Oil-gas-water three-phase separator device

By introducing a mixing mechanism and separation mechanism into the three-phase separator device, the rotation and centrifugal force of the stirring blades are used to solve the problem of low separation efficiency of the existing three-phase separator device, and more efficient oil, gas and water separation is achieved.

CN222918158UActive Publication Date: 2025-05-30SHAANXI JIUYANG ENVIRONMENTAL PROTECTION TECH CO LTD
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Patent Information

Application Number
CN202421712614.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-19
Publication Date
2025-05-30
Estimated Expiration
2034-07-19

AI Technical Summary

Technical Problem

The existing three-phase separator devices are inefficient when separating oil, gas and water, and require a long time and a large energy consumption.

Method used

A three-phase separator device for oil, gas and water is designed, and the mixing mechanism and separation mechanism in the main body of the three-phase separator are used to improve the separation efficiency of oil, gas and water through the rotation and centrifugal force of the stirring blades.

Benefits of technology

Through the separation method combined with stirring and centrifugal force, the separation efficiency of oil, gas and water is significantly improved, and the separation time and energy consumption are reduced.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of three-phase separator devices, in particular to an oil-gas-water three-phase separator device which comprises a three-phase separator main body, a water inlet pipe is fixedly connected to one side of the three-phase separator main body and penetrates into the three-phase separator main body, a separation mechanism is fixedly connected to the top end of the three-phase separator main body, and a water outlet pipe is fixedly connected to the other side of the three-phase separator main body. The separation mechanism comprises an exhaust pipe, the exhaust pipe is fixedly connected to the top end of the three-phase separator main body and penetrates into the three-phase separator main body, a drainage pipe is fixedly connected to the bottom end of the three-phase separator main body, and a stirring mechanism is fixedly connected to the side, close to the water inlet pipe, of the separation mechanism; and the three-phase separator is positioned in the three-phase separator main body. According to the three-phase separator disclosed by the utility model, the separation efficiency of the three-phase separator main body on an oil-gas-water mixture can be improved through mutual matching of the stirring mechanism in the three-phase separator main body and parts in the separation mechanism.
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Description

Technical Field

[0001] The utility model relates to the technical field of three-phase separator devices, and particularly relates to an oil-gas-water three-phase separator device. Background Art

[0002] The oil-gas-water three-phase separator is one of the most commonly used devices in the oilfield development and production process. The crude oil collected from the oilfield contains many impurities and cannot be directly used. Therefore, the oil-gas-water three-phase separator is usually used to separate oil, gas and water first. The oil-gas-water three-phase separator and the processing system composed of it play an important role in crude oil and natural gas production.

[0003] However, when the existing three-phase separator device is in use, due to the different densities of different substances in the oil-gas-water mixture, the existing three-phase separator device generally inputs the oil-gas-water mixture into the three-phase separator device first, and after the substances inside it are gradually precipitated and separated, it is convenient to discharge oil, gas and water respectively. This separation method is extremely time-consuming and laborious, resulting in low separation efficiency of the three-phase separator device.

[0004] Therefore, it is very necessary for us to propose an oil-gas-water three-phase separator device to solve the above problems. Summary of the Utility Model

[0005] The purpose of the utility model is to provide an oil-gas-water three-phase separator device. Through the mutual cooperation between the stirring mechanism inside the three-phase separator main body and the parts inside the separation mechanism, the separation efficiency of the three-phase separator main body for the oil-gas-water mixture can be improved, so as to solve the problem that in the prior art, the existing three-phase separator device generally inputs the oil-gas-water mixture into the three-phase separator device first, and after the substances inside it are gradually precipitated and separated, it is convenient to discharge oil, gas and water respectively. This separation method is extremely time-consuming and laborious, resulting in low separation efficiency of the three-phase separator device.

[0006] In order to achieve the above purpose, the utility model provides the following technical solution: an oil-gas-water three-phase separator device, including a three-phase separator main body, one side of the three-phase separator main body is fixedly connected with a water inlet pipe, and penetrates into the inside of the three-phase separator main body. The top end of the three-phase separator main body is fixedly connected with a separation mechanism, and penetrates into the inside of the three-phase separator main body. One side of the separation mechanism close to the water inlet pipe is fixedly connected with a stirring mechanism, and is located inside the three-phase separator main body.

[0007] Preferably, the separation mechanism includes an exhaust pipe which is fixedly connected to the top end of the three-phase separator main body and penetrates into the interior of the three-phase separator main body. A drain pipe is fixedly connected to the bottom end of the three-phase separator main body. A sewage discharge pipe is fixedly connected to one side of the drain pipe and is located at the bottom end of the three-phase separator main body. An oil discharge pipe is fixedly connected to the side of the sewage discharge pipe far away from the drain pipe and penetrates into the interior of the three-phase separator main body. A sealing partition is fixedly connected to the interior of the three-phase separator main body and is located on the side where the water inlet pipe penetrates into the interior of the three-phase separator main body. A flow retardation plate is installed on the side of the sealing partition close to the drain pipe and is fixedly connected to the interior of the three-phase separator main body. A first separation chamber is arranged between the sealing partition and the inner wall of the three-phase separator main body. A second separation chamber is arranged between the sealing partition and the flow retardation plate. A sedimentation chamber is arranged between the side of the flow retardation plate far away from the sealing partition and the inner wall of the three-phase separator main body.

[0008] Preferably, the stirring mechanism includes a fixing plate which is fixedly connected to the side of the sealing partition close to the water inlet pipe. A connecting rod is rotatably connected to the bottom end of the fixing plate. Stirring blades are fixedly sleeved on the outer wall of the bottom end of the connecting rod. A plurality of connecting columns are fixedly connected to the outer wall of the connecting rod and are located above the stirring blades. The side of the connecting column far away from the connecting rod is fixedly connected to a transmission blade and is located at the bottom end of the water inlet pipe.

[0009] Preferably, connection grooves matching the drain pipe and the sewage discharge pipe are formed in the interior of the three-phase separator main body. An exhaust hole matching the exhaust pipe is formed in the top end of the three-phase separator main body. An oil discharge port matching the oil discharge pipe is formed in the bottom end of the three-phase separator main body.

[0010] Preferably, water inlet grooves are formed at the joints where the two ends of the sealing partition are in contact with the inner wall of the three-phase separator main body and are respectively connected to the first separation chamber and the second separation chamber. Flow retardation grooves connected to the sedimentation chamber are formed on the surface of the flow retardation plate.

[0011] Preferably, the connecting rod is rotatably connected to the fixing plate through a ball. The transmission blade is fixedly connected to the connecting column at a certain inclined angle and is located below the water inlet pipe. An activity groove matching the stirring blade is formed in the interior of the first separation chamber.

[0012] In the above technical solution, the technical effects and advantages provided by the present utility model are:

[0013] 1. Through the water inlet pipe, the water inlet pipe pours the oil-gas-water mixture into the first separation chamber inside the three-phase separator body. The oil-gas-water mixture is diverted through the water inlet grooves at both ends of the sealing partition on one side of the first separation chamber into the second separation chamber. At the same time, when the diverted oil-gas-water mixture flows into the second separation chamber, the diverted oil-gas-water mixture collides with each other inside the second separation chamber, and the water flow forms a vortex, so that the oil, gas and water are separated from each other. At the same time, the gas is discharged from the inside of the three-phase separator body through the exhaust pipe. At the same time, after the oil and water collide with each other, they flow into the sedimentation chamber through the flow retarder plate, and the collided and mixed oil and water are retarded by the flow retarder plate and flow into the sedimentation chamber for sedimentation separation, and the separation operation of the oil, gas and water can be completed;

[0014] 2. The oil-gas-water mixture is transported to the inside of the three-phase separator body through the water inlet pipe. When the water flow drops from the water inlet pipe, it impacts the drive blades. The drive blades are driven to rotate by the force. The drive blades drive the connecting rod at the bottom end of the fixed plate to rotate through the connecting column. The rotation of the connecting rod drives the stirring blades sleeved on the outer wall of the bottom end to rotate. The rotation of the stirring blades drives the oil-gas-water mixture inside the first separation chamber to rotate. The rotation of the oil-gas-water mixture separates the oil, gas and water from each other by centrifugal force, and the oil is separated and floats on the water surface. After the oil-gas-water mixture is separated by stirring and then flows into the second separation chamber, the separation efficiency of the three-phase separator body can be improved. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the drawings required to be used in the embodiments. Obviously, the drawings described below are only some embodiments recorded in the present invention. For those of ordinary skill in the art, other drawings can also be obtained according to these drawings.

[0016] Figure 1 It is a schematic diagram of the overall structure of the present utility model;

[0017] Figure 2 It is a front structural sectional view of the three-phase separator body of the present utility model;

[0018] Figure 3 It is a sectional structural view of the three-phase separator body of the present utility model;

[0019] Figure 4 It is a side structural view of the three-phase separator body of the present utility model;

[0020] Figure 5 For the present utility model Figure 3 The enlarged structural view at A in it.

[0021] Explanation of the reference numerals in the drawings:

[0022] 1. Three-phase separator main body; 101. Water inlet pipe; 2. Separation mechanism; 201. Exhaust pipe; 202. Drain pipe; 203. Sewage discharge pipe; 204. Oil discharge pipe; 205. Sealing partition board; 206. Flow retarder plate; 207. First separation chamber; 208. Second separation chamber; 209. Sedimentation chamber; 3. Stirring mechanism; 301. Fixed plate; 302. Connecting rod; 303. Stirring blade; 304. Connecting column; 305. Driving blade. Detailed implementation mode

[0023] In order to enable those skilled in the art to better understand the technical solution of the present utility model, the present utility model will be further introduced in detail below in conjunction with the accompanying drawings.

[0024] The present utility model provides an oil-gas-water three-phase separator device as shown in Figures 1-5 Figure 10. The device includes a three-phase separator main body 1. A water inlet pipe 101 is fixedly connected to one side of the three-phase separator main body 1 and penetrates into the inside of the three-phase separator main body 1. A separation mechanism 2 is fixedly connected to the top end of the three-phase separator main body 1 and penetrates into the inside of the three-phase separator main body 1. A stirring mechanism 3 is fixedly connected to the side of the separation mechanism 2 close to the water inlet pipe 101 and is located inside the three-phase separator main body 1. By the mutual cooperation between the stirring mechanism 3 inside the three-phase separator main body 1 and the parts inside the separation mechanism 2, the separation efficiency of the three-phase separator main body 1 for the oil-gas-water mixture can be improved.

[0025] Referring to the attached drawings of the specification Figures 1-5 Figure 15, the separation mechanism 2 includes an exhaust pipe 201. The exhaust pipe 201 is fixedly connected to the top end of the three-phase separator main body 1 and penetrates into the inside of the three-phase separator main body 1. A drain pipe 202 is fixedly connected to the bottom end of the three-phase separator main body 1. A sewage discharge pipe 203 is fixedly connected to one side of the drain pipe 202 and is located at the bottom end of the three-phase separator main body 1. An oil discharge pipe 204 is fixedly connected to the side of the sewage discharge pipe 203 away from the drain pipe 202 and penetrates into the inside of the three-phase separator main body 1. A sealing partition board 205 is fixedly connected inside the three-phase separator main body 1 and is located on the side where the water inlet pipe 101 penetrates into the inside of the three-phase separator main body 1. A flow retarder plate 206 is installed on the side of the sealing partition board 205 close to the drain pipe 202 and is fixedly connected to the inside of the three-phase separator main body 1. A first separation chamber 207 is provided between the sealing partition board 205 and the inner wall of the three-phase separator main body 1. A second separation chamber 208 is provided between the sealing partition board 205 and the flow retarder plate 206. A sedimentation chamber 209 is provided between the side of the flow retarder plate 206 away from the sealing partition board 205 and the inner wall of the three-phase separator main body 1. By the mutual cooperation between the parts inside the separation mechanism 2, the separation efficiency of the oil-gas-water mixture inside the three-phase separator main body 1 can be improved.

[0026] Referring to the attached drawings of the specification Figures 1-5, the stirring mechanism 3 includes a fixing plate 301, the fixing plate 301 is fixedly connected to one side of the sealing partition plate 205 close to the water inlet pipe 101. The bottom end of the fixing plate 301 is rotatably connected to a connecting rod 302. The outer wall of the bottom end of the connecting rod 302 is sleeved and fixed with a stirring blade 303. The outer wall of the connecting rod 302 is fixedly connected with a plurality of connecting columns 304, and is located above the stirring blade 303. One side of the connecting column 304 away from the connecting rod 302 is fixedly connected with a transmission blade 305, and is located at the bottom end of the water inlet pipe 101. Through the mutual cooperation between the internal parts of the stirring mechanism 3, it is convenient to...

[0027] Refer to the attached instructions Figures 1-5 , a connection groove matching the drain pipe 202 and the sewage discharge pipe 203 is opened inside the three-phase separator main body 1. An exhaust hole matching the exhaust pipe 201 is opened at the top end of the three-phase separator main body 1. An oil discharge port matching the oil discharge pipe 204 is opened at the bottom end of the three-phase separator main body 1. By opening a connection groove matching the drain pipe 202 and the sewage discharge pipe 203 inside the three-phase separator main body 1, it is convenient for the drain pipe 202 and the sewage discharge pipe 203 to discharge the water at the bottom from inside the three-phase separator main body 1.

[0028] Refer to the attached instructions Figures 1-5 , water inlet grooves are opened at the joints where both ends of the sealing partition plate 205 are in contact with the inner wall of the three-phase separator main body 1, and are respectively connected to the first separation chamber 207 and the second separation chamber 208. Slow flow grooves connecting to the sedimentation chamber 209 are opened on the surface of the slow flow plate 206. By opening slow flow grooves connecting to the sedimentation chamber 209 on the surface of the slow flow plate 206, it is convenient for the oil-water separation material to slowly flow into the sedimentation chamber 209 through the second separation chamber 208 for sedimentation separation.

[0029] Refer to the attached instructions Figures 1-5 , the connecting rod 302 is rotatably connected to the fixing plate 301 through a ball. The transmission blade 305 is fixedly connected to the connecting column 304 at an inclined angle and is located below the water inlet pipe 101. An activity groove matching the stirring blade 303 is opened inside the first separation chamber 207. By opening an activity groove matching the stirring blade 303 inside the first separation chamber 207, it is convenient for the stirring blade 303 to rotate and drive the oil-gas-water mixture to stir.

[0030] The working principle of this utility model:

[0031] Refer to the attached instructions Figures 1-5, through the water inlet pipe 101, the water inlet pipe 101 pours the oil-gas-water mixture into the first separation chamber 207 inside the three-phase separator main body 1, and the oil-gas-water mixture is shunted to the inside of the second separation chamber 208 through the water inlet grooves at both ends of the sealing partition plate 205 on one side of the first separation chamber 207. At the same time, when the shunted oil-gas-water mixture flows into the second separation chamber 208, the shunted oil-gas-water mixture collides with each other inside the second separation chamber 208, and makes the water flow in a vortex shape, so that the oil, gas and water are separated from each other. At the same time, the gas is discharged from the inside of the three-phase separator main body 1 through the exhaust pipe 201. At the same time, after the oil and water collide with each other, they flow into the precipitation chamber 209 through the flow retarder plate 206, and the collided and mixed oil and water are slowly flowed to the inside of the precipitation chamber 209 through the flow retarder plate 206 for precipitation separation, and the separation operation of the oil, gas and water can be completed;

[0032] Refer to the attached drawings of the specification Figures 1-5 , the oil-gas-water mixture is transported to the inside of the three-phase separator main body 1 through the water inlet pipe 101, so that when the water flow drops from the water inlet pipe 101, it impacts the transmission blade 305, and the transmission blade 305 is driven to rotate by the force. The transmission blade 305 drives the connecting rod 302 at the bottom end of the fixing plate 301 to rotate through the connecting column 304. The rotation of the connecting rod 302 drives the stirring blade 303 sleeved on the outer wall of the bottom end to rotate, and the rotation of the stirring blade 303 drives the oil-gas-water mixture inside the first separation chamber 207 to rotate, and the oil-gas-water mixture rotates to separate the oil, gas and water from each other by centrifugal force, and makes the oil separate and float on the water surface. After the oil-gas-water mixture is separated by stirring and then flows into the second separation chamber 208, the separation efficiency of the three-phase separator main body 1 can be improved.

[0033] Only some exemplary embodiments of the present invention have been described by way of illustration above. Undoubtedly, for those of ordinary skill in the art, without departing from the spirit and scope of the present invention, the described embodiments can be modified in various different ways. Therefore, the above drawings and description are illustrative in nature and should not be construed as limiting the protection scope of the claims of the present invention.

Claims

1. An oil-gas-water three-phase separator device, comprising a three-phase separator body (1), characterized in that: A water inlet pipe (101) is connected and fixed to one side of the three-phase separator body (1) and penetrates into the interior of the three-phase separator body (1); a separation mechanism (2) is connected and fixed to the top of the three-phase separator body (1) and penetrates into the interior of the three-phase separator body (1); a stirring mechanism (3) is connected and fixed to the side of the separation mechanism (2) close to the water inlet pipe (101) and is located inside the three-phase separator body (1).

2. The oil-gas-water three-phase separator device according to claim 1, characterized in that: The separation mechanism (2) comprises an exhaust pipe (201), the exhaust pipe (201) is connected and fixed to the top of the three-phase separator body (1) and penetrates into the interior of the three-phase separator body (1), the bottom of the three-phase separator body (1) is connected and fixed to a drain pipe (202), one side of the drain pipe (202) is connected and fixed to a sewage pipe (203) and is located at the bottom of the three-phase separator body (1), the side of the sewage pipe (203) away from the drain pipe (202) is connected and fixed to an oil drain pipe (204) and penetrates into the interior of the three-phase separator body (1), and the interior of the three-phase separator body (1) is connected and fixed to a sealing A partition (205) is provided, and is located on the side where the water inlet pipe (101) passes through the inside of the three-phase separator body (1); a slow flow plate (206) is installed on the side of the sealing partition (205) close to the drain pipe (202), and is connected and fixed to the inside of the three-phase separator body (1); a first separation chamber (207) is provided between the sealing partition (205) and the inner wall of the three-phase separator body (1); a second separation chamber (208) is provided between the sealing partition (205) and the slow flow plate (206); a sedimentation chamber (209) is provided between the side of the slow flow plate (206) away from the sealing partition (205) and the inner wall of the three-phase separator body (1).

3. The oil-gas-water three-phase separator device according to claim 2, characterized in that: The stirring mechanism (3) comprises a fixed plate (301), the fixed plate (301) being connected and fixed to a side of the sealing partition (205) close to the water inlet pipe (101), the bottom end of the fixed plate (301) being rotatably connected to a connecting rod (302), a stirring blade (303) being sleeved and fixed to the outer wall of the bottom end of the connecting rod (302), a plurality of connecting columns (304) being connected and fixed to the outer wall of the connecting rod (302) and being located above the stirring blade (303), and a transmission blade (305) being connected and fixed to a side of the connecting column (304) away from the connecting rod (302) and being located at the bottom end of the water inlet pipe (101).

4. The oil-gas-water three-phase separator device according to claim 2, characterized in that: The interior of the three-phase separator body (1) is provided with a connection groove matching the drain pipe (202) and the sewage pipe (203); the top end of the three-phase separator body (1) is provided with an exhaust hole matching the exhaust pipe (201); and the bottom end of the three-phase separator body (1) is provided with an oil discharge port matching the oil discharge pipe (204).

5. The oil-gas-water three-phase separator device according to claim 2, characterized in that: Water inlet grooves are provided at the two ends of the sealing partition (205) where they are in contact with the inner wall of the three-phase separator body (1), and are respectively connected to the first separation chamber (207) and the second separation chamber (208). A slow flow groove connected to the sedimentation chamber (209) is provided on the surface of the slow flow plate (206).

6. The oil-gas-water three-phase separator device according to claim 3, characterized in that: The connecting rod (302) is rotatably connected to the fixed plate (301) via a ball bearing, the transmission blade (305) is connected and fixed to the connecting column (304) at a certain angle and is located below the water inlet pipe (101), and a movable groove matching the stirring blade (303) is provided inside the first separation chamber (207).