Zone melting furnace water cooling device

By designing a zone furnace water cooling device that includes water-cooled mounting parts, lifting mounting parts, lifting cleaning parts, safety enclosures and maintenance lifting parts, the problems of scale blockage and poor safety are solved, the convenience of cleaning, maintenance and safety enclosure is achieved, and the overall performance of the device is improved.

CN222912380UActive Publication Date: 2025-05-27HUBEI GEWEI ZHUIYING OPTOELECTRONICS TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202421600612.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-08
Publication Date
2025-05-27
Estimated Expiration
2034-07-08

AI Technical Summary

Technical Problem

After long-term use of the existing zone furnace water cooling device, scale is easily formed inside the shell, resulting in clogging problems, and it is not convenient to achieve enclosure and maintenance work, which is poor in safety.

Method used

A zone furnace water cooling device is designed, including water cooling mounting parts, lift mounting parts, lift cleaning parts, safety enclosures and maintenance lifting parts. Through the coordinated work of these components, the lifting, moving, cleaning functions of the water cooling device, as well as the convenience of safety enclosure and maintenance are achieved.

Benefits of technology

It effectively prevents scale blockage, improves the efficiency of water circulation, enhances the safety and convenience of maintenance of the device, and improves the overall flexibility and safety of use.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a zone melting furnace water cooling device, and relates to the technical field of zone melting furnace water cooling. Comprising a water-cooling mounting part, and a lifting mounting part is fixedly mounted on the water-cooling mounting part; the lifting mounting piece is in threaded connection with a lifting cleaning piece; the lifting cleaning piece is mounted on the water-cooling mounting piece in a sliding manner; a safety enclosure part is fixedly mounted on the water-cooling mounting part, and a maintenance lifting part is mounted on the safety enclosure part in a sliding manner; a cooling drain pipe is fixedly mounted on the water-cooling mounting shell; the interior of the water-cooling mounting shell is of a hollow structure; by adopting the arranged lifting cleaning part, the lifting cleaning part can be matched with the lifting mounting part in an auxiliary mode to achieve lifting movement, brushing cleaning can be assisted while water circulation is not affected, and the problem that due to long-time use, high temperature is caused, and blocking is caused by a large number of incrustation scales is solved; and the protection work outside the zone melting furnace can be realized.
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Description

Technical Field

[0001] The utility model belongs to the technical field of water cooling for zone melting furnaces, and more specifically, particularly relates to a water cooling device for a zone melting furnace. Background Art

[0002] In the actual process of zone melting and purification of germanium metal, the main equipment used is a zone melting furnace. Its basic structure is to perform zone heating of the metal through a heating tube. At this time, the heat is very high and the danger is relatively high, so cooling and temperature reduction work needs to be carried out. When the existing water cooling device of the zone melting furnace is used for a long time, there is scale inside the shell, which is easy to cause problems such as blockage. At the same time, it is not easy to implement the enclosure work, and the safety is poor and it is not easy to carry out lifting and maintenance work. Summary of the Utility Model

[0003] Embodiments of the present disclosure relate to a water cooling device for a zone melting furnace, which can at least to some extent solve the problems that when the existing water cooling device of the zone melting furnace is used for a long time, there is scale inside the shell, which is easy to cause problems such as blockage.

[0004] In a first aspect of the present disclosure, a water cooling device for a zone melting furnace is provided, including a water cooling mounting member, on which a lifting mounting member is fixedly installed; a lifting cleaning member is threadedly connected to the lifting mounting member; the lifting cleaning member is slidably installed on the water cooling mounting member; a safety enclosure member is fixedly installed on the water cooling mounting member, and a maintenance lifting member is slidably installed on the safety enclosure member; the water cooling mounting member includes: a water cooling mounting shell and a cooling drain pipe, and the cooling drain pipe is fixedly installed on the water cooling mounting shell.

[0005] In at least some embodiments, the water cooling mounting member further includes: a cooling inlet pipe, which is fixedly installed on the water cooling mounting shell; a notch is provided on the side of the water cooling mounting shell.

[0006] In at least some embodiments, the safety enclosure member further includes: maintenance positioning bolts and warning flashing light strips. There are two maintenance positioning bolts, and the two maintenance positioning bolts are respectively threadedly connected to two lifting mounting cylinders; a hexagonal block is provided on the maintenance positioning bolt; the warning flashing light strip is fixedly installed on the enclosure mounting rod.

[0007] In at least some embodiments, the lifting mounting member includes: a lifting drive motor and a lifting drive lead screw. The lifting drive motor is fixedly installed on the water cooling mounting shell; the output shaft of the lifting drive motor is fixedly installed with a lifting drive lead screw; the lifting drive lead screw is rotatably installed inside the water cooling mounting shell; the lifting drive motor.

[0008] In at least some embodiments, the safety enclosure includes: an enclosure mounting rod and a lifting mounting cylinder. Two lifting mounting cylinders are fixedly installed on the enclosure mounting rod; threaded holes are respectively provided on the two lifting mounting cylinders; the enclosure mounting rod is fixedly installed on the water-cooling mounting shell; a notch is provided outside the enclosure mounting rod.

[0009] In at least some embodiments, the lifting cleaning member includes: a lifting sliding frame and a scale auxiliary cleaning brush. Scale auxiliary cleaning brushes are fixedly installed on both the inner and outer sides of the lifting sliding frame; the lifting sliding frame is slidably installed on the water-cooling mounting shell; the lifting sliding frame is threadedly connected to the lifting drive lead screw; the two scale auxiliary cleaning brushes are respectively attached to the inside of the water-cooling mounting shell.

[0010] In at least some embodiments, the maintenance lifting member further includes: a lifting mounting rod and a ground support ring. There are two lifting mounting rods, and the two lifting mounting rods are respectively slidably installed on the two lifting mounting cylinders; through holes are respectively provided on the two lifting mounting rods; a ground support ring is fixedly installed on the two lifting mounting rods; the two maintenance positioning bolts are respectively inserted into the two lifting mounting rods.

[0011] Compared with the prior art, the present utility model has the following beneficial effects:

[0012] 1. The present utility model adopts the provided lifting cleaning member, which can realize the lifting movement in auxiliary cooperation with the lifting mounting member. Without affecting the water circulation, this structure can realize the auxiliary brushing and cleaning to prevent the problem of blockage caused by a large amount of scale generated due to long-term use at high temperature.

[0013] 2. The present utility model adopts the maintenance lifting member, which can make it more convenient to lift the cooling structure for relevant detection or maintenance work of the zone melting furnace. It is more flexible and convenient to use. By adopting the safety enclosure, the protection work can be realized outside the zone melting furnace, and the auxiliary enclosure can be realized to prevent manual approach and burns. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 is the overall structural schematic diagram of the present utility model.

[0015] Figure 2 is the structural schematic diagram of the water-cooling mounting member of the present utility model.

[0016] Figure 3 is the structural schematic diagram of the lifting mounting member of the present utility model.

[0017] Figure 4 is the structural schematic diagram of the safety enclosure of the present utility model.

[0018] Figure 5 is the structural schematic diagram of the lifting mounting member of the present utility model.

[0019] Figure 6 It is a cross-sectional view of the internal structure of the present utility model.

[0020] In the figure, the corresponding relationship between the component names and the drawing reference numbers is as follows:

[0021] 1. Water-cooling mounting member; 101. Water-cooling mounting shell; 102. Cooling drain pipe; 103. Cooling water inlet pipe;

[0022] 2. Lifting mounting member; 201. Lifting drive motor; 202. Lifting drive lead screw;

[0023] 3. Lifting cleaning member; 301. Lifting sliding frame; 302. Scale auxiliary cleaning brush;

[0024] 4. Safety enclosure member; 401. Enclosure mounting rod; 402. Lifting mounting cylinder; 403. Maintenance positioning bolt; 404. Warning flashing light strip;

[0025] 5. Maintenance lifting member; 501. Lifting mounting rod; 502. Ground support ring. Specific implementation manner

[0026] The following further describes in detail the implementation manner of the present utility model in conjunction with the drawings and embodiments.

[0027] Embodiment 1: As Figures 1 to 6 shown:

[0028] The zone melting furnace water-cooling device provided in this embodiment includes a water-cooling mounting member 1, and a lifting mounting member 2 is fixedly installed on the water-cooling mounting member 1; a lifting cleaning member 3 is threadedly connected to the lifting mounting member 2; the lifting cleaning member 3 is slidably installed on the water-cooling mounting member 1; a safety enclosure member 4 is fixedly installed on the water-cooling mounting member 1, and a maintenance lifting member 5 is slidably installed on the safety enclosure member 4; the water-cooling mounting member 1 includes: a water-cooling mounting shell 101 and a cooling drain pipe 102, and the cooling drain pipe 102 is fixedly installed on the water-cooling mounting shell 101; the inside of the water-cooling mounting shell 101 is a hollow structure.

[0029] In the embodiments of the present disclosure, the water-cooled mounting member 1 further includes: a cooling water inlet pipe 103, which is fixedly installed on the water-cooled mounting housing 101; a notch is provided on the side of the water-cooled mounting housing 101; the lifting mounting member 2 includes: a lifting drive motor 201 and a lifting drive screw rod 202, and the lifting drive motor 201 is fixedly installed on the water-cooled mounting housing 101; a lifting drive screw rod 202 is fixedly installed on the output shaft of the lifting drive motor 201; the lifting drive screw rod 202 is rotatably installed inside the water-cooled mounting housing 101; the lifting drive motor 201; the lifting cleaning member 3 includes: a lifting sliding frame 301 and a scale auxiliary cleaning brush 302, and scale auxiliary cleaning brushes 302 are fixedly installed on both the inner and outer sides of the lifting sliding frame 301; the lifting sliding frame 301 is slidably installed on the water-cooled mounting housing 101; the lifting sliding frame 301 is threadedly connected to the lifting drive screw rod 202; the two scale auxiliary cleaning brushes 302 are respectively attached to the inside of the water-cooled mounting housing 101. By using the provided lifting cleaning member 3, it is possible to assist the lifting mounting member 2 to achieve lifting movement. Without affecting the water circulation, this structure can achieve auxiliary brushing and cleaning, prevent the problem of a large amount of scale blockage caused by long-term use at high temperature, and also prevent the scale layer from affecting heat dissipation. The structure is more reasonable, and cooling can be achieved using only the water-cooled mounting housing 101.

[0030] Embodiment 2: On the basis of Embodiment 1, the safety enclosure member 4 includes: an enclosure mounting rod 401 and a lifting mounting cylinder 402, and two lifting mounting cylinders 402 are fixedly installed on the enclosure mounting rod 401; threaded holes are respectively provided on the two lifting mounting cylinders 402; the enclosure mounting rod 401 is fixedly installed on the water-cooled mounting housing 101; a notch is provided outside the enclosure mounting rod 401; the safety enclosure member 4 further includes: two maintenance positioning bolts 403 and a warning flashing light strip 404, and two maintenance positioning bolts 403 are respectively threadedly connected to the two lifting mounting cylinders 402; a hexagonal block is provided on the maintenance positioning bolt 403; the warning flashing light strip 404 is fixedly installed on the enclosure mounting rod 401; the maintenance lifting member 5 further includes: two lifting mounting rods 501 and a ground support ring 502, and two lifting mounting rods 501 are respectively slidably installed in the two lifting mounting cylinders 402; through holes are respectively provided on the two lifting mounting rods 501; a ground support ring 502 is fixedly installed on the two lifting mounting rods 501; the two maintenance positioning bolts 403 are respectively inserted into the two lifting mounting rods 501. With this structure, by using the maintenance lifting member 5, it is more convenient to lift the cooling structure for relevant inspections or maintenance work of the zone furnace, making it more flexible and convenient to use. By using the safety enclosure member 4, it is possible to perform protective work outside the zone furnace, achieve auxiliary enclosure, and prevent manual approach burns.

[0031] Working principle of this embodiment: In this utility model, the cooling water inlet pipe 103 is connected to the water pump for water inlet, and the cooling drain pipe 102 is used to assist in drainage for water addition and cooling. The lifting drive motor 201 is used to drive the rotation of the lifting drive screw rod 202. By driving the lifting sliding frame 301, the scale auxiliary cleaning brush 302 is lifted to wipe the inside of the water-cooled installation shell 101. The warning flashing light strip 404 is used to assist in the warning work. The warning flashing light is alarmed by using the enclosure installation rod 401 in cooperation with the warning flashing light strip 404. By pulling up the enclosure installation rod 401, the water-cooled installation shell 101 can be lifted. The maintenance positioning bolt 403 can be inserted into the lifting installation rod 501 for limiting to ensure stable support and positioning.

[0032] In this article, the following points need attention:

[0033] 1. The attached drawings of the embodiments of this disclosure only relate to the structures involved in the embodiments of this disclosure. Other structures can refer to the general design.

[0034] 2. Without conflict, the embodiments of this disclosure and the features in the embodiments can be combined with each other to obtain new embodiments.

[0035] The above is only the specific implementation manner of this disclosure, but the protection scope of this disclosure is not limited thereto. Any person skilled in the art within the technical scope disclosed by this disclosure can easily think of changes or substitutions, which should all be covered by the protection scope of this disclosure. Therefore, the protection scope of this disclosure should be subject to the protection scope of the claims.

Claims

1. A zone furnace water cooling device, comprising a water cooling mounting member (1), wherein a lifting mounting member (2) is fixedly mounted on the water cooling mounting member (1); characterized in that: A lifting cleaning member (3) is threadedly connected to the lifting installation member (2); the lifting cleaning member (3) is slidably mounted on the water-cooling installation member (1); a safety enclosure (4) is fixedly mounted on the water-cooling installation member (1), and a maintenance lifting member (5) is slidably mounted on the safety enclosure (4); the water-cooling installation member (1) comprises: a water-cooling installation shell (101) and a cooling drainage pipe (102), and the cooling drainage pipe (102) is fixedly mounted on the water-cooling installation shell (101).

2. The zone furnace water cooling device according to claim 1, characterized in that: The water-cooling installation component (1) further comprises: a cooling water inlet pipe (103), wherein the cooling water inlet pipe (103) is fixedly installed on the water-cooling installation shell (101); and a notch is provided on the side surface of the water-cooling installation shell (101).

3. The zone furnace water cooling device according to claim 1, characterized in that: The lifting installation component (2) comprises: a lifting drive motor (201) and a lifting drive screw (202); the lifting drive motor (201) is fixedly mounted on a water-cooling installation shell (101); the lifting drive screw (202) is fixedly mounted on the output shaft of the lifting drive motor (201); the lifting drive screw (202) is rotatably mounted inside the water-cooling installation shell (101); the lifting drive motor (201).

4. The zone furnace water cooling device according to claim 3, characterized in that: The lifting cleaning member (3) comprises: a lifting sliding frame (301) and a scale auxiliary cleaning brush (302); the scale auxiliary cleaning brushes (302) are fixedly mounted on both inner and outer sides of the lifting sliding frame (301); the lifting sliding frame (301) is slidably mounted on the water-cooling mounting shell (101); the lifting sliding frame (301) is threadedly connected to the lifting driving screw (202); and the scale auxiliary cleaning brushes (302) on both sides are respectively attached to the inside of the water-cooling mounting shell (101).

5. The zone furnace water cooling device according to any one of claims 1 to 4, characterized in that: The safety enclosure (4) comprises: an enclosure installation rod (401) and a lifting installation tube (402); two lifting installation tubes (402) are fixedly installed on the enclosure installation rod (401); threaded holes are respectively provided on the two lifting installation tubes (402); the enclosure installation rod (401) is fixedly installed on the water-cooling installation shell (101); and a notch is provided on the outside of the enclosure installation rod (401).

6. The zone furnace water cooling device according to claim 5, characterized in that: The safety enclosure (4) further comprises: an inspection positioning bolt (403) and a warning flashing light strip (404); two inspection positioning bolts (403) are provided, and the two inspection positioning bolts (403) are respectively threadedly connected to the two lifting installation cylinders (402); a hexagonal block is provided on the inspection positioning bolt (403); and the warning flashing light strip (404) is fixedly installed on the enclosure installation rod (401).

7. The zone furnace water cooling device according to claim 6, characterized in that: The maintenance lifting component (5) further comprises: a lifting installation rod (501) and a ground support ring (502); two lifting installation rods (501) are provided, and the two lifting installation rods (501) are respectively slidably installed on the two lifting installation cylinders (402); through holes are respectively provided on the two lifting installation rods (501); the ground support ring (502) is fixedly installed on the two lifting installation rods (501); and the two maintenance positioning bolts (403) are respectively inserted into the two lifting installation rods (501).