Capacitor winding device based on tension adjusting and deviation rectifying functions

Abstract

The utility model discloses a capacitor winding device based on a tension adjusting and deviation rectifying function, which relates to the technical field of capacitor manufacture and comprises a bearing substrate, a tension adjusting base is arranged on one side of the front end of the bearing substrate, and a tension adjusting device is arranged on the tension adjusting base. A winding mechanism is mounted on the other side of the front end of the bearing base plate, a driving mechanism is mounted on the other side of the rear end of the bearing base plate, the output end of the driving mechanism is in transmission connection with the winding mechanism, and the tension adjusting base comprises a bearing table, a first mounting plate, a second mounting plate, a first speed reducer and a servo motor; the first mounting plate and the second mounting plate are mounted on the two sides of the bearing table correspondingly, mounting holes are formed in the rear end of the first mounting plate and the rear end of the second mounting plate correspondingly and used for being connected with the bearing base plate through bolts, and the problem that in the using process of an existing device, shutdown operation is needed for deviation correction, and the machining efficiency is affected is solved.

Description

Technical Field

[0001] The utility model relates to the technical field of capacitor manufacturing, in particular to a capacitor winding device with a tension adjustment and deviation correction function. Background Technique

[0002] An aluminum electrolytic capacitor is a capacitor made of an aluminum cylinder as the negative electrode, filled with a liquid electrolyte inside, and inserted with a bent aluminum strip as the positive electrode. It is a general-purpose electrolytic capacitor made of aluminum material with good electrical performance, wide application range, and high reliability. Aluminum foil winding is an important step in the production process of aluminum electrolytic capacitors. The quality of aluminum foil winding will directly affect the production quality of aluminum electrolytic capacitors. When the aluminum foil is wound with deviation, if it is not corrected in time, it will cause the two ends of the produced capacitor to be inconsistent, easily resulting in capacitor failures. The deviation correction device of the existing capacitor winding device, such as an aluminum foil winding deviation correction device for aluminum electrolytic capacitors with the publication number CN115763083B, includes a frame. Two driving rollers are installed on the frame at left and right intervals. A plurality of conductive tape groups are embedded on the driving rollers. Each conductive tape group includes a first conductive tape and a second conductive tape. Each first conductive tape is arranged at one end of the driving roller at intervals along the axial direction, and each second conductive tape is arranged at the other end of the driving roller at intervals along the axial direction. One side edge of the aluminum foil is placed between two adjacent first conductive tapes, and the other side edge of the aluminum foil is placed between two adjacent second conductive tapes. An indicator light is connected in series between the first conductive tape and the second conductive tape in the same group. A lifting mechanism is installed on the frame, and a pressing roller is rotatably installed on the lifting mechanism. A clamping mechanism is used to clamp the aluminum foil for reset. A controller, the driving mechanism, the lifting mechanism, and the clamping mechanism are all electrically connected to the controller.

[0003] During the use of the above device, it is necessary to first control the driving mechanism to stop through the controller to stop the driving roller from conveying the aluminum foil, and then the subsequent deviation correction mechanism corrects the aluminum foil, which affects the processing efficiency. Therefore, we propose a capacitor winding device with a tension adjustment and deviation correction function to solve the problems raised above. Content of the Utility Model

[0004] The purpose of the utility model is to provide a capacitor winding device with a tension adjustment and deviation correction function to solve the problem that the existing device needs to stop operation for deviation correction during use, which affects the processing efficiency as mentioned in the above background technique.

[0005] To achieve the above object, the utility model provides the following technical solution: A capacitor winding device based on tension adjustment and deviation correction functions, including a bearing substrate. On one side of the front end of the bearing substrate, a tension adjustment base is provided. On the other side of the front end of the bearing substrate, a winding mechanism is installed. On one side of the rear end of the bearing substrate, a driving mechanism is installed, and the output end of the driving mechanism is in transmission connection with the winding mechanism. The tension adjustment base includes a bearing table, a first mounting plate, a second mounting plate, a first reduction gear and a servo motor. The first mounting plate and the second mounting plate are respectively installed on both sides of the bearing table, and mounting holes are opened at the rear ends of the first mounting plate and the second mounting plate for connecting with the bearing substrate through bolts. A reinforcing plate is installed inside the first mounting plate. The first reduction gear is installed at the lower end of the bearing table. The output end of the servo motor is in transmission connection with the input end of the first reduction gear. The output end of the first reduction gear is installed with a transmission shaft, and the upper end of the transmission shaft penetrates and extends to the upper end of the bearing table and is installed with a guiding and deviation correction mechanism. An offset detection mechanism is installed on the second mounting plate.

[0006] Preferably, the guiding and deviation correction mechanism includes a rectangular frame. Below the inside of the rectangular frame, a lower roller shaft is installed, and both ends of the lower roller shaft are rotatably connected to the rectangular frame. A hydraulic cylinder is installed at the upper end of the rectangular frame. The output end of the hydraulic cylinder penetrates and extends to the inside of the rectangular frame and is installed with an upper roller frame. An upper pressure roller is installed inside the upper roller frame, and both ends of the upper pressure roller are rotatably connected to the upper roller frame.

[0007] Preferably, guide grooves are provided on both sides of the rectangular frame. Guide rods are installed on both sides of the upper roller frame, and the upper roller frame is slidably connected to the guide grooves through the guide rods.

[0008] Preferably, a bearing seat is installed at the connection between the transmission shaft and the bearing table.

[0009] Preferably, the offset detection mechanism includes a guide rail seat. Inside the guide rail seat, a forward lead screw and a reverse lead screw are installed. One end of the reverse lead screw is fixedly connected to the forward lead screw, and a central bearing piece is installed at the connection between the forward lead screw and the reverse lead screw. A stepping motor is installed at the end of the guide rail seat. The other end of the reverse lead screw penetrates and extends to the outside of the guide rail seat and is in transmission connection with the output end of the stepping motor. Sliders are installed on both the forward lead screw and the reverse lead screw. A laser sensor is installed at the upper end of the slider, and the laser sensor is connected to the slider through a mounting piece and screws.

[0010] Preferably, the winding mechanism includes an inner winding disk, a winding shaft, an outer winding disk and a locking seat. The winding shaft is fixedly installed inside the inner winding disk, the locking seat is fixedly installed outside the outer winding disk. A lead screw is provided at the end of the winding shaft, and an internal thread groove corresponding to the lead screw is provided in the locking seat. The outer winding disk is threadedly connected to the lead screw at the end of the winding shaft through the locking seat, and a hand wheel is installed on the outer wall of the locking seat.

[0011] Preferably, the driving mechanism includes a second reducer and an asynchronous motor. The output end of the asynchronous motor is drivingly connected to the input end of the second reducer, and the output end of the second reducer is drivingly connected to the inner winding disk.

[0012] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0013] (1) When the present utility model is normally winding, the aluminum foil tape is located on the surface of the upper pressure roller of the guiding and deviation correcting mechanism, and the upper roller frame extends under the action of the hydraulic cylinder, so that it contacts the upper surface of the aluminum foil on the upper pressure roller, playing the role of guiding and applying pressure, and to a certain extent avoiding the deviation of the aluminum foil. During the process, the deviation detection mechanism can detect the position state of the capacitor in real time. It is arranged at the front end of the guiding and deviation correcting mechanism, and the position of the aluminum foil is detected by two laser sensors distributed on both sides of the aluminum foil tape. Under normal conditions, the laser beams emitted by the laser sensors are unobstructed, which means that no deviation has occurred at this time. When the aluminum foil tape deviates to one side, it will touch and cover the laser beam emitted by one side of the laser sensor, which means that the aluminum foil tape deviates to the side of the blocked sensor at this time. Under the signal feedback of the sensor, the controller drives the hydraulic cylinder to move up, stops the upper pressure roller from applying pressure, and the servo motor in the tension adjustment base controls the guiding and deviation correcting mechanism to deflect in the direction of the other side of the deviation, and the deflection angle does not exceed ten degrees. At this time, the tension on the contact surface between the aluminum foil and the lower roller shaft changes, and the friction on one side is greater than that on the other side, so it deviates and resets to the side with greater friction, achieving the deviation correction effect. After the deviation correction is completed, the guiding and deviation correcting mechanism and the hydraulic cylinder are reset, and the aluminum foil tape is guided again. The whole process does not require shutdown operation, solving the problem that the existing device needs to stop operation for deviation correction during use, which affects the processing efficiency.

[0014] (2) The laser sensor of the present utility model is an adjustable structure. It is installed on the sliders of the forward lead screw and the reverse lead screw of the guide rail. By driving the forward lead screw and the reverse lead screw to rotate by the stepping motor, the laser sensors on both sides can be driven to move towards each other, so as to adjust the detection distance according to aluminum foil tapes of different width specifications, improving the versatility. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 is a schematic diagram of the overall structure of the present utility model;

[0016] Figure 2 is a three-dimensional structure diagram of the present utility model;

[0017] Figure 3 This is the partial structure diagram of the winding mechanism of the present utility model;

[0018] Figure 4 This is the schematic diagram of the disassembly state of the outer winding disc of the present utility model;

[0019] Figure 5 This is the schematic diagram of the connection structure between the tension adjustment base and the guiding and deviation correction mechanism of the present utility model;

[0020] Figure 6 This is the schematic diagram of the structure of the offset detection mechanism of the present utility model.

[0021] In the figure: 1. Bearing substrate; 2. Tension adjustment base; 201. Bearing table; 202. Bearing seat; 203. First mounting plate; 204. Second mounting plate; 205. Reinforcement plate; 206. First reduction gear; 207. Servo motor; 3. Guiding and deviation correction mechanism; 301. Rectangular frame; 302. Lower roller shaft; 303. Hydraulic cylinder; 304. Upper roller frame; 305. Upper pressure roller; 306. Guide groove; 307. Guide rod; 308. Transmission shaft; 4. Offset detection mechanism; 401. Guide rail seat; 402. Forward lead screw; 403. Reverse lead screw; 404. Central bearing piece; 405. Slide block; 406. Laser sensor; 407. Stepping motor; 5. Winding mechanism; 501. Inner winding disc; 502. Winding shaft; 503. Outer winding disc; 504. Locking seat; 505. Hand wheel; 506. Lead screw; 6. Driving mechanism; 601. Second reduction gear; 602. Asynchronous motor. Detailed implementation manners

[0022] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments.

[0023] Please refer to Figures 1-6, an embodiment provided by the present utility model: a capacitor winding device based on tension adjustment and deviation correction function, comprising a bearing substrate 1. On one side of the front end of the bearing substrate 1, a tension adjustment base 2 is provided. On the other side of the front end of the bearing substrate 1, a winding mechanism 5 is installed. On one side of the rear end of the bearing substrate 1, a driving mechanism 6 is installed, and the output end of the driving mechanism 6 is in transmission connection with the winding mechanism 5. The tension adjustment base 2 includes a bearing table 201, a first mounting plate 203, a second mounting plate 204, a first reduction gear 206 and a servo motor 207. The first mounting plate 203 and the second mounting plate 204 are respectively installed on both sides of the bearing table 201, and mounting holes are provided at the rear ends of the first mounting plate 203 and the second mounting plate 204 for connecting with the bearing substrate 1 through bolts. A reinforcing plate 205 is installed inside the first mounting plate 203. The first reduction gear 206 is installed at the lower end of the bearing table 201. The output end of the servo motor 207 is in transmission connection with the input end of the first reduction gear 206. A transmission shaft 308 is installed at the output end of the first reduction gear 206. The upper end of the transmission shaft 308 penetrates and extends to the upper end of the bearing table 201, and a guiding and deviation correction mechanism 3 is installed. A deviation detection mechanism 4 is installed on the second mounting plate 204. The guiding and deviation correction mechanism 3 includes a rectangular frame 301. A lower roller shaft 302 is installed below the inside of the rectangular frame 301, and both ends of the lower roller shaft 302 are rotatably connected to the rectangular frame 301. A hydraulic cylinder 303 is installed at the upper end of the rectangular frame 301. The output end of the hydraulic cylinder 303 penetrates and extends to the inside of the rectangular frame 301, and an upper roller frame 304 is installed. An upper pressure roller 305 is installed inside the upper roller frame 304, and both ends of the upper pressure roller 305 are rotatably connected to the upper roller frame 304. The deviation detection mechanism 4 includes a guide rail seat 401. A forward lead screw 402 and a reverse lead screw 403 are installed inside the guide rail seat 401. One end of the reverse lead screw 403 is fixedly connected to the forward lead screw 402, and a central bearing piece 404 is installed at the connection of the forward lead screw 402 and the reverse lead screw 403. A stepping motor 407 is installed at the end of the guide rail seat 401. The other end of the reverse lead screw 403 penetrates and extends to the outside of the guide rail seat 401 and is in transmission connection with the output end of the stepping motor 407. Sliders 405 are installed on both the forward lead screw 402 and the reverse lead screw 403. A laser sensor 406 is installed at the upper end of the slider 405. The laser sensor 406 is connected to the slider 405 through a mounting piece and screws;During production, the aluminum foil coil is loaded into the unwinder. The unwinder operates driven by a motor, and the rotating unwinding shaft releases the aluminum foil strip. The released aluminum foil strip extends into the winding mechanism 5 after being processed and passes through the guiding and deviation-correcting mechanism 3. Under the transmission of the driving mechanism 6, the winding shaft 502 in the winding mechanism 5 rotates to realize the winding work of the capacitor aluminum foil. During normal winding, the aluminum foil strip is located on the surface of the upper pressure roller 305 of the guiding and deviation-correcting mechanism 3, and the upper roller frame 304 extends under the action of the hydraulic cylinder 303, so that it contacts the upper surface of the aluminum foil of the upper pressure roller 305, achieving the effect of guiding and applying pressure, and to a certain extent avoiding the deviation of the aluminum foil. During the process, the deviation detection mechanism 4 can detect the position state of the capacitor in real time. It is arranged at the front end of the guiding and deviation-correcting mechanism 3, and the positions of the aluminum foil are detected by two laser sensors 406 distributed on both sides of the aluminum foil strip. Under normal conditions, the laser beams emitted by the laser sensors 406 are unobstructed, which means that no deviation has occurred at this time. When the aluminum foil strip deviates to one side, it will touch and cover the laser beam emitted by one side of the laser sensor 406, which means that the aluminum foil strip deviates to the side of the blocked sensor at this time. After the laser sensor 406 is blocked, it feeds back a signal to the controller, and the controller drives the hydraulic cylinder 303 to move upward to stop the pressure application of the upper pressure roller 305. The servo motor 207 in the tension adjustment base 2 controls the guiding and deviation-correcting mechanism 3 to deflect in the direction of the other side of the deviation, and the deflection angle does not exceed ten degrees. At this time, the tension on the contact surface between the aluminum foil and the lower roller shaft 302 changes, and the friction force on one side is greater than that on the other side, so it deviates and resets to the side with the greater friction force to achieve the deviation-correcting effect. After the deviation correction is completed, the guiding and deviation-correcting mechanism 3 and the hydraulic cylinder 303 are reset to re-guide the aluminum foil strip. The whole process does not require shutdown operation; the laser sensor 406 is an adjustable structure. It is installed on the sliders 405 of the forward screw rod 402 and the reverse screw rod 403 of the guide rail. By driving the forward screw rod 402 and the reverse screw rod 403 to rotate by the stepping motor 407, the laser sensors 406 on both sides can be driven to move towards each other, so as to adjust the detection distance according to aluminum foil strips of different width specifications and improve the versatility.

[0024] Please refer to Figure 5 As shown in, guide grooves 306 are provided on both sides of the rectangular frame 301, guide rods 307 are installed on both sides of the upper roller frame 304, and the upper roller frame 304 is slidably connected to the guide grooves 306 through the guide rods 307. A bearing seat 202 is installed at the connection between the transmission shaft 308 and the bearing platform 201. Both the guide rod 307 and the bearing seat 202 play an auxiliary guiding role, improving the device accuracy.

[0025] Please refer to Figure 3 and Figure 4, the winding mechanism 5 includes an inner winding disc 501, a winding shaft 502, an outer winding disc 503 and a locking seat 504. The winding shaft 502 is fixedly installed inside the inner winding disc 501, the locking seat 504 is fixedly installed outside the outer winding disc 503. A lead screw 506 is provided at the end of the winding shaft 502, and an internal thread groove corresponding to the lead screw 506 is provided in the locking seat 504. The outer winding disc 503 is threadedly connected to the lead screw 506 at the end of the winding shaft 502 through the locking seat 504. A hand wheel 505 is installed on the outer wall of the locking seat 504. The driving mechanism 6 includes a second reduction gear 601 and an asynchronous motor 602. The output end of the asynchronous motor 602 is drivingly connected to the input end of the second reduction gear 601, and the output end of the second reduction gear 601 is drivingly connected to the inner winding disc 501. The outer winding disc 503 of the winding mechanism 5 is a detachable structure, which is convenient for disassembling and unloading after winding.

[0026] For those skilled in the art, it is obvious that the present invention is not limited to the details of the above-described exemplary embodiments, and without departing from the spirit or basic characteristics of the present invention, the present invention can be implemented in other specific forms. Therefore, from any point of view, the embodiments should be regarded as exemplary and non-limiting. The scope of the present invention is defined by the appended claims rather than the above description. Therefore, all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be embraced within the present invention. Any reference signs in the claims should not be construed as limiting the claimed invention.

Claims

1. A capacitor winding device based on tension adjustment and deviation correction function, comprising a carrier substrate (1), characterized in that: A tension adjustment base (2) is provided on one side of the front end of the carrier substrate (1), a winding mechanism (5) is installed on the other side of the front end of the carrier substrate (1), a driving mechanism (6) is installed on one side of the rear end of the carrier substrate (1), and the output end of the driving mechanism (6) is transmission-connected to the winding mechanism (5), the tension adjustment base (2) comprises a carrier platform (201), a first mounting plate (203), a second mounting plate (204), a first reducer (206) and a servo motor (207), the first mounting plate (203) and the second mounting plate (204) are respectively installed on two sides of the carrier platform (201), and ... The rear ends of the two mounting plates (204) are each provided with a mounting hole for connecting to the supporting base plate (1) via bolts; a reinforcing plate (205) is installed inside the first mounting plate (203); the first reducer (206) is installed at the lower end of the supporting platform (201); the output end of the servo motor (207) is transmission-connected to the input end of the first reducer (206); a transmission shaft (308) is installed at the output end of the first reducer (206); the upper end of the transmission shaft (308) passes through and extends to the upper end of the supporting platform (201) and is installed with a guide deviation correction mechanism (3); and a deviation detection mechanism (4) is installed on the second mounting plate (204).

2. A capacitor winding device based on tension adjustment and deviation correction function according to claim 1, characterized in that: The guide deviation correction mechanism (3) comprises a rectangular frame (301), a lower roller shaft (302) is installed at the lower part of the rectangular frame (301), and both ends of the lower roller shaft (302) are rotatably connected to the rectangular frame (301), a hydraulic cylinder (303) is installed at the upper end of the rectangular frame (301), the output end of the hydraulic cylinder (303) passes through and extends to the inside of the rectangular frame (301), and an upper roller frame (304) is installed, and an upper pressure roller (305) is installed inside the upper roller frame (304), and both ends of the upper pressure roller (305) are rotatably connected to the upper roller frame (304).

3. A capacitor winding device based on tension adjustment and deviation correction function according to claim 2, characterized in that: Guide grooves (306) are provided on both sides of the rectangular frame (301), guide rods (307) are installed on both sides of the upper roller frame (304), and the upper roller frame (304) is slidably connected to the guide grooves (306) via the guide rods (307).

4. The capacitor winding device based on tension adjustment and deviation correction function according to claim 1 is characterized in that: A bearing seat (202) is installed at the connection between the transmission shaft (308) and the bearing platform (201).

5. The capacitor winding device based on tension adjustment and deviation correction function according to claim 1 is characterized in that: The offset detection mechanism (4) comprises a guide rail seat (401), a forward screw rod (402) and a reverse screw rod (403) are installed inside the guide rail seat (401), one end of the reverse screw rod (403) is fixedly connected to the forward screw rod (402), and a central bearing plate (404) is installed at the connection between the forward screw rod (402) and the reverse screw rod (403), a stepping motor (407) is installed at the end of the guide rail seat (401), the other end of the reverse screw rod (403) penetrates and extends to the outside of the guide rail seat (401), and is transmission-connected to the output end of the stepping motor (407), and a slider (405) is installed on both the forward screw rod (402) and the reverse screw rod (403), and a laser sensor (406) is installed on the upper end of the slider (405), and the laser sensor (406) is connected to the slider (405) via a mounting plate and a screw.

6. The capacitor winding device based on tension adjustment and deviation correction function according to claim 1 is characterized in that: The winding mechanism (5) comprises an inner reel (501), a winding shaft (502), an outer reel (503) and a locking seat (504); the winding shaft (502) is fixedly mounted on the inner side of the inner reel (501); the locking seat (504) is fixedly mounted on the outer side of the outer reel (503); a screw rod (506) is arranged at the end of the winding shaft (502); an internal thread groove corresponding to the screw rod (506) is arranged in the locking seat (504); the outer reel (503) is threadedly connected to the screw rod (506) at the end of the winding shaft (502) via the locking seat (504); and a hand wheel (505) is mounted on the outer wall of the locking seat (504).

7. The capacitor winding device based on tension adjustment and deviation correction function according to claim 1 is characterized in that: The driving mechanism (6) comprises a second reducer (601) and an asynchronous motor (602), wherein the output end of the asynchronous motor (602) is drivingly connected to the input end of the second reducer (601), and the output end of the second reducer (601) is drivingly connected to the inner reel (501).

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