High-simulation chemical fiber fabric broken yarn detection mechanism

Abstract

The utility model discloses a high-simulation chemical fiber fabric broken yarn detection mechanism which comprises a base and a supporting rod arranged on the upper side of the base, a fixing rod is arranged on the upper side of the supporting rod, a fixed camera is arranged on the lower left side of the fixing rod, a control screen is arranged on the upper right side of the fixing rod, and the control screen is arranged on the lower left side of the fixing rod. A host is arranged at the lower side position of the control screen, a rotating rod is arranged at the right side position of a fixed rod, a movable camera is arranged at the right lower side position of the rotating rod, and an operator can freely adjust the positions of a sliding block, the movable camera and a connecting bolt in a manner of unscrewing a fastening nut; according to the fabric detection device, the change of different fabrics and detection requirements is met, the flexibility and convenience of operation are improved, an operator can accurately adjust the position of each component according to the requirements to ensure that each component is located at the optimal working position, so that the condition of the fabrics can be more accurately monitored, and the detection accuracy is improved.

Description

Technical Field

[0001] The utility model belongs to the technical field related to the fabric broken yarn detection mechanism, and specifically relates to a high simulation chemical fiber fabric broken yarn detection mechanism. Background Technique

[0002] The high simulation chemical fiber fabric broken yarn detection mechanism is a device that uses camera technology for detection and is specifically used to detect the broken yarn situation in chemical fiber fabrics. This device usually captures images of the fabric surface through a camera and uses image processing algorithms to identify the position and quantity of broken yarn points.

[0003] When the mechanism detects broken yarn in the fabric, it will immediately send out an alarm signal to remind the operator to repair it in time. This real-time monitoring and alarm system can help the manufacturer quickly discover problems and take measures to ensure product quality and production efficiency. At the same time, the device can also record the position and quantity of broken yarn, providing data support for quality control and production adjustment.

[0004] Through the camera detection technology, the high simulation chemical fiber fabric broken yarn detection mechanism can improve the accuracy and efficiency of detection, help the manufacturer improve product quality, reduce losses, and improve production efficiency.

[0005] However, in the actual use process of an existing high simulation chemical fiber fabric broken yarn detection mechanism, the positions of its cameras are fixed in the detection mechanism and cannot be adjusted, which will lead to the problem that the observation angle of the camera cannot be changed according to the different specifications of the fabric conveying line. Content of the Utility Model

[0006] The purpose of the utility model is to provide a high simulation chemical fiber fabric broken yarn detection mechanism to solve the problem that the positions of the existing cameras are fixed in the detection mechanism and cannot be adjusted, which will lead to the problem that the observation angle of the camera cannot be changed according to the different specifications of the fabric conveying line as put forward in the above background technique.

[0007] To achieve the above purpose, the utility model provides the following technical solution: A high simulation chemical fiber fabric broken yarn detection mechanism, including a base and a support rod arranged at the upper side position of the base;

[0008] A fixed rod is arranged at the upper side position of the support rod, a fixed camera is arranged at the lower left side position of the fixed rod, an operation screen is arranged at the upper right side position of the fixed rod, a main unit is arranged at the lower side position of the operation screen, a rotating rod is arranged at the right side position of the fixed rod, and a moving camera is arranged at the lower right side position of the rotating rod;

[0009] The moving camera, the fixed camera, and the main unit are respectively powered by connecting to an external power supply;

[0010] At the rear external positions of the mobile camera and the fixed camera respectively, there are masks provided. At the upper side position of the mobile camera, there is a sliding block provided. At the connection position between the sliding block and the rotating rod, there is a slide rail provided. At the connection position between the sliding block and the slide rail, there is a connection bolt provided. At the upper external position of the connection bolt, there is a fastening nut provided.

[0011] Preferably, the connection bolt is connected to the slide rail by a nested connection method, and the fastening nut is connected to the connection bolt by a threaded connection method.

[0012] Preferably, the connection bolt can move left and right within the slide rail, and the connection bolt penetrates through the sliding block.

[0013] Preferably, the sliding block is connected to the rotating rod by a nested connection method, the mobile camera is connected to the sliding block by a movable connection method, and the sliding block can move left and right on the rotating rod.

[0014] Preferably, the fixed rod is connected to the support rod by an integrated connection method. At the connection position between the rotating rod and the fixed rod, there is a rotating shaft provided. At the lower side position at the connection position between the rotating rod and the fixed rod, there is a fixing bolt provided.

[0015] Preferably, the fixing bolt is connected to the fixed rod and the moving rod by a threaded connection method, and the rotating rod can rotate on the fixed rod through the rotating shaft.

[0016] Preferably, the mask is connected to the fixed camera and the mobile camera by an integrated connection method, and the fixed camera and the mobile camera of the mask can respectively rotate under the fixed rod and the sliding block.

[0017] Compared with the prior art, the present utility model provides a high-fidelity chemical fiber fabric broken yarn detection mechanism, having the following beneficial effects:

[0018] 1. Operators can realize the movement and fixation of the sliding block, the mobile camera and the connection bolt by simply loosening the fastening nut, so as to conveniently and quickly adjust and confirm the positions of various components. Such an operation method has the following advantages:

[0019] Flexibility and convenience: By loosening the fastening nut, operators can freely adjust the positions of the sliding block, the mobile camera and the connection bolt to meet the changes in different fabrics and detection requirements, improving the flexibility and convenience of the operation.

[0020] Precision and accuracy: Since the operator can precisely adjust the position of each component as needed to ensure that each component is in the optimal working position, it is possible to more accurately monitor the condition of the fabric, thereby improving the accuracy of detection.

[0021] Improve work efficiency: With this design, the operator can quickly move and fix each component without the need for complex tools or steps, saving adjustment time and improving work efficiency.

[0022] Facilitate maintenance and servicing: The operator can easily disassemble or adjust each component, which is convenient for daily maintenance and servicing, ensuring the normal operation of the equipment and extending its service life.

[0023] In summary, this operation design can improve the flexibility, precision, and efficiency of the equipment, making it convenient for the operator to operate and maintain the equipment, thus better completing the task of detecting broken yarns in the fabric.

[0024] 2. The setting of the fixed rod, movable rod, rotating shaft, and fixing bolt can bring the following benefits:

[0025] Wider applicability: By unscrewing the fixing bolt to form the rotating rod into an L shape, it can better meet the detection requirements of the L-shaped fabric conveying production line, ensuring that the fabric can be fully detected during the conveying process.

[0026] Improve detection efficiency: When the fabric is conveyed in an L shape, it is tensioned by the conveying rollers at the upper and lower ends, effectively preventing the fabric from becoming loose or wrinkled, so that the fabric is in an unobstructed state in the air, facilitating the camera to comprehensively observe and detect the fabric, and improving the detection efficiency.

[0027] Improve the observation quality: The operator can adjust the position of the rotating rod and fix the rotating shaft to enable the movable camera to better observe at the fabric conveying detection point, helping the operator to more comprehensively and carefully observe the details of the fabric, which is helpful for discovering problems and dealing with them.

[0028] Convenient operation: The operator can adjust the equipment by simply loosening the fastening nut and fixing bolt, making the operation more convenient and fast, saving adjustment time, and improving work efficiency.

[0029] In summary, this structural design can improve the applicability and detection efficiency of the equipment, while improving the observation quality and operation convenience, helping the operator to better complete the fabric detection work. BRIEF DESCRIPTION OF THE DRAWINGS

[0030] Figure 1 It is a schematic structural diagram of the present utility model.

[0031] Figure 2This is a schematic structural diagram of the sliding block in the utility model after moving to the right on the slide rail.

[0032] Figure 3 This is a schematic structural diagram of the enlarged area of the sliding block in the utility model.

[0033] Figure 4 This is a schematic structural diagram of the enlarged connection area between the fixed rod and the moving rod in the utility model.

[0034] In the figure:

[0035] 1. Base; 2. Support rod; 3. Fixed camera; 4. Fixed rod; 5. Rotating shaft; 6. Fixed bolt; 7. Rotating rod; 8. Slide rail; 9. Host; 10. Control screen; 11. Sliding block; 12. Connecting bolt; 13. Tightening nut; 14. Moving camera; 15. Mask. Detailed implementation manners

[0036] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments. Based on the embodiments in the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0037] The present utility model provides a high-fidelity chemical fiber fabric broken yarn detection mechanism as Figures 1-4 shown, including a base 1 and a support rod 2 disposed at the upper side position of the base 1;

[0038] A fixed rod 4 is disposed at the upper side position of the support rod 2, a fixed camera 3 is disposed at the lower left side position of the fixed rod 4, a control screen 10 is disposed at the upper right side position of the fixed rod 4, a host 9 is disposed at the lower side position of the control screen 10, a rotating rod 7 is disposed at the right side position of the fixed rod 4, and a moving camera 14 is disposed at the lower right side position of the rotating rod 7;

[0039] The moving camera 14, the fixed camera 3, and the host 9 are respectively powered by connecting to an external power source;

[0040] Masks 15 are respectively disposed at the rear outer positions of the moving camera 14 and the fixed camera 3, a sliding block 11 is disposed at the upper side position of the moving camera 14, a slide rail 8 is disposed at the connection position between the sliding block 11 and the rotating rod 7, a connecting bolt 12 is disposed at the connection position between the sliding block 11 and the slide rail 8, and a tightening nut 13 is disposed at the upper outer position of the connecting bolt 12.

[0041] In this embodiment, this high-fidelity chemical fiber fabric broken yarn detection mechanism is used to detect the broken yarn situation in the fabric. It includes components such as a base 1, a support rod 2, a fixed rod 4, a camera, a control panel 10, a main unit 9, etc. The camera is powered by an external power supply and can take pictures and monitor the fabric. Components such as a mask 15, a sliding block 11, and a slide rail 8 help to move and adjust the camera so as to better adjust the monitoring position of the camera for capturing the details of the fabric.

[0042] The working principle is to monitor and photograph the fabric in real time through the camera and transmit the image to the control panel 10 for the operator to view. The operator can, with the help of the display on the control panel 10, promptly discover the broken yarn situation in the fabric and thus carry out repair or treatment.

[0043] The usage steps are roughly as follows:

[0044] Turn on the main unit 9 and connect the power supply to ensure that all components are properly powered.

[0045] Place the fabric to be detected under the mechanism.

[0046] Through the operation of the control panel 10, adjust the position and angle of the camera to ensure that the entire fabric can be photographed.

[0047] Start monitoring the fabric, observe the image displayed on the control panel 10, and pay attention to detecting the broken yarn situation.

[0048] If a broken yarn is found, deal with it in a timely manner and record or mark the problem area.

[0049] After the detection is completed, turn off the main unit 9 and the camera, and carry out necessary maintenance and cleaning work.

[0050] Through this high-fidelity chemical fiber fabric broken yarn detection mechanism, the efficiency and accuracy of broken yarn detection can be effectively improved, which is helpful for the quality control of the production process.

[0051] As Figures 1-3 shown, the connecting bolt 12 is connected to the slide rail 8 through a nested connection method, the tightening nut 13 is connected to the connecting bolt 12 through a threaded connection method, the connecting bolt 12 can move left and right within the slide rail 8, the connecting bolt 12 passes through the sliding block 11, the sliding block 11 is connected to the rotating rod 7 through a nested connection method, the moving camera 14 is connected to the sliding block 11 through a movable connection method, and the sliding block 11 can move left and right on the rotating rod 7.

[0052] Preferably, the operator can loosen the fastening nut 13 to move the sliding block 11 left and right on the rotating rod 7. While the sliding block 11 is moving, it can drive the lower moving camera 14 to move and drive the connecting bolt 12 to move in the slide rail 8. After moving to the appropriate position, the operator can fasten the connecting bolt 12 at a certain position in the slide rail 8 through the fastening nut 13. Through the above steps, the operator can move the moving camera 14 to the fabric conveying detection point by changing the position of the moving camera 14, which is convenient for adjustment and enables the operator to better observe the details of the fabric.

[0053] As Figures 1-2 and Figure 4 shown, the fixed rod 4 is connected to the support rod 2 by an integrated connection method. A rotating shaft 5 is provided at the connection position between the rotating rod 7 and the fixed rod 4. A fixing bolt 6 is provided at the lower side of the connection position between the rotating rod 7 and the fixed rod 4. The fixing bolt 6 is connected to the fixed rod 4 and the moving rod by a threaded connection method. The rotating rod 7 can rotate on the fixed rod 4 through the rotating shaft. The mask 15 is connected to the fixed camera 3 and the moving camera 14 by an integrated connection method. The mask 15, the fixed camera 3, and the moving camera 14 can respectively rotate under the fixed rod 4 and the sliding block 11.

[0054] Preferably, the operator can also remove the fixing bolt 6 to rotate the rotating rod 7 on the fixed rod 4 to form an L shape, and tighten the rotating shaft 5 inside the rotating rod 7 and the fixed rod 4 for fastening. With this structure, it is possible to better detect the L-shaped fabric conveying production line. When the fabric is conveyed in an L shape, the fabric perpendicular to the ground can pass through the upper and lower conveying rollers, playing a certain tensioning role, and the fabric is in the air without obstruction, enabling better observation.

[0055] Finally, it should be noted that the above are only the preferred embodiments of the present invention and are not used to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. A highly simulated chemical fiber fabric yarn breakage detection mechanism, comprising a base (1) and a support rod (2) arranged at an upper side of the base (1); A fixed rod (4) is arranged at the upper side of the support rod (2), a fixed camera (3) is arranged at the lower left side of the fixed rod (4), a control screen (10) is arranged at the upper right side of the fixed rod (4), a host (9) is arranged at the lower side of the control screen (10), a rotating rod (7) is arranged at the right side of the fixed rod (4), and a mobile camera (14) is arranged at the lower right side of the rotating rod (7); The mobile camera (14), the fixed camera (3) and the host (9) are respectively powered by connecting to an external power source; Features: The movable camera (14) and the fixed camera (3) are respectively provided with shields (15) at the rear outer positions, a sliding block (11) is provided at the upper position of the movable camera (14), a sliding rail (8) is provided at the connection position between the sliding block (11) and the rotating rod (7), a connecting bolt (12) is provided at the connection position between the sliding block (11) and the sliding rail (8), and a fixing nut (13) is provided at the upper outer position of the connecting bolt (12).

2. A yarn breakage detection mechanism for high-simulation chemical fiber fabric according to claim 1, characterized in that: The connecting bolt (12) is connected to the slide rail (8) by means of a sleeve connection, and the fastening nut (13) is connected to the connecting bolt (12) by means of a threaded connection.

3. A yarn breakage detection mechanism for high-simulation chemical fiber fabric according to claim 2, characterized in that: The connecting bolt (12) can move left and right in the slide rail (8), and the connecting bolt (12) passes through the slide block (11).

4. A yarn breakage detection mechanism for high-simulation chemical fiber fabric according to claim 3, characterized in that: The sliding block (11) is connected to the rotating rod (7) by means of a sleeve connection, the mobile camera (14) is connected to the sliding block (11) by means of a movable connection, and the sliding block (11) can move left and right on the rotating rod (7).

5. The yarn breakage detection mechanism for high-simulation chemical fiber fabric according to claim 1, characterized in that: The fixed rod (4) is connected to the support rod (2) in an integrated connection manner, a rotating shaft (5) is provided at the connection position between the rotating rod (7) and the fixed rod (4), and a fixing bolt (6) is provided at the lower side of the connection position between the rotating rod (7) and the fixed rod (4).

6. A yarn breakage detection mechanism for high-simulation chemical fiber fabric according to claim 5, characterized in that: The fixing bolt (6) is connected to the fixing rod (4) and the moving rod by means of a threaded connection, and the rotating rod (7) can be rotated on the fixing rod (4) by means of a rotating shaft.

7. The yarn breakage detection mechanism for high-simulation chemical fiber fabric according to claim 1, characterized in that: The mask (15) is connected to the fixed camera (3) and the movable camera (14) in an integrated manner; the mask (15), the fixed camera (3) and the movable camera (14) can rotate on the lower side of the fixed rod (4) and the sliding block (11) respectively.

Images