Flat wire with high pressure resistance and tear resistance

Abstract

The utility model relates to the technical field of flat cables, and discloses a high-pressure-resistant tear-resistant flat wire, which comprises a flat cable sheath, a filling layer is arranged in an inner cavity of the flat cable sheath, reinforcing partition plates are fixedly mounted at the upper end and the lower end of the inner cavity of the flat cable sheath respectively, a supporting plate is fixedly mounted between the two reinforcing partition plates, and the flat cable sheath is arranged in the flat cable sheath. A cable sheath is arranged in an inner cavity of the filling layer, a copper cable core is arranged in an inner cavity of the cable sheath, the flat cable sheath comprises a high-wear-resistant layer, a strength layer and a shielding layer, and the high-wear-resistant layer is located on the outer surface of the strength layer. According to the utility model, the wear resistance and strength of the cable are ensured by arranging the flat cable sheath, the shielding performance is good, a compression-resistant structure is formed by arranging the reinforcing partition plate and the supporting plate, the copper wire core is covered in the compression-resistant structure, the copper wire core can be well protected, the cable can be prevented from being crushed, the compression-resistant strength is high, the copper wire core can be protected by arranging the cable sheath, and the service life of the cable is prolonged. The heat resistance is good, and heat is prevented from affecting an external structure.

Description

Technical Field

[0001] The utility model relates to the technical field of flat cables, in particular to a high-voltage-resistant and tear-resistant flat wire. Background Art

[0002] A flat cable or ribbon cable is a flat wire formed by combining many wires together. This kind of cable has low cost, light weight, strong toughness, and is easy to use in both large and small equipment. However, the general flat cable has limited voltage resistance and is easily damaged by pressure.

[0003] For example, Chinese Patent CN214123533U discloses a flat cable, which includes a filling layer. A plurality of copper conductors are inserted into the filling layer, and the plurality of copper conductors are arranged side by side in a straight line. The outer wall of the copper conductor is wrapped with an insulating layer, the outer wall of the insulating layer is tightly wrapped with a second wire mesh, and the outer wall of the second wire mesh is closely attached to the filling layer. The outer wall of the filling layer is tightly wrapped with a first wire mesh. By filling the groove with a coating made of aluminum hydroxide material, it can react to achieve flame retardancy when the cable withstands a high temperature that can melt high-temperature rubber, greatly increasing the flame retardancy performance. Through the cooperation of the asbestos mesh, the first wire mesh and the second wire mesh, heat transfer can be carried out when the cable locally withstands high temperature, avoiding the local temperature reaching the combustion temperature, and it has good heat resistance, but its compressive strength is limited and it is easily damaged by external extrusion.

[0004] Therefore, those skilled in the art provide a high-voltage-resistant and tear-resistant flat wire to solve the problems raised in the above background art. Content of the Utility Model

[0005] In order to improve the problem that the general flat cable has limited voltage resistance and is easily damaged by pressure, the utility model provides a high-voltage-resistant and tear-resistant flat wire.

[0006] The utility model provides a high-voltage-resistant and tear-resistant flat wire, adopting the following technical scheme:

[0007] A high-voltage-resistant and tear-resistant flat wire includes a flat cable outer skin. A filling layer is arranged in the inner cavity of the flat cable outer skin. Reinforcing partitions are fixedly installed at both the upper and lower ends of the inner cavity of the flat cable outer skin. A support plate is fixedly installed between the two reinforcing partitions. A wire skin is arranged in the inner cavity of the filling layer, and a copper wire core is arranged in the inner cavity of the wire skin;

[0008] The flat cable outer skin includes a high-wear-resistant layer, a strength layer, and a shielding layer. The high-wear-resistant layer is located on the outer surface of the strength layer, the shielding layer is located on the inner surface of the strength layer. The reinforcing partitions and the support plate both include a corrosion-resistant coating and a main body layer. The corrosion-resistant coating is located on the outer surface of the main body layer. The wire skin includes a protective sleeve and an insulating layer. The protective sleeve is located on the outer surface of the insulating layer.

[0009] By adopting the above technical solutions, by setting the flat cable outer sheath, the wear resistance and strength of the cable are ensured, and the shielding performance is good. By setting the reinforcing partition and the support plate, a compressive structure is formed to enclose the copper core wire, which can provide good protection for the copper core wire, prevent the cable from being crushed, and has high compressive strength. By setting the wire sheath, it can protect the copper core wire and has good heat resistance, avoiding the influence of heat on the external structure.

[0010] Optionally, the high wear-resistant layer is a polyester film layer, and the thickness of the high wear-resistant layer is 0.2 mm - 0.23 mm.

[0011] By adopting the above technical solutions, the polyester film has extremely high tensile strength, large rigidity, impact resistance, high elasticity, and also has high and low temperature resistance and transparency, increasing the wear resistance of the outside of the flat cable outer sheath.

[0012] Optionally, the strength layer is a polyethylene layer, and the thickness of the strength layer is 1.4 mm - 1.5 mm.

[0013] By adopting the above technical solutions, the polyethylene layer has good heat resistance, wear resistance, and chemical resistance, and its impact strength and electrical insulation performance are also good, ensuring the strength of the flat cable outer sheath.

[0014] Optionally, the shielding layer is a metal mesh layer, and the thickness of the shielding layer is 0.1 mm - 0.15 mm.

[0015] By adopting the above technical solutions, the metal mesh has good shielding performance, plays a role in anti-interference, and has a certain anti-tensile property, increasing the shielding and anti-tensile properties of the flat cable outer sheath.

[0016] Optionally, the corrosion-resistant coating is a polytetrafluoroethylene coating layer, and the thickness of the corrosion-resistant coating is 20 μm - 25 μm.

[0017] By adopting the above technical solutions, the polytetrafluoroethylene coating layer has good acid and alkali resistance, corrosion resistance, resistance to various organic solvents, and high temperature resistance, increasing the corrosion resistance of the reinforcing partition and the support plate.

[0018] Optionally, the main body layer is a polyurethane rubber layer, and the number of the support plates is three.

[0019] By adopting the above technical solutions, the polyurethane rubber has good strength, greatly increasing the overall compressive resistance of the cable and preventing the flat cable outer sheath from being torn.

[0020] Optionally, the protective sleeve is a loose tube, and the thickness of the protective sleeve is 0.5 mm - 0.5 mm.

[0021] By adopting the above technical solution, the loose tube can protect the copper wire core, has good tensile resistance, and increases the tensile strength of the wire sheath.

[0022] Optionally, the insulating layer is a silicone rubber layer, and the thickness of the insulating layer is 0.4 mm - 0.41 mm.

[0023] By adopting the above technical solution, the silicone rubber layer has good insulation and good heat resistance, increases the insulation of the wire sheath, and can prevent the copper wire core from overheating and affecting the outside.

[0024] In summary, the present utility model has the following beneficial effects:

[0025] 1. By providing the flat cable outer sheath, the wear resistance and strength of the cable are ensured, and the shielding property is good. By providing the reinforcing partition and the support plate, a compressive structure is formed to enclose the copper wire core, which can well protect the copper wire core, prevent the cable from being crushed, and has high compressive strength. By providing the wire sheath, the copper wire core can be protected and has good heat resistance to avoid heat affecting the external structure.

[0026] 2. By providing the highly wear-resistant layer, it has extremely high tensile strength, high rigidity, impact resistance, high elasticity, and also has high and low temperature resistance and transparency, increasing the wear resistance outside the flat cable outer sheath. By providing the strength layer, it has good heat resistance, wear resistance, and chemical resistance, and its impact strength and electrical insulation performance are also good, ensuring the strength of the flat cable outer sheath. By providing the shielding layer, it has good shielding property, plays an anti-interference role, and has a certain tensile resistance, increasing the shielding property and tensile resistance of the flat cable outer sheath. By providing the corrosion-resistant coating, it has acid and alkali resistance, corrosion resistance, resistance to various organic solvents, and good high temperature resistance, increasing the corrosion resistance of the reinforcing partition and the support plate. By providing the main body layer, it has good strength, greatly increases the overall compressive resistance of the cable, and can prevent the flat cable outer sheath from being torn. The protective sleeve can protect the copper wire core, has good tensile resistance, and increases the tensile strength of the wire sheath. The insulating layer has good insulation and good heat resistance, increasing the insulation of the wire sheath and preventing the copper wire core from overheating and affecting the outside. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] Figure 1 is a schematic structural diagram of the present utility model.

[0028] Figure 2 is a schematic structural diagram of the reinforcing partition of the present utility model.

[0029] Figure 3 is an enlarged partial cross-sectional structural diagram of the flat cable outer sheath of the present utility model.

[0030] Figure 4It is a schematic enlarged cross-sectional structure diagram of the reinforced partition part of the utility model.

[0031] Figure 5 It is a schematic enlarged cross-sectional structure diagram of the wire sheath part of the utility model.

[0032] Explanation of reference numerals:

[0033] 1. Flat cable outer sheath; 101. High wear-resistant layer; 102. Strength layer; 103. Shielding layer; 2. Filling layer; 3. Reinforced partition; 301. Corrosion-resistant coating; 302. Main body layer; 4. Support plate; 5. Wire sheath; 501. Protective sleeve; 502. Insulating layer; 6. Copper wire core. Specific implementation manners

[0034] The following further elaborates on this application Figures 1-5 in conjunction with the attached drawings.

[0035] Example 1:

[0036] Please refer to Figures 1-2 , a high-voltage-resistant and tear-resistant flat wire, including a flat cable outer sheath 1. A filling layer 2 is arranged in the inner cavity of the flat cable outer sheath 1. Reinforced partitions 3 are fixedly installed at both the upper and lower ends of the inner cavity of the flat cable outer sheath 1. A support plate 4 is fixedly installed between the two reinforced partitions 3. A wire sheath 5 is arranged in the inner cavity of the filling layer 2, and a copper wire core 6 is arranged in the inner cavity of the wire sheath 5.

[0037] In this embodiment: By setting the flat cable outer sheath 1, the wear resistance and strength of the cable are ensured, and it has good shielding performance. By setting the reinforced partitions 3 and the support plate 4 to form a compressive structure that encloses the copper wire core 6, the copper wire core 6 can be well protected, and the cable can be prevented from being crushed. By setting the wire sheath 5, the copper wire core 6 can be protected.

[0038] Example 2:

[0039] Refer to Figures 3-5, the flat cable outer sheath 1 includes a highly wear-resistant layer 101, a strength layer 102, and a shielding layer 103. The highly wear-resistant layer 101 is located on the outer surface of the strength layer 102, and the shielding layer 103 is located on the inner surface of the strength layer 102. The highly wear-resistant layer 101 is a polyester film layer, and the thickness of the highly wear-resistant layer 101 is 0.2 mm - 0.23 mm. The strength layer 102 is a polyethylene layer, and the thickness of the strength layer 102 is 1.4 mm - 1.5 mm. The shielding layer 103 is a metal mesh layer, and the thickness of the shielding layer 103 is 0.1 mm - 0.15 mm. Both the reinforcing partition 3 and the support plate 4 include a corrosion-resistant coating 301 and a main body layer 302. The corrosion-resistant coating 301 is located on the outer surface of the main body layer 302. The corrosion-resistant coating 301 is a polytetrafluoroethylene coating layer, and the thickness of the corrosion-resistant coating 301 is 20 μm - 25 μm. The main body layer 302 is a polyurethane rubber layer. The number of support plates 4 is three. The wire sheath 5 includes a protective sleeve 501 and an insulating layer 502. The protective sleeve 501 is located on the outer surface of the insulating layer 502. The protective sleeve 501 is a loose tube, and the thickness of the protective sleeve 501 is 0.5 mm - 0.5 mm. The insulating layer 502 is a silicone rubber layer, and the thickness of the insulating layer 502 is 0.4 mm - 0.41 mm.

[0040] In this embodiment: The polyester film has extremely high tensile strength, high rigidity, impact resistance, high elasticity, and also has high and low temperature resistance and transparency, increasing the wear resistance of the outside of the flat cable outer sheath 1. The polyethylene layer has good heat resistance, wear resistance, and chemical resistance, and its impact strength and electrical insulation performance are also very good, ensuring the strength of the flat cable outer sheath 1. The metal mesh has good shielding properties, plays an anti-interference role, and has a certain anti-tensile property, increasing the shielding and anti-tensile properties of the flat cable outer sheath 1. The polytetrafluoroethylene coating layer has acid and alkali resistance, corrosion resistance, resistance to various organic solvents, and good high temperature resistance, increasing the corrosion resistance of the reinforcing partition 3 and the support plate 4. The polyurethane rubber has good strength, greatly increasing the overall compressive resistance of the cable, and can prevent the flat cable outer sheath 1 from being torn. The loose tube can protect the copper wire core 6, has good anti-tensile properties, increasing the anti-tensile strength of the wire sheath 5. The silicone rubber layer has good insulation properties and good heat resistance, increasing the insulation of the wire sheath 5 and preventing the copper wire core 6 from overheating and affecting the outside.

[0041] The implementation principle of the present utility model is as follows: During use, the reinforcing partition 3 and the support plate 4 form a compressive structure that encloses the copper wire core 6, providing good protection for the copper wire core 6 and preventing the cable from being crushed. The highly wear-resistant layer 101 has extremely high tensile strength, high rigidity, impact resistance, high elasticity, as well as high and low temperature resistance and transparency, increasing the abrasion resistance of the outer skin 1 of the flat cable. The strength layer 102 has good heat resistance, abrasion resistance, and chemical resistance, and also has good impact strength and electrical insulation performance, ensuring the strength of the outer skin 1 of the flat cable. The shielding layer 103 has good shielding properties, plays an anti-interference role, and has a certain anti-tensile property, increasing the shielding and anti-tensile properties of the outer skin 1 of the flat cable. The corrosion-resistant coating 301 has acid and alkali resistance, corrosion resistance, resistance to various organic solvents, and good high-temperature resistance, increasing the corrosion resistance of the reinforcing partition 3 and the support plate 4. The main body layer 302 has good strength, greatly increasing the overall compressive resistance of the cable and preventing the outer skin 1 of the flat cable from being torn. The protective sleeve 501 can protect the copper wire core 6, has good anti-tensile properties, and increases the anti-tensile strength of the wire skin 5. The insulating layer 502 has good insulation properties and good heat resistance, increasing the insulation of the wire skin 5 and preventing the copper wire core 6 from overheating and affecting the outside.

[0042] The above are all preferred embodiments of the present utility model, and the protection scope of the present utility model is not limited thereby. Therefore, all equivalent changes made according to the structure, shape, and principle of the present utility model should be covered within the protection scope of the present utility model.

Claims

1. A high pressure-resistant and tear-resistant flat wire, comprising a flat cable sheath (1), characterized in that: The inner cavity of the flat cable outer skin (1) is provided with a filling layer (2), the upper and lower ends of the inner cavity of the flat cable outer skin (1) are fixedly installed with reinforcement partitions (3), a support plate (4) is fixedly installed between the two reinforcement partitions (3), the inner cavity of the filling layer (2) is provided with a wire skin (5), and the inner cavity of the wire skin (5) is provided with a copper wire core (6); The flat cable outer skin (1) comprises a high wear-resistant layer (101), a strength layer (102) and a shielding layer (103); the high wear-resistant layer (101) is located on the outer surface of the strength layer (102); the shielding layer (103) is located on the inner surface of the strength layer (102); the reinforcing partition (3) and the supporting plate (4) both comprise a corrosion-resistant coating (301) and a main body layer (302); the corrosion-resistant coating (301) is located on the outer surface of the main body layer (302); the cable skin (5) comprises a protective sleeve (501) and an insulating layer (502); the protective sleeve (501) is located on the outer surface of the insulating layer (502).

2. The high pressure-resistant and tear-resistant flat wire according to claim 1, characterized in that: The high wear-resistant layer (101) is a polyester film layer, and the thickness of the high wear-resistant layer (101) is 0.2 mm-0.23 mm.

3. The high pressure-resistant and tear-resistant flat wire according to claim 1, characterized in that: The strength layer (102) is a polyethylene layer, and the thickness of the strength layer (102) is 1.4 mm-1.5 mm.

4. The high pressure-resistant and tear-resistant flat wire according to claim 1, characterized in that: The shielding layer (103) is a metal mesh layer, and the thickness of the shielding layer (103) is 0.1 mm-0.15 mm.

5. The high pressure-resistant and tear-resistant flat wire according to claim 1, characterized in that: The corrosion-resistant coating (301) is a polytetrafluoroethylene coating layer, and the thickness of the corrosion-resistant coating (301) is 20 μm-25 μm.

6. The high pressure-resistant and tear-resistant flat wire according to claim 1, characterized in that: The main body layer (302) is a polyurethane rubber layer, and the number of the support plates (4) is three.

7. The high pressure-resistant and tear-resistant flat wire according to claim 1, characterized in that: The protective sleeve (501) is a loose tube, and the thickness of the protective sleeve (501) is 0.5 mm-0.5 mm.

8. The high pressure-resistant and tear-resistant flat wire according to claim 1, characterized in that: The insulating layer (502) is a silicone rubber layer, and the thickness of the insulating layer (502) is 0.4 mm-0.41 mm.

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