Sterilization device for bread package

By designing a double sterilization and disinfection method of bread packaging that combines atomization and ultraviolet irradiation, the problem of traditional packaging is easily contaminated by microbials during storage, and the quality and quality of bread is guaranteed.

CN222917852UActive Publication Date: 2025-05-30北京加能优品健康科技有限公司
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Patent Information

Application Number
CN202421848747.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-01
Publication Date
2025-05-30
Estimated Expiration
2034-08-01

AI Technical Summary

Technical Problem

Traditional bread packaging is susceptible to microbial contamination when stored, resulting in a decline in bread quality, and the existing technology is difficult to effectively solve this problem.

Method used

A sterilization device for packaging of bread was designed, using a double sterilization and disinfection method of atomization and ultraviolet irradiation. Combined with the design of conveyor belt and transmission board, the packaging was achieved in all-round sterilization and avoiding microbial contamination.

Benefits of technology

Through the use of this device, packaging can be completely sterilized, avoid microorganisms contaminated bread, ensure the quality and quality of bread, and realize continuous sterilization and disinfection of packaging.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a sterilization device for bread packages, which comprises a sterilization box with a hollow interior, a feeding conveyor is horizontally arranged on the side wall of the upper end of one end of the sterilization box, and a discharging conveyor is horizontally arranged on the side wall of the lower end of the other end of the sterilization box; the conveying belts are horizontally arranged in the sterilization box in a multi-layer mode, every two adjacent layers of conveying belts are arranged in a staggered mode, the conveying directions of the conveying belts are opposite, and the multiple conveying belts form an S-shaped conveying channel connected with the feeding conveying machine and the discharging conveying machine; the atomizer is arranged outside the sterilization box; the atomizing spray pipes are horizontally arranged in the sterilization box and are positioned above each conveying belt; the ultraviolet lamps are arranged on the inner walls of the two sides of the sterilization box and are aligned between the conveying belts on the two adjacent sides. The utility model has the following advantages and effects: by adopting a dual sterilization and disinfection mode of atomization and ultraviolet irradiation, thorough sterilization of the bread package is realized, the package is prevented from carrying microorganisms to pollute the bread, and the quality of the bread is ensured.
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Description

Technical Field

[0001] The utility model relates to the field of bread production, in particular to a sterilization device for bread packaging. Background Art

[0002] Bread takes wheat flour as the main raw material, and also has auxiliary ingredients such as eggs, oils and fats, and sugars. During the production process, it goes through procedures such as fermentation, division, shaping, proofing and baking. Strict requirements are imposed on food hygiene during the production process.

[0003] During the production and processing of bread, packaging (packing box or tray) is usually used to support the baked bread, and then a packaging bag is used for packaging. However, during storage, it is difficult to avoid microbial contamination of traditional packaging. If used directly, it will contaminate the bread. At the same time, the packaging is a component that is recycled during the bread production process. If not sterilized in time, it will cause a large number of microorganisms to multiply, contaminate the bread embryo, and thus affect the quality of the bread, which needs to be improved. Summary of the Utility Model

[0004] Aiming at the deficiencies of the prior art, the purpose of the utility model is to provide a sterilization device for bread packaging, which has the effect of avoiding microbial contamination of bread.

[0005] The above technical purpose of the utility model is achieved through the following technical solutions: A sterilization device for bread packaging, comprising:

[0006] A sterilization box, which is hollow inside. A feeding conveyor is horizontally arranged on the upper side wall at one end of the sterilization box, and a discharging conveyor is horizontally arranged on the lower side wall at the other end.

[0007] A conveyor belt, which is horizontally arranged in multiple layers in the sterilization box. Adjacent two layers of the conveyor belts are arranged in a staggered manner, and the transmission directions are opposite. And a plurality of the conveyor belts form a serpentine transmission channel connecting the feeding conveyor and the discharging conveyor.

[0008] An atomizer, which is arranged outside the sterilization box.

[0009] An atomizing spray pipe, which is horizontally arranged in the sterilization box and is located above each conveyor belt.

[0010] Ultraviolet lamps, which are arranged on the inner walls on both sides of the sterilization box and are aligned between adjacent two sides of the conveyor belts.

[0011] In a preferred example of the utility model, it can be further configured as follows: A transmission plate is inclined downward at the end position of each conveyor belt, and a guiding plate is inclined downward at the starting end position of each conveyor belt. The included angle between the transmission plate and the guiding plate is 75° - 85°.

[0012] In a preferred embodiment, the present utility model can be further configured as follows: an air purifier is provided on the sterilization box, and the inlet end and the outlet end of the air purifier are respectively communicated with both sides of the sterilization box.

[0013] In a preferred embodiment, the present utility model can be further configured as follows: a support frame is vertically provided on the atomizer, a suspension is horizontally provided on the support rod, a mounting head is provided on the suspension, a liquid replenishing bottle is threadedly provided on the mounting head, a liquid replenishing channel communicating the mounting head and the liquid injection port of the atomizer is provided in the support frame and the suspension, and a switch mechanism for controlling the opening and closing of the liquid replenishing channel is provided on the support frame.

[0014] In a preferred embodiment, the present utility model can be further configured as follows: the switch mechanism includes a switch board, a motor and a crank connecting rod. The switch board is horizontally slidably connected in the support frame and is used for covering the liquid replenishing channel. The motor is provided on the outer wall of the support frame, and the crank connecting rod is provided between the switch board and the motor shaft.

[0015] In a preferred embodiment, the present utility model can be further configured as follows: the suspension is rotatably connected to the support frame, and a locking mechanism for fixing it to the support frame is provided on the suspension.

[0016] In a preferred embodiment, the present utility model can be further configured as follows: the locking mechanism includes a locking disc, a locking rod and a pull ring. The locking disc is provided on the outer wall of the suspension, the locking rod is horizontally slidably connected to the locking disc, a locking hole for the locking rod to be screwed into is provided on the support frame, and the pull ring is provided at the end of the locking rod.

[0017] In a preferred embodiment, the present utility model can be further configured as follows: a pressure pipe is provided on the suspension beside the mounting head, a pressure channel communicating the pressure pipe and the mounting head is provided on the suspension, a piston is vertically slidably connected in the pressure pipe, a screw rod is threadedly connected to the pressure pipe, and the lower end of the screw rod is rotatably connected to the upper end surface of the piston.

[0018] In summary, the present utility model has the following beneficial effects:

[0019] 1. By adopting a dual sterilization method of atomization and ultraviolet irradiation, thorough sterilization of the bread packaging is achieved, avoiding the packaging carrying microorganisms and contaminating the bread, and ensuring the quality and quality of the bread;

[0020] 2. By setting the cooperation of the transmission plate and the guide plate, the turnover of the packaging is realized, and the all-round sterilization of the packaging is realized, ensuring more thorough sterilization;

[0021] 3. By setting a liquid replenishing device that can automatically replenish the sterilizing liquid into the atomizer, it is ensured that the atomizer can work continuously, thereby achieving continuous sterilization and disinfection of the packaging without stopping the machine. Description of the Drawings

[0022] Figure 1 is a schematic structural diagram of the embodiment;

[0023] Figure 2 is a schematic internal structure diagram of the sterilization box of the embodiment;

[0024] Figure 3 is a schematic structural diagram of the support frame and suspension of the embodiment.

[0025] Reference Numerals: 1, sterilization box; 11, feeding conveyor; 12, discharging conveyor; 2, conveyor belt; 21, transfer plate; 22, guide plate; 3, atomizer; 31, support frame; 32, suspension; 33, mounting head; 34, liquid replenishing bottle; 35, liquid replenishing channel; 36, pressurizing pipe; 37, pressurizing channel; 38, piston; 39, screw; 4, atomizing nozzle; 5, ultraviolet lamp; 6, air purifier; 7, switching mechanism; 71, switching plate; 72, motor; 73, crank connecting rod; 8, locking mechanism; 81, locking disc; 82, locking rod; 83, pull ring; 84, locking hole. Detailed Embodiment

[0026] The present utility model will be further described in detail below with reference to the accompanying drawings.

[0027] As Figure 1 , Figure 2 shown, a sterilizing device for a bread packaging includes a sterilization box 1, a conveyor belt 2, an atomizer 3, an atomizing nozzle 4, and an ultraviolet lamp 5.

[0028] As Figure 1 , Figure 2 shown, the sterilization box 1 is provided with a hollow interior. A feeding conveyor 11 is horizontally arranged on the upper side wall at one end of the sterilization box 1, and a discharging conveyor 12 is horizontally arranged on the lower side wall at the other end.

[0029] As Figure 1 , Figure 2 shown, the conveyor belt 2 is horizontally arranged in multiple layers inside the sterilization box 1. Adjacent layers of the conveyor belt 2 are arranged in a staggered manner, and the conveying directions are opposite. Moreover, multiple conveyor belts 2 form a serpentine conveying channel connecting the feeding conveyor 11 and the discharging conveyor 12, and the movement time of the packaging in the conveying channel is greater than 30 minutes.

[0030] As Figure 1 , Figure 2As shown, a transfer plate 21 is inclined downward at the end position of each conveyor belt 2, and a guiding plate 22 is inclined downward at the starting end position of each conveyor belt 2. The included angle between the transfer plate 21 and the guiding plate 22 is 75° - 85°.

[0031] As Figure 1 , Figure 2 shown, the atomizer 3 is arranged outside the sterilization box 1 and is used for atomizing the sterilizing liquid. The sterilizing liquid is preferably alcohol, which can volatilize quickly without residue. Even if there is residue, it will not cause harm to people. The atomizing nozzle 4 is horizontally arranged in the sterilization box 1 and is located above each conveyor belt 2. Ultrasonic atomizing nozzles are used on the atomizing nozzle 4, and the atomizing nozzles 4 of the bottom two layers can be changed to air pipes with ordinary nozzles to realize the air drying after the sterilization and disinfection of the packages, keeping the surfaces of the packages dry. The ultraviolet lamps 5 are arranged on the inner walls of both sides of the sterilization box 1 and are aligned between the adjacent conveyor belts 2 on both sides.

[0032] As Figure 1 , Figure 2 shown, an air purifier 6 is arranged on the sterilization box 1, and the inlet end and the outlet end of the air purifier 6 are respectively communicated with both sides of the sterilization box 1.

[0033] When it is necessary to sterilize and disinfect the bread packages, the feeding conveyor 11 is used to transfer the packages into the sterilization box 1. At this time, the packages are transferred into the topmost conveyor belt 2 and move on the conveyor belt 2. When the packages move to the end position of the conveyor belt 2, the packages automatically slide onto the transfer plate 21 and slide downward along the transfer plate 21.

[0034] During the sliding process, a corner position of the package gradually touches the guiding plate 22, and under the guiding action of the inclined guiding plate 22, the package can be automatically turned over, making the side that was originally in contact with the conveyor belt 2 face the other side. Thus, through the transfer of multiple conveyor belts 2 and the cooperation of the transfer plate 21 and the guiding plate 22, the package can be continuously turned over in the sterilization box 1.

[0035] Meanwhile, during the transfer of the packages, the atomizer 3 atomizes the sterilizing liquid and sprays it into the sterilization box 1 along the atomizing nozzle 4. And a double sterilization and disinfection method of atomization and ultraviolet irradiation is adopted to achieve the complete sterilization of the bread packages, avoiding the packages carrying microorganisms and contaminating the bread, and ensuring the quality and quality of the bread. The sterilization method does not adopt the traditional high-temperature method, which can avoid the packages being damaged by heat.

[0036] And after the sterilization of the package, it can be transported along the discharge conveyor and enter the aseptic packaging workshop to realize the packaging of bread. At the same time, during the sterilization process, the air purifier 6 can timely extract the air containing the sterilizing liquid in the sterilizing box 1, and after purification, the clean air re-enters the sterilizing box 1 to realize the gas circulation. At the same time, it ensures that the concentration of the sterilizing liquid in the sterilizing box 1 tends to be consistent, guarantees the sterilization effect, and also avoids the condensation of excessive sterilizing liquid into water droplets and polluting the package.

[0037] As Figure 1 、 Figure 3 shown, a support frame 31 is vertically arranged on the atomizer 3, a suspension 32 is horizontally arranged on the support rod, a mounting head 33 is arranged on the suspension 32, a liquid replenishing bottle 34 is threadedly arranged on the mounting head 33, and a liquid replenishing channel 35 communicating the mounting head 33 and the liquid injection port of the atomizer 3 is arranged in the support frame 31 and the suspension 32.

[0038] As Figure 3 shown, a switch mechanism 7 for controlling the opening and closing of the liquid replenishing channel 35 is arranged on the support frame 31. The switch mechanism 7 includes a switch plate 71, a motor 72 and a crank connecting rod 73. The switch plate 71 is horizontally slidably connected in the support frame 31 and is used to cover the liquid replenishing channel 35. The motor 72 is arranged on the outer wall of the support frame 31, and the crank connecting rod 73 is arranged between the switch plate 71 and the shaft of the motor 72.

[0039] As Figure 3 shown, a pressure pipe 36 is arranged on the suspension 32 beside the mounting head 33, and a pressure channel 37 communicating the pressure pipe 36 and the mounting head 33 is arranged on the suspension 32. A piston 38 is vertically slidably connected in the pressure pipe 36, and a screw 39 is threadedly connected to the pressure pipe 36. The lower end of the screw 39 is rotatably connected to the upper end surface of the piston 38.

[0040] When the package is sterilized, the sterilizing liquid in the atomizer 3 will gradually decrease. Therefore, before the atomizer 3 works, first fill the atomizer 3 with the sterilizing liquid, and then rotate and install the liquid replenishing bottle 34 filled with the sterilizing liquid on the mounting head 33. Subsequently, rotate the screw 39 to control the piston 38 to move downward. At this time, the air in the pressure pipe 36 will be injected into the liquid replenishing bottle 34, making the liquid replenishing bottle 34 generate a positive pressure.

[0041] When the atomizer 3 starts to work, start the motor 72. At this time, under the action of the crank connecting rod 73, the switch plate 71 makes a horizontal reciprocating motion. At this time, the switch plate 71 controls the continuous opening and closing of the liquid replenishing channel 35, and enables the sterilizing liquid in the liquid replenishing bottle 34 to be continuously injected into the atomizer 3, ensuring the continuous operation of the atomizer 3 and realizing the continuous sterilization and disinfection of the package without stopping the machine.

[0042] When it is necessary to replace the liquid replenishing bottle 34, since there is always bactericidal liquid in the atomizer 3, even if the liquid replenishing bottle 34 is replaced, it will not affect the operation of the atomizer 3, thus ensuring the continuous sterilization and disinfection of the packaging unit.

[0043] As Figure 3 shown, the suspension 32 is rotatably connected to the support frame 31, and a locking mechanism 8 for fixing it to the support frame 31 is provided on the suspension 32.

[0044] As Figure 3 shown, the locking mechanism 8 includes a locking disc 81, a locking rod 82 and a pull ring 83. The locking disc 81 is arranged on the outer wall of the suspension 32, and the locking rod 82 is horizontally slidably connected to the locking disc 81. A locking hole 84 for the locking rod 82 to be screwed into is provided on the support frame 31, and the pull ring 83 is arranged at the end of the locking rod 82.

[0045] Since the liquid replenishing bottle 34 has its opening facing downward during use, when installing the liquid replenishing bottle 34, the locking rod 82 can be first loosened, and then the suspension 32 is controlled to rotate until the installation head 33 faces downward, and then the liquid replenishing bottle 34 is installed and fixed. Finally, the suspension 32 is controlled to rotate in the reverse direction, and the locking rod 82 is tightened so that the locking rod 82 is inserted into the locking hole 84 to realize the fixation of the suspension 32. At this time, the opening of the liquid replenishing bottle 34 faces downward, thus avoiding the phenomenon of spilling during the replacement of the liquid replenishing bottle 34 and realizing the stable replacement and rapid installation of the liquid replenishing bottle 34.

[0046] The specific embodiments are only explanations of the present invention, and they are not limitations on the present invention. Those skilled in the art can make modifications without creative contributions to the embodiments according to needs after reading this specification, but as long as they are within the scope of the claims of the present invention, they are protected by the patent law.

Claims

1. A sterilizing device for bread packaging, characterized in that: include: The sterilization box (1) is hollow inside, a feeding conveyor (11) is horizontally arranged on the upper side wall of one end of the sterilization box (1), and a discharging conveyor (12) is horizontally arranged on the lower side wall of the other end; Conveyor belts (2) are horizontally arranged in multiple layers in the sterilization box (1), and two adjacent layers of the conveyor belts (2) are arranged in a staggered manner with opposite transmission directions, and the multiple conveyor belts (2) form a serpentine transmission channel connecting the feed conveyor (11) and the discharge conveyor (12); An atomizer (3) is arranged outside the sterilization box (1); an atomizing nozzle (4) horizontally arranged in the sterilizing box (1) and located above each of the conveyor belts (2); The ultraviolet lamp (5) is arranged on the inner walls of both sides of the sterilization box (1) and is aimed between the conveyor belts (2) on the adjacent two sides.

2. The bread packaging sterilization device according to claim 1, characterized in that: A transmission plate (21) is arranged at an angle downward at the terminal end of each conveyor belt (2), and a guide plate (22) is arranged at an angle downward at the starting end of each conveyor belt (2), wherein the angle between the transmission plate (21) and the guide plate (22) is 75°-85°.

3. The sterilizing device for bread packaging according to claim 1, characterized in that: The sterilization box (1) is provided with an air purifier (6), and the inlet end and the outlet end of the air purifier (6) are respectively connected to the two sides of the sterilization box (1).

4. The sterilizing device for bread packaging according to claim 1, characterized in that: The atomizer (3) is vertically provided with a support frame (31), the support frame is horizontally provided with a suspension frame (32), the suspension frame (32) is provided with a mounting head (33), the mounting head (33) is threadedly provided with a fluid replenishment bottle (34), the support frame (31) and the suspension frame (32) are provided with a fluid replenishment channel (35) connecting the mounting head (33) and the fluid injection port of the atomizer (3), and the support frame (31) is provided with a switch mechanism (7) for controlling the opening and closing of the fluid replenishment channel (35).

5. The bread packaging sterilization device according to claim 4, characterized in that: The switch mechanism (7) comprises a switch plate (71), a motor (72) and a crank connecting rod (73); the switch plate (71) is horizontally slidably connected to the support frame (31) and is used to cover the fluid infusion channel (35); the motor (72) is arranged on the outer wall of the support frame (31); and the crank connecting rod (73) is arranged between the switch plate (71) and the shaft of the motor (72).

6. The sterilizing device for bread packaging according to claim 5, characterized in that: The suspension (32) is rotatably connected to the support frame (31), and a locking mechanism (8) is provided on the suspension (32) for fixing it on the support frame (31).

7. The sterilizing device for bread packaging according to claim 6, characterized in that: The locking mechanism (8) comprises a locking plate (81), a locking rod (82) and a pull ring (83); the locking plate (81) is arranged on the outer wall of the suspension frame (32); the locking rod (82) is horizontally slidably connected to the locking plate (81); a locking hole (84) for the locking rod (82) to be screwed in is arranged on the support frame (31); and the pull ring (83) is arranged at the end of the locking rod (82).

8. The bread packaging sterilization device according to claim 4, characterized in that: The suspension (32) is provided with a pressurizing tube (36) located beside the mounting head (33), and the suspension (32) is provided with a pressurizing channel (37) connecting the pressurizing tube (36) and the mounting head (33). A piston (38) is vertically slidably connected in the pressurizing tube (36), and a screw (39) is threadedly connected to the pressurizing tube (36), and the lower end of the screw (39) is rotatably connected to the upper end surface of the piston (38).