Valve performance detection device
By using linear drive members and multiple racks to drive the relative moving components in the valve performance detection device, the valve is automatically clamped, solving the problem of cumbersome operation in the prior art and improving the detection efficiency.
Patent Information
- Application Number
- CN202421824680.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-31
- Publication Date
- 2025-05-27
- Estimated Expiration
- 2034-07-31
AI Technical Summary
The existing valve airtightness detection device has cumbersome operating steps, which affects the detection efficiency.
A valve performance detection device is designed, using a linear drive member to drive the detection table into the water tank, and the relative moving components are driven through multiple racks to automatically clamp the valves on the detection table, and the airtightness detection is performed through the inflatable assembly.
Reduces additional clamping operation to the valve, improves detection efficiency, and adapts to valves of different sizes through adjustment components.
Smart Images

Figure CN222913004U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the field of valve detection, and specifically relates to a valve performance detection device. Background Art
[0002] During the production process of valves, it is necessary to detect the airtightness of the valves.
[0003] Chinese Patent with the publication number CN209296243U discloses an airtightness detection device for industrial valves, which includes a first fan, a motor, a protective shell, a first air duct, a second fan, a connecting rod, a mounting plate, a threaded rod, a support plate, a connecting spring, a compression spring, a sealing plate, a third fan, a second air duct, a rotating plate, a sealing member, a push rod, a fixed box and a mounting box. Although the above device uses the second fan to control the air to enter the fixed box through the first air duct, thereby controlling the movement of the sealing plate and the push plate, enabling it to fix valves of different sizes, using the compression spring to drive the sealing plate and the push plate to reset when the device is not working, using the motor to rotate, driving the chain to rotate, thereby driving the lead screw to rotate, using the lead screw transmission principle to control the movement of the nut seat, thereby controlling the up and down movement of the bracket and the moving ring, and thus controlling the mounting plate to fall into the mounting box, however, during the production process, a large number of valves need to be measured. When the above device is detecting, it is necessary to first clamp the valve on the mounting plate, and then drive the mounting plate to fall into the mounting box by the motor for detection. The operation steps are cumbersome, thus affecting the efficiency of valve detection.
[0004] In view of this, the present utility model is specifically proposed. Content of the Utility Model
[0005] The technical problem to be solved by the present utility model is to overcome the deficiencies of the prior art, provide a valve performance detection device, and solve the problems raised in the above background art.
[0006] To solve the above technical problems, the basic concept of the technical solution adopted by the present utility model is:
[0007] A valve performance detection device includes: a base, a water tank and a fixing frame are installed on the upper side of the base, a linear driving member is installed on the fixing frame, the output end of the linear driving member is provided with a detection table located in the water tank, two movable plates are slidably matched on the upper side of the detection table, clamping blocks are slidably matched on both movable plates, and an inflation assembly is installed on the fixing frame and is matched with one of the clamping blocks. Among them, the detection table is of a convex structure;
[0008] An adjustment assembly is installed on the movable plate and is matched with the clamping block, a relative movement assembly is installed on the detection table and is connected to the two movable plates, and a plurality of racks are installed on one side of the inner wall of the water tank and are in transmission cooperation with the relative movement assembly.
[0009] Optionally, the relative movement component includes a channel opened on the upper side of the detection table, a bidirectional threaded rod rotatably fitted in the channel, two threaded blocks slidably fitted in the channel and threadedly fitted on the bidirectional threaded rod, the threaded blocks are fixedly connected to the bottom of the movable plate, and the bidirectional threaded rod is in transmission cooperation with a plurality of racks; a through groove communicating with the channel is opened on one side of the detection table, a first synchronous pulley is installed at the middle end of the bidirectional threaded rod, a second synchronous pulley in transmission cooperation with the plurality of racks is rotatably fitted in the through groove, and a synchronous belt sleeved between the first synchronous pulley and the second synchronous pulley; a gear meshing with the plurality of racks is installed on one side of the second synchronous pulley, and the gear is located at the notch of the through groove, which can clamp the valve on the detection table by the two clamping blocks, reducing the need for additional clamping operation of the valve, thereby improving the efficiency of valve detection.
[0010] Optionally, the adjusting component includes a sliding plate slidably fitted on the movable plate and fixedly connected to one side of the clamping block, a fixing plate installed on the movable plate, a threaded hole opened on one side of the fixing plate, and an adjusting bolt threadedly fitted in the threaded hole, the threaded end of the adjusting bolt is rotatably fitted on one side of the sliding plate, which can adjust the distance between the two clamping blocks, so as to facilitate clamping of valves of different sizes.
[0011] Optionally, the inflating component includes an air pump installed on the upper side of the fixing frame, an air pipe connected between the air outlet of the air pump and the clamping block, and an air passage opened on one side of the clamping block and communicating with the air pipe. The inflating component inflates one of the clamping blocks, and the gas fills the valve through the clamping block for airtightness detection by observing the water tank.
[0012] After adopting the above technical solutions, the present utility model has the following beneficial effects compared with the prior art. Of course, any product implementing the present utility model does not necessarily need to achieve all the advantages described below at the same time:
[0013] Through the plurality of racks arranged in the water tank, when the valve is placed on the detection table and the linear driving member drives the detection table into the water tank, the plurality of racks drive the relative movement component to operate, so that the two clamping blocks can clamp the valve on the detection table, reducing the need for additional clamping operation of the valve, thereby improving the efficiency of valve detection. Through the adjusting component arranged on the movable plate, the distance between the two clamping blocks can be adjusted, so as to facilitate clamping of valves of different sizes.
[0014] The following further describes in detail the specific embodiments of the present utility model with reference to the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] The following drawings in the description are only some embodiments. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts. In the attached
[0016] In the figure:
[0017] Figure 1 It is a schematic structural diagram of an airtightness detection device;
[0018] Figure 2 It is a schematic structural diagram of an inflation assembly;
[0019] Figure 3 It is a schematic structural diagram of a relative movement assembly;
[0020] Figure 4 is Figure 3 a schematic structural diagram of the structure at position A in
[0021] Figure 5 a schematic structural diagram of the inside of the clamping block.
[0022] In the accompanying drawings, the list of components represented by each reference numeral is as follows:
[0023] Base 1, water tank 2, fixing frame 3, linear drive member 4, detection table 5, movable plate 6, clamping block 7, inflation assembly 8, air pipe 801, air pump 802, relative movement assembly 10, bidirectional threaded rod 1001, threaded block 1002, channel 1003, adjustment assembly 11, sliding plate 1101, fixing plate 1102, threaded hole 1103, adjustment bolt 1104, first synchronous pulley 12, second synchronous pulley 13, rack 14, synchronous belt 15, gear 16, through slot 17.
[0024] It should be noted that these accompanying drawings and text descriptions are not intended to limit the scope of the concept of the present utility model in any way, but to illustrate the concept of the present utility model to those skilled in the art by referring to specific embodiments. Detailed implementation manners
[0025] Now, the present utility model will be further described in detail with reference to the accompanying drawings.
[0026] Please refer to Figures 1-5 As shown, in this embodiment, a valve performance detection device is provided, including: a base 1, a water tank 2 and a fixing frame 3 are installed on the upper side of the base 1, a linear drive member 4 is installed on the fixing frame 3, the output end of the linear drive member 4 is provided with a detection table 5 located in the water tank 2, two movable plates 6 are slidably fitted on the upper side of the detection table 5, clamping blocks 7 are slidably fitted on both of the two movable plates 6, an inflation assembly 8 cooperating with one of the clamping blocks 7 is installed on the fixing frame 3, wherein, the detection table 5 is of a convex structure, the clamping block 7 is a conical clamping block, a rubber pad is installed on the clamping block 7, and the rubber pad improves the sealing performance between the clamping block 7 and the valve; the linear drive member 4 is an electric telescopic rod or a hydraulic telescopic rod in the prior art;
[0027] An adjustment assembly 11 that cooperates with the clamping blocks 7 is installed on the movable plate 6, a relative movement assembly 10 connected to the two movable plates 6 is installed on the inspection table 5, and a plurality of racks 14 that are in transmission cooperation with the relative movement assembly 10 are installed on one side of the inner wall of the water tank 2.
[0028] One application of this embodiment is as follows: When performing an airtightness test on a valve, first place the valve on the inspection table 5. When starting the linear drive member 4 and the linear drive member 4 drives the inspection table 5 into the water tank 2, the plurality of racks 14 drive the relative movement assembly 10 to operate. The operation of the relative movement assembly 10 can cause the two clamping blocks 7 to clamp the valve on the inspection table 5. At this time, the inflation assembly 8 is used to inflate one of the clamping blocks 7, and the gas is inflated into the valve through the clamping block 7. When bubbles appear in the water tank 2, it indicates that the valve is leaking air and has poor airtightness, and it is classified as a non-conforming product. It should be noted that all electrical equipment involved in this application can be powered by a storage battery or an external power source.
[0029] By providing a plurality of racks 14 in the water tank 2, when the valve is placed on the inspection table 5 and the linear drive member 4 drives the inspection table 5 into the water tank 2, the plurality of racks 14 drive the relative movement assembly 10 to operate, enabling the two clamping blocks 7 to clamp the valve on the inspection table 5, reducing the need for additional clamping operations on the valve, thereby improving the efficiency of valve inspection. By providing the adjustment assembly 11 on the movable plate 6, the distance between the two clamping blocks 7 can be adjusted, facilitating the clamping of valves of different sizes.
[0030] As Figures 3-5 shown, the relative movement assembly 10 of this embodiment includes a channel 1003 opened on the upper side of the inspection table 5, a bidirectional threaded rod 1001 rotatably fitted in the channel 1003, and two threaded blocks 1002 slidably fitted in the channel 1003 and threadedly fitted on the bidirectional threaded rod 1001. The threaded block 1002 is fixedly connected to the bottom of the movable plate 6, and the bidirectional threaded rod 1001 is in transmission cooperation with the plurality of racks 14; a through groove 17 communicating with the channel 1003 is opened on one side of the inspection table 5. A first synchronous pulley 12 is installed at the middle end of the bidirectional threaded rod 1001, and a second synchronous pulley 13 in transmission cooperation with the plurality of racks 14 is rotatably fitted in the through groove 17. A synchronous belt 15 is sleeved between the first synchronous pulley 12 and the second synchronous pulley 13; a gear 16 meshing with the plurality of racks 14 is installed on one side of the second synchronous pulley 13, and the gear 16 is located at the notch of the through groove 17.
[0031] When the linear driving member 4 drives the detection table 5 into the water tank 2, the movement of the detection table 5 drives the gear 16 to engage with a plurality of racks 14 and then rotate. The rotation of the gear 16 drives the second synchronous wheel 13 to rotate. The rotation of the second synchronous wheel 13 drives the first synchronous wheel 12 to rotate through the synchronous belt 15. The rotation of the first synchronous wheel 12 drives the bidirectional threaded rod 1001 to rotate. The rotation of the bidirectional threaded rod 1001 drives the two threaded blocks 1002 to move relatively in the channel 1003. The relative movement of the two threaded blocks 1002 drives the two movable plates 6 to move relatively. The relative movement of the two movable plates 6 drives the two clamping blocks 7 to clamp both ends of the valve on the detection table 5, reducing the need for additional clamping operations on the valve, thereby improving the efficiency of valve detection.
[0032] As shown in FIG. 4, the adjusting assembly 11 of this embodiment includes a sliding plate 1101 slidably fitted on the movable plate 6 and fixedly connected to one side of the clamping block 7, a fixing plate 1102 installed on the movable plate 6, a threaded hole 1103 opened on one side of the fixing plate 1102, and an adjusting bolt 1104 threadedly fitted in the threaded hole 1103. The threaded end of the adjusting bolt 1104 is rotatably fitted on one side of the sliding plate 1101.
[0033] When adjusting the distance between the two clamping blocks 7, rotate the adjusting bolt 1104. The adjusting bolt 1104 screws into or out of the threaded hole 1103 to drive the sliding plate 1101 to move on the movable plate 6. The movement of the sliding plate 1101 drives the clamping block 7 to move, and the distance between the two clamping blocks 7 can be adjusted, so as to facilitate clamping of valves of different sizes.
[0034] As Figure 2 shown, the inflation assembly 8 of this embodiment includes an air pump 802 installed on the upper side of the fixing frame 3, an air pipe 801 connected between the air outlet of the air pump 802 and the clamping block 7, and an air passage opened on one side of the clamping block 7 and communicated with the air pipe 801.
[0035] When performing airtightness detection on the valve, the air pump 802 is started to generate gas, which enters the air passage of the clamping block 7 through the air pipe 801. The gas in the air passage enters the valve. When bubbles appear in the water tank 2, it indicates that the valve leaks air and has poor airtightness, and is classified as a defective product.
[0036] The present invention is not limited to the above embodiments. Anyone should know that structural changes made under the inspiration of the present invention, as long as they have the same or similar technical solutions as the present invention, all fall within the protection scope of the present invention. The technologies, shapes, and structures not described in detail in the present invention are all well-known technologies.
Claims
1. A valve performance detection device, characterized in that: include: A base (1), a water tank (2) and a fixed frame (3) are mounted on the upper side of the base (1), a linear drive member (4) is mounted on the fixed frame (3), a detection table (5) located in the water tank (2) is mounted on the output end of the linear drive member (4), two movable plates (6) are slidably matched on the upper side of the detection table (5), clamping blocks (7) are slidably matched on the two movable plates (6), and an inflation component (8) matched with one of the clamping blocks (7) is mounted on the fixed frame (3); The movable plate (6) is provided with an adjusting assembly (11) matched with the clamping block (7), the detection platform (5) is provided with a relative moving assembly (10) connected with the two movable plates (6), and one side of the inner wall of the water tank (2) is provided with a plurality of racks (14) matched with the relative moving assembly (10) in transmission.
2. A valve performance detection device according to claim 1, characterized in that: The relative movement component (10) comprises a groove (1003) provided on the upper side of the detection platform (5), a bidirectional threaded rod (1001) rotatably engaged in the groove (1003), and two threaded blocks (1002) slidably engaged in the groove (1003) and threadedly engaged on the bidirectional threaded rod (1001); the threaded block (1002) is fixedly connected to the bottom of the movable plate (6), and the bidirectional threaded rod (1001) is transmission engaged with a plurality of racks (14).
3. A valve performance detection device according to claim 2, characterized in that: A through slot (17) connected to the groove (1003) is provided on one side of the detection platform (5); a first synchronous wheel (12) is installed at the middle end of the bidirectional threaded rod (1001); a second synchronous wheel (13) rotatably cooperates with a plurality of racks (14) for transmission; and a synchronous belt (15) is sleeved between the first synchronous wheel (12) and the second synchronous wheel (13).
4. A valve performance detection device according to claim 3, characterized in that: A gear (16) meshing with a plurality of racks (14) is installed on one side of the second synchronous wheel (13), and the gear (16) is located at the notch of the through slot (17).
5. A valve performance detection device according to claim 1, characterized in that: The adjustment assembly (11) comprises a slide plate (1101) slidably engaged on the movable plate (6) and fixedly connected to one side of the clamping block (7), a fixed plate (1102) mounted on the movable plate (6), a threaded hole (1103) provided on one side of the fixed plate (1102), and an adjustment bolt (1104) threadedly engaged in the threaded hole (1103), wherein the threaded end of the adjustment bolt (1104) is rotationally engaged with one side of the slide plate (1101).
6. A valve performance detection device according to claim 1, characterized in that: The inflation assembly (8) comprises an air pump (802) mounted on the upper side of the fixing frame (3), an air pipe (801) connected between the air outlet of the air pump (802) and the clamping block (7), and an air passage opened on one side of the clamping block (7) and connected to the air pipe (801).
Citation Information
Patent Citations
Air tightness detection device for industrial valve
CN209296243U