision detection and protection device according to claim 5 is characterized in that: The rain shield (316) is arranged directly above the ultrasonic sensor (315).
7. A novel cantilever anti-collision detection and protection device according to claim 6, characterized in that: The pull rope (32) is fixedly connected above the rain shield (316), and the other end of the pull rope (32) is fixedly arranged on the railing (11).
8. The novel cantilever anti-collision detection and protection device according to claim 7 is characterized in that: The fixing ring (34) fixes the connecting wire (33) to the outside of the connecting rod (312).