Rotary loosening device structure

By designing a rotary loosening machine structure, the combination of rod sleeve and steel rod and the long rod sleeve tool is combined, the non-stop rotation cleaning of loosening rod is achieved, the problem of adhesive material hanging is solved, and the production efficiency and sintering effect are improved.

CN222912342UActive Publication Date: 2025-05-27WUHAN IRON & STEEL GRP ECHENG IRON & STEEL CO LTD
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Patent Information

Application Number
CN202421979600.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-15
Publication Date
2025-05-27
Estimated Expiration
2034-08-15

AI Technical Summary

Technical Problem

During the use of loosening machines, problems such as sticking materials and hanging debris are often encountered, resulting in hooking of sintered material surfaces and need to be cleaned regularly, but conventional cleaning methods require shutdown, affecting production efficiency.

Method used

A rotary loosening machine structure is designed, by providing a rod sleeve and a reinforced bar rod on the base of the loosening machine, and equipped with a long rod sleeve tool, allowing the loosening machine to rotate and clean without stopping.

Benefits of technology

It realizes cleaning of loose rods without shutting down, improves production efficiency, avoids material drops on the material surface, and protects the sintering effect.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a rotary material loosening device structure which is provided with a material loosening device base, the material loosening device base is provided with an upper-layer material loosening rod, a middle-layer material loosening rod and a lower-layer material loosening rod, each layer is provided with a plurality of material loosening rods, and the material loosening rods on the same layer are horizontally arranged in rows. A section of reinforcing bar is welded and connected to the end of the same side of each material loosening bar, the diameter of each section of reinforcing bar is larger than that of each material loosening bar, and a plurality of rotating angle heads are further arranged on each section of reinforcing bar; a material bar sleeve corresponding to each material loosening bar is further arranged on the material loosening device base, and a reinforcing bar on each material loosening bar is arranged on the outer side of the corresponding material bar sleeve and is attached to the end face of the material bar sleeve; according to the utility model, the material loosening rod body can be rotated from a platform through the long rod sleeve under the condition that the machine is not stopped. And the advancing material layer naturally takes away accumulated materials or sundries on the material loosening rods, so that the aim of cleaning is fulfilled.
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Description

Technical Field

[0001] The utility model relates to the technical field of sintering machine related equipment, in particular to a structure of a rotary material loosener. Background Art

[0002] The material loosener is a key device used to improve the air permeability of the material layer during the sintering process. Its existence can significantly improve the operation efficiency of the sintering machine, promote the increase of the output of sintered ore, and help reduce energy consumption. However, due to the sundries that may be carried in the raw materials and the relatively high moisture content of the materials themselves, problems such as sticking materials and hanging sundries often occur during the use of the material loosener. These problems often lead to the appearance of hook-shaped phenomena on the sintered material surface during the feeding process. Therefore, regular cleaning of the material loosener has become a necessary task in the production process. In the conventional cleaning operation, it is usually necessary to stop the cylindrical feeding, expose the main body of the material loosening rod, and then the workers use a U-shaped steel bar to manually clean it. However, this cleaning method not only causes a short-term shutdown of the production line, but also may cause the material on the surface to fall off during the cleaning process, both of which will have an adverse impact on the sintering effect of the surrounding materials.

[0003] Therefore, solving the problems of material sticking of the material loosener and the series of production problems caused by shutdown cleaning is a necessary way for the future development of sintering process equipment. Content of the Utility Model

[0004] The purpose of the utility model is to provide a structure of a rotary material loosener for the above situation. This structure of the material loosener can be movable, and the cleaning of the material rods can be realized under the non-shutdown state.

[0005] The specific scheme of the utility model is: a structure of a rotary material loosener, which has a material loosener base. There are three layers of material loosening rods, namely the upper layer, the middle layer and the lower layer, arranged on the material loosener base. Each layer is provided with several material loosening rods, and the material loosening rods of the same layer are arranged horizontally in rows. Among them, the upper layer material loosening rods are staggered with the middle layer material loosening rods, and the middle layer material loosening rods are staggered with the lower layer material loosening rods; a section of steel bar is welded and connected to the same side end of each material loosening rod. The diameter of each section of steel bar is larger than the diameter of the material loosening rod. Several rotary angle heads are also arranged on each section of steel bar; a material rod sleeve is also arranged on the material loosener base corresponding to each material loosening rod. The material loosening rod is inserted into the corresponding material rod sleeve and can rotate therein. The steel bar on each material loosening rod is placed outside the corresponding material rod sleeve and is arranged close to the end face of the material rod sleeve; a long rod sleeve is also arranged outside corresponding to the rotary angle head.

[0006] Further, in the utility model, the length of the material rod sleeve in the upper layer is 44 mm, the length of the material rod sleeve in the middle layer is 144 mm, and the length of the material rod sleeve in the lower layer is 244 mm.

[0007] Further, in the utility model, the lengths of the reinforcing bars are consistent, all being 100 mm in length and 50 mm in diameter.

[0008] Further, in the utility model, the rotating angle heads are made of reinforcing bar heads, and the rotating angle heads on each reinforcing bar are arranged in a cross shape or a cross-in-square shape.

[0009] Further, in the utility model, the length of the upper layer of material loosening rods is 1.5 m, with a total of 13 rods; the length of the middle layer of material loosening rods is 1.6 m, with a total of 10 rods; the length of the lower layer of material loosening rods is 1.7 m, with a total of 9 rods; the upper, middle, and lower layers of material loosening rods are staggeredly arranged in a top view direction.

[0010] Further, in the utility model, the upper layer of material loosening rods are evenly spaced from each other, with a mutual spacing of 250 mm; the middle layer of material loosening rods are evenly spaced from each other, with a mutual spacing of 300 mm; the lower layer of material loosening rods are evenly spaced from each other, with a mutual spacing of 320 mm.

[0011] Further, in the utility model, the base of the material loosener is formed by assembling and welding two left and right columns and three upper, middle, and lower cross bars, and the rod sleeve is welded and fixed on the corresponding cross bar; both ends of the three cross bars are welded and connected to the two columns respectively.

[0012] Further, in the utility model, the length of the long rod sleeve is 1400 mm.

[0013] The utility model has the following beneficial effects:

[0014] 1) The structure of the utility model is simple, easy to install and maintain, and has low cost;

[0015] 2) The base of the material loosener of the utility model is transformed, and a rod sleeve structure is designed on it to enhance the flexibility of the movement of the material loosening rod body;

[0016] 3) The application of the utility model can rotate the material loosening rod body through the long rod sleeve from the platform without stopping the machine. Let the advancing material layer naturally carry away the accumulated material or debris on the material loosening rod, so as to achieve the purpose of cleaning. Description of the Drawings

[0017] Figure 1 is the overall structural schematic diagram of the utility model;

[0018] Figure 2 is the structural schematic diagram of the utility model in the front view direction;

[0019] Figure 3 is the structural schematic diagram of the utility model in the top view direction;

[0020] Figure 4It is a schematic diagram of the structure of the utility model in a side view direction.

[0021] In the figure: 1—long rod sleeve, 2—upper layer loosening rod, 3—rotating angle head, 4—reinforcing bar, 5—material rod sleeve, 6—loosening device base, 7—middle layer loosening rod, 8—lower layer loosening rod, 9—cross bar, 10—column. DETAILED DESCRIPTION

[0022] The following will be combined with the accompanying drawings of the utility model to clearly and completely describe the technical solution of the utility model. It is obvious that the described embodiments are only part of the embodiments of the utility model, rather than all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work belong to the protection scope of the utility model. In the description of the utility model, it should be noted that the terms "upper", "lower", "inside", "outside" and the like indicate the orientation or position relationship based on the orientation or position relationship shown in the accompanying drawings, or the orientation or position relationship in which the utility model product is usually placed when used, which is only for the convenience of describing the utility model or simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed or operated in a specific orientation, and therefore cannot be understood as a limitation on the utility model.

[0023] In the description of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "set", "install", and "connect" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0024] See also Figures 1 to 4 The utility model is a rotary loosening device structure, which has a loosening device base 6, and the loosening device base is provided with three layers of loosening rods, namely, an upper layer, a middle layer and a lower layer. Each layer is provided with a plurality of loosening rods and the loosening rods on the same layer are arranged in rows horizontally, wherein the upper loosening rod 2 and the middle loosening rod 7, the middle loosening rod and the lower loosening rod 8 are arranged staggered with each other; a section of steel bar 4 is welded and connected to the end head on the same side of each loosening rod, and the diameter of each section of steel bar is larger than the diameter of the loosening rod, and a plurality of rotating angle heads 3 are also provided on each section of steel bar; a material rod sleeve 5 is also provided on the loosening device base corresponding to each loosening rod, and the loosening rod is installed in the corresponding material rod sleeve and can rotate therein, and the steel bars on each loosening rod are placed on the outside of the corresponding material rod sleeve and are placed close to the end face of the material rod sleeve; a long rod sleeve 1 is also provided outside corresponding to the rotating angle head.

[0025] Further, in this embodiment, the length of the material rod sleeve in the upper layer is 44 mm, the length of the material rod sleeve in the middle layer is 144 mm, and the length of the material rod sleeve in the lower layer is 244 mm. Further, in the present utility model, the lengths of the steel bars are kept consistent, all being 100 mm in length and 50 mm in diameter. Further, in the present utility model, the rotary angle head is made of a steel bar head, and the rotary angle heads on each steel bar are arranged in a cross shape or a cross-in-a-square shape. Further, in the present utility model, the length of the upper layer material loosening rod is 1.5 m, with a total of 13 rods; the length of the middle layer material loosening rod is 1.6 m, with a total of 10 rods; the length of the lower layer material loosening rod is 1.7 m, with a total of 9 rods; the upper, middle and lower layer material loosening rods are arranged staggeredly in a top view direction. Further, in the present utility model, the upper layer material loosening rods are evenly spaced from each other, with a mutual spacing of 250 mm; the middle layer material loosening rods are evenly spaced from each other, with a mutual spacing of 300 mm; the lower layer material loosening rods are evenly spaced from each other, with a mutual spacing of 320 mm. Further, in the present utility model, the material loosening device base is formed by assembling and welding two left and right columns and three upper, middle and lower cross bars, and the material rod sleeve is welded and fixed on the cross bar of the corresponding layer; both ends of the three cross bars are welded and connected to the two columns. Further, in the present utility model, the length of the long rod sleeve is 1400 mm.

[0026] The rotary material loosening device structure of the present utility model includes a material loosening device base, three material loosening rods of different lengths and a long rod sleeve tool. 13 movable upper layer material loosening rods with a length of 1.5 m are installed on the top layer bracket of the material loosening device base, 10 movable middle layer material loosening rods with a length of 1.6 m are installed on the middle layer bracket, and 9 movable lower layer material loosening rods with a length of 1.7 m are installed on the bottom layer bracket. A steel bar is welded to the tail of each material loosening rod, and at the same time, each material loosening rod is inserted into the corresponding material rod sleeve and can rotate flexibly therein. When the material loosening device is working normally, the sintered material passing through is loosened by each material loosening rod. After using for a period of time, some material loosening rods will have the situation of sticking materials and hanging sundries. At this time, there is no need to stop the machine. The operator can stand on the sintering machine platform and use the long rod sleeve to insert into the corresponding rotary angle head to rotate the material loosening rod, and the non-stop cleaning work can be realized, which is very convenient.

[0027] In this embodiment, the lower end of the long rod sleeve is set in the form of a notch to facilitate the long rod sleeve to be inserted into the corresponding rotary angle head conveniently for operation.

[0028] In this embodiment, the rotary angle heads of the material loosening rods of each layer are staggered by a certain distance, which is also to facilitate the operator to rotate and clean the material loosening rods.

[0029] The utility model has a simple structure, is easy to install and maintain, and has low cost; the base of the material loosener of the utility model is reformed, and a material rod sleeve structure is designed on it to enhance the flexibility of the movement of the material loosener body; the application of the utility model can rotate the material loosener body through the long rod sleeve from the platform without stopping the machine. The advancing material layer naturally takes away the accumulated materials or sundries on the material loosener, so as to achieve the purpose of cleaning.

Claims

1. A rotary loosening device structure, characterized in that: It has a loosening device base, on which three layers of loosening rods, namely, an upper layer, a middle layer and a lower layer, are arranged. Each layer is provided with a plurality of loosening rods, and the loosening rods on the same layer are arranged in horizontal rows, wherein the upper loosening rods and the middle loosening rods, as well as the middle loosening rods and the lower loosening rods are staggered with each other; a section of steel bar is welded and connected to the end head on the same side of each loosening rod, the diameter of each section of steel bar is larger than the diameter of the loosening rod, and a plurality of rotating angle heads are also arranged on each section of steel bar; a material rod sleeve is also arranged on the loosening device base corresponding to each loosening rod, the loosening rod is installed in the corresponding material rod sleeve and can rotate therein, and the steel bar on each loosening rod is placed on the outside of the corresponding material rod sleeve and arranged close to the end face of the material rod sleeve; a long rod sleeve is also provided corresponding to the rotating angle head.

2. A rotary material loosening device structure according to claim 1, characterized in that: The length of the material rod sleeve located in the upper layer is 44 mm, the length of the material rod sleeve located in the middle layer is 144 mm, and the length of the material rod sleeve located in the lower layer is 244 mm.

3. A rotary material loosening device structure according to claim 1, characterized in that: The length of the steel bars is consistent, with a length of 100 mm and a diameter of 50 mm.

4. The rotary material loosening device structure according to claim 1, characterized in that: The rotating angle head is made of a steel bar head, and the rotating angle head on each section of the steel bar is arranged in a cross shape or a cross shape.

5. The rotary material loosening device structure according to claim 1, characterized in that: The length of the upper loose material rods is 1.5m, with a total of 13 rods; the length of the middle loose material rods is 1.6m, with a total of 10 rods; the length of the lower loose material rods is 1.7m, with a total of 9 rods; the upper, middle and lower loose material rods are staggered from each other in a top view.

6. A rotary material loosening device structure according to claim 5, characterized in that: The upper loose material rods are evenly spaced, with a spacing of 250 mm between them; the middle loose material rods are evenly spaced, with a spacing of 300 mm between them; the lower loose material rods are evenly spaced, with a spacing of 320 mm between them.

7. The rotary material loosening device structure according to claim 1, characterized in that: The base of the material loosener is formed by assembling and welding two left and right columns and three upper, middle and lower cross bars. The material rod sleeve is welded and fixed on the cross bars of the corresponding layer; the two ends of the three cross bars are respectively welded and connected with the two columns.

8. The rotary material loosening device structure according to claim 1, characterized in that: The length of the long rod sleeve is 1400 mm.