Integrated lens double-Y-axis multifunctional composite assembling machine

Abstract

The utility model relates to the technical field of lens production, in particular to an integrated lens double-Y-axis multifunctional composite assembling machine which comprises a rack and a portal frame arranged on the rack. An X-axis linear motor is arranged on one side of the portal frame in the X-axis direction. A first material placing assembly and a second material placing assembly are arranged at the output end of the linear motor. The rack is provided with a first feeding seat and a second feeding seat on one side of the portal frame; the rack is provided with a first Y-axis linear motor and a second Y-axis linear motor in the Y-axis direction. A material moving X-axis linear sliding table is arranged on the other side of the portal frame in the X-axis direction. And the rack is provided with a dispensing assembly and a curing assembly on the other side of the portal frame. According to the utility model, through the arrangement of the material placing assembly, the dispensing assembly and the fixing assembly, the automatic assembly of the lens can be realized, and through the simultaneous arrangement of the first Y-axis linear motor and the second Y-axis linear motor, the overall working efficiency can be greatly improved.

Description

Technical Field

[0001] The utility model relates to the technical field of lens production, and particularly relates to an integrated lens dual-Y-axis multi-functional composite assembly machine. Background Art

[0002] In the production process of optical lenses, assembling accessories such as lenses, spacers, and mylar sheets into the lens barrel is a key process step. Traditional assembly setups usually follow the following process: First, the lenses, spacers, mylar sheets, and lens barrels are placed, and then dispensing and curing are carried out.

[0003] Dispensing and curing are important steps to ensure the stable connection of each accessory. However, this process usually takes a long time. The glue needs some time to completely cover and fix each accessory, and then the curing time further extends the entire assembly cycle. Before the dispensing and curing are completed, other steps cannot continue, resulting in low work efficiency in the entire production process. Summary of the Utility Model

[0004] The purpose of the utility model is to provide an integrated lens dual-Y-axis multi-functional composite assembly machine for the above deficiencies in the prior art.

[0005] The purpose of the utility model is achieved through the following technical solutions: An integrated lens dual-Y-axis multi-functional composite assembly machine includes a frame and a gantry arranged on the frame; an X-axis linear motor is arranged on one side of the gantry along the X-axis direction; a first material placing assembly and a second material placing assembly are arranged at the output end of the linear motor;

[0006] The frame is provided with a first loading seat and a second loading seat on one side of the gantry; a first Y-axis linear motor and a second Y-axis linear motor are arranged on the frame along the Y-axis direction; a first feeding seat and a second feeding seat are respectively arranged at the output ends of the first Y-axis linear motor and the second Y-axis linear motor; the first material placing assembly is used to move between the first loading seat, the first Y-axis linear motor, and the second Y-axis linear motor; the second material placing assembly is used to move between the second loading seat, the second Y-axis linear motor, and the first Y-axis linear motor;

[0007] A material transfer X-axis linear slide is arranged on the other side of the gantry along the X-axis direction; a material transfer assembly is arranged at the output end of the material transfer X-axis linear slide;

[0008] The frame is provided with a dispensing assembly and a curing assembly on the other side of the gantry; the material transfer assembly is used to move between the curing assembly, the first Y-axis linear motor, the second Y-axis linear motor, and the dispensing.

[0009] The utility model is further configured such that the gantry is spanned across the first Y-axis linear motor and the second Y-axis linear motor; the first Y-axis linear motor and the second Y-axis linear motor are arranged side by side; and the first Y-axis linear motor and the second Y-axis linear motor are arranged between the first loading seat and the second loading seat.

[0010] The utility model is further configured such that the first Y-axis linear motor and the second Y-axis linear motor are arranged between the dispensing assembly and the curing assembly.

[0011] The utility model is further configured such that the machine frame is provided with a first loading bracket and a second loading bracket on one side of the gantry; the first loading bracket is provided with a plurality of first loading trays in the height direction; the second loading bracket is provided with a plurality of second loading trays in the height direction; the machine frame is provided with a first loading Y-axis linear slide and a second loading Y-axis linear slide in the Y-axis direction on one side of the gantry; the first loading Y-axis linear slide is used to drive the first loading seat to move between the first loading bracket and the first material placing assembly; and the second loading Y-axis linear slide is used to drive the second loading seat to move between the second loading bracket and the second material placing assembly.

[0012] The utility model is further configured such that the first material placing assembly includes a first material placing Z-axis linear slide arranged in the height direction, a first material placing seat arranged at the output end of the first material placing Z-axis linear slide, a first material placing suction nozzle arranged on the first material placing seat, and a first material placing camera arranged on the first material placing seat;

[0013] The second material placing assembly includes a second material placing Z-axis linear slide arranged in the height direction, a second material placing seat arranged at the output end of the second material placing Z-axis linear slide, a second material placing suction nozzle arranged on the second material placing seat, and a second material placing camera arranged on the second material placing seat.

[0014] The utility model is further configured such that a first lower camera is arranged between the first Y-axis linear motor and the first loading seat; a second lower camera is arranged between the second Y-axis linear motor and the second loading seat; a camera X-axis linear slide is arranged between the tops of the first lower camera and the second lower camera on the machine frame; and an upper camera is arranged at the output end of the camera X-axis linear slide.

[0015] The utility model is further configured such that the dispensing assembly includes a dispensing seat, a dispensing head arranged on the dispensing seat, a dispensing Y-axis linear slide arranged in the Y-axis direction, and a dispensing clamping table arranged at the output end of the dispensing Y-axis linear slide; and the dispensing Y-axis linear slide is used to drive the dispensing clamping table to move between the dispensing head and the material transfer assembly.

[0016] The present utility model is further configured such that the curing assembly includes a curing base, a UV lamp disposed on the curing base, a curing Y-axis linear slide table disposed along the Y-axis direction, and a curing clamping table disposed at the output end of the curing Y-axis linear slide table; the curing Y-axis linear slide table is used to drive the curing clamping table to move between the UV lamp and the material transfer assembly.

[0017] The present utility model is further configured such that the material transfer assembly includes a material transfer base disposed at the output end of the material transfer X-axis linear slide table, a first material transfer slide rail and a second material transfer slide rail disposed on the material transfer base along the height direction, a first material transfer suction nozzle slidably disposed on the first material transfer slide rail, a second material transfer suction nozzle slidably disposed on the second material transfer slide rail, a material transfer motor disposed on the material transfer base, a material transfer synchronous belt connected to the output end of the material transfer motor, and a material transfer camera disposed on the material transfer base; the first material transfer slide rail and the second material transfer slide rail are arranged side by side; the first material transfer suction nozzle and the second material transfer suction nozzle are respectively connected to both sides of the material transfer synchronous belt.

[0018] Advantages of the present utility model: By providing a material placing assembly, a dispensing assembly, and a fixing assembly, the present utility model can achieve automatic assembly of the lens, and by simultaneously providing a first Y-axis linear motor and a second Y-axis linear motor, the overall working efficiency can be greatly improved. Description of the Drawings

[0019] The utility model is further described with reference to the accompanying drawings, but the embodiments in the drawings do not constitute any limitation to the present utility model. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained according to the following drawings.

[0020] Figure 1 It is a schematic structural view of the first perspective of the present utility model;

[0021] Figure 2 It is a schematic structural view of the second perspective of the present utility model;

[0022] Figure 3 It is a schematic structural view of the third perspective of the present utility model;

[0023] Figure 4 It is a schematic structural view of the fourth perspective of the present utility model;

[0024] Figure 5 It is a schematic structural view of the material transfer assembly of the present utility model;

[0025] Among them: 1. Frame; 11. Gantry; 12. X-axis linear motor; 13. Material transfer X-axis linear slide; 14. First lower camera; 15. Second lower camera; 16. Camera X-axis linear slide; 17. Upper camera; 3. First loading seat; 31. First loading bracket; 32. First loading tray; 33. First loading Y-axis linear slide; 4. Second loading seat; 41. Second loading bracket; 42. Second loading tray; 43. Second loading Y-axis linear slide; 51. First Y-axis linear motor; 52. Second Y-axis linear motor; 53. First feeding seat; 54. Second feeding seat; 55. Lens barrel tray; 61. First material placing Z-axis linear slide; 62. First material placing seat; 63. First material placing suction nozzle; 64. First material placing camera; 65. Second material placing Z-axis linear slide; 66. Second material placing seat; 67. Second material placing suction nozzle; 68. Second material placing camera; 7. Material transfer seat; 71. First material transfer slide rail; 72. Second material transfer slide rail; 73. First material transfer suction nozzle; 74. Second material transfer suction nozzle; 75. Material transfer motor; 76. Material transfer synchronous belt; 77. Material transfer camera; 8. Glue dispensing seat; 81. Glue dispensing head; 82. Glue dispensing Y-axis linear slide; 83. Glue dispensing clamping table; 9. Curing seat; 91. UV lamp; 92. Curing Y-axis linear slide; 93. Curing clamping table. Detailed implementation mode

[0026] The present utility model will be further described in conjunction with the following embodiments.

[0027] It can be seen from Figures 1 to 5 that a one-piece lens double-Y-axis multi-functional composite assembly machine described in this embodiment includes a frame 1 and a gantry 11 provided on the frame 1; an X-axis linear motor 12 is provided on one side of the gantry 11 along the X-axis direction; a first material placing assembly and a second material placing assembly are provided at the output end of the linear motor;

[0028] A first loading seat 3 and a second loading seat 4 are provided on one side of the frame 1 where the gantry 11 is located; a first Y-axis linear motor 51 and a second Y-axis linear motor 52 are provided on the frame 1 along the Y-axis direction; a first feeding seat 53 and a second feeding seat 54 are respectively provided at the output ends of the first Y-axis linear motor 51 and the second Y-axis linear motor 52; the first material placing assembly is used to move between the first loading seat 3, the first Y-axis linear motor 51 and the second Y-axis linear motor 52; the second material placing assembly is used to move between the second loading seat 4, the second Y-axis linear motor 52 and the first Y-axis linear motor 51;

[0029] A material transfer X-axis linear slide 13 is provided on the other side of the gantry 11 along the X-axis direction; a material transfer assembly is provided at the output end of the material transfer X-axis linear slide 13;

[0030] On the other side of the gantry 11 of the frame 1, there are a dispensing assembly and a curing assembly; the material transfer assembly is used to move between the curing assembly, the first Y-axis linear motor 51, the second Y-axis linear motor 52, and the dispensing area.

[0031] Specifically, for the integrated lens dual-Y-axis multi-functional composite assembly machine in this embodiment, lens trays 55 for placing lens barrels are respectively placed on the first feeding base 53 and the second feeding base 54, and a first loading base 3 and a second loading base 4 respectively place a first loading tray 32 and a second loading tray 42. The accessories on the first loading tray 32 and the accessories on the second loading tray 42 can be lenses, spacers, or mylar sheets, etc.

[0032] During use, first move the first feeding base 53 and the second feeding base 54 to one side of the gantry 11, place the first loading tray 32 and the second loading tray 42 on the first feeding base 53 and the second feeding base 54 respectively, and place the lens trays 55 on the first feeding base 53 and the second feeding base 54 respectively; start the first material placing assembly and the second material placing assembly. Driven by the X-axis linear motor 12, the first material placing assembly and the second material placing assembly respectively place the accessories on the first loading base 3 and the second loading base 4 into the lens barrels on the first feeding base 53. After the first feeding base 53 is full, the first Y-axis linear motor 51 drives the first feeding base 53 to move to the other side of the gantry 11; then, driven by the X-axis linear motor 12, the first material placing assembly and the second material placing assembly respectively place the accessories on the first loading base 3 and the second loading base 4 into the lens barrels on the second feeding base 54, thereby effectively improving the efficiency of material placing.

[0033] When the first feeding base 53 or the second feeding base 54 moves to the other side of the gantry 11, start the material transfer assembly. Driven by the material transfer X-axis linear slide 13, move the material on the first feeding base 53 or the second feeding base 54 to the dispensing assembly for dispensing. After dispensing, driven by the material transfer assembly and the material transfer X-axis linear slide 13, move the material to the curing assembly for curing; after curing, driven by the material transfer assembly and the material transfer X-axis linear slide 13, place the material back on the first feeding base 53 or the second feeding base 54 again.

[0034] Specifically, in this embodiment, by setting the material placing assembly, the dispensing assembly, and the fixing assembly, automatic assembly of the lens can be achieved, and by simultaneously setting the first Y-axis linear motor 51 and the second Y-axis linear motor 52, the overall working efficiency can be greatly improved.

[0035] An integrated lens dual-Y-axis multi-functional composite assembly machine described in this embodiment, the gantry 11 straddles the first Y-axis linear motor 51 and the second Y-axis linear motor 52; the first Y-axis linear motor 51 and the second Y-axis linear motor 52 are arranged side by side; the first Y-axis linear motor 51 and the second Y-axis linear motor 52 are arranged between the first loading base 3 and the second loading base 4.

[0036] Specifically, through the above settings, the overall structure is more stable and reliable.

[0037] An integrated lens dual-Y-axis multi-functional composite assembly machine described in this embodiment, the first Y-axis linear motor 51 and the second Y-axis linear motor 52 are arranged between the dispensing component and the curing component. Specifically, through the above settings, the overall structure is more stable and reliable.

[0038] An integrated lens dual-Y-axis multi-functional composite assembly machine described in this embodiment, the machine frame 1 is provided with a first loading bracket 31 and a second loading bracket 41 on one side of the gantry 11; the first loading bracket 31 is provided with a plurality of first loading trays 32 along the height direction; the second loading bracket 41 is provided with a plurality of second loading trays 42 along the height direction; the machine frame 1 is provided with a first loading Y-axis linear slide 33 and a second loading Y-axis linear slide 43 along the Y-axis direction on one side of the gantry 11; the first loading Y-axis linear slide 33 is used to drive the first loading base 3 to move between the first loading bracket 31 and the first material placing component; the second loading Y-axis linear slide 43 is used to drive the second loading base 4 to move between the second loading bracket 41 and the second material placing component.

[0039] Specifically, in this embodiment, through the above settings, the first loading Y-axis linear slide 33 drives the first loading base 3 to the position of the first loading bracket 31, so as to perform the loading and unloading of the first loading tray 32; the second loading Y-axis linear slide 43 drives the second loading base 4 to the position of the second loading bracket 41, so as to perform the loading and unloading of the second loading tray 42.

[0040] An integrated lens dual-Y-axis multi-functional composite assembly machine described in this embodiment, the first material placing component includes a first material placing Z-axis linear slide 61 arranged along the height direction, a first material placing seat 62 arranged at the output end of the first material placing Z-axis linear slide 61, a first material placing suction nozzle 63 arranged on the first material placing seat 62, and a first material placing camera 64 arranged on the first material placing seat 62;

[0041] The second material placing component includes a second material placing Z-axis linear slide 65 arranged along the height direction, a second material placing seat 66 arranged at the output end of the second material placing Z-axis linear slide 65, a second material placing suction nozzle 67 arranged on the second material placing seat 66, and a second material placing camera 68 arranged on the second material placing seat 66.

[0042] Specifically, by setting the first material placing camera 64, the first material placing suction nozzle 63 can accurately pick up the accessories on the first loading tray 32. By setting the second material placing camera 68, the second material placing suction nozzle 67 can accurately pick up the accessories on the second loading tray 42.

[0043] In an integrated lens dual-Y-axis multi-functional composite assembly machine described in this embodiment, a first lower camera 14 is provided between the first Y-axis linear motor 51 and the first loading base 3; a second lower camera 15 is provided between the second Y-axis linear motor 52 and the second loading base 4; a camera X-axis linear slide 16 is provided on the frame 1 between the tops of the first lower camera 14 and the second lower camera 15; an upper camera 17 is provided at the output end of the camera X-axis linear slide 16.

[0044] Specifically, through the cooperation of the first lower camera 14 and the upper camera 17, it can be detected whether the accessory is sucked at the exact center of the first material placing suction nozzle 63; through the cooperation of the second lower camera 15 and the upper camera 17, it can be detected whether the accessory is sucked at the exact center of the second material placing suction nozzle 67.

[0045] In an integrated lens dual-Y-axis multi-functional composite assembly machine described in this embodiment, the dispensing assembly includes a dispensing base 8, a dispensing head 81 provided on the dispensing base 8, a dispensing Y-axis linear slide 82 arranged along the Y-axis direction, and a dispensing clamping table 83 provided at the output end of the dispensing Y-axis linear slide 82; the dispensing Y-axis linear slide 82 is used to drive the dispensing clamping table 83 to move between the dispensing head 81 and the material transfer assembly.

[0046] Specifically, when the first feeding base 53 or the second feeding base 54 moves to the other side of the gantry 11, under the action of the material transfer X-axis linear slide 13, the material transfer assembly moves the material on the lens barrel tray 55 to the dispensing clamping table 83, and the dispensing Y-axis linear slide 82 moves the material on the dispensing clamping table 83 to the position of the dispensing head 81 for dispensing treatment.

[0047] In an integrated lens dual-Y-axis multi-functional composite assembly machine described in this embodiment, the curing assembly includes a curing base 9, a UV lamp 91 provided on the curing base 9, a curing Y-axis linear slide 92 arranged along the Y-axis direction, and a curing clamping table 93 provided at the output end of the curing Y-axis linear slide 92; the curing Y-axis linear slide 92 is used to drive the curing clamping table 93 to move between the UV lamp 91 and the material transfer assembly.

[0048] Specifically, after the material dispensing is completed, under the action of the material transfer X-axis linear slide 13, the material transfer assembly moves the material on the dispensing clamping table 83 to the curing clamping table 93, and the curing Y-axis linear slide 92 moves the material on the curing clamping table 93 to the position of the UV lamp 91 for curing treatment.

[0049] An integrated lens dual-Y-axis multi-functional composite assembly machine according to this embodiment, the material transfer assembly includes a material transfer seat 7 provided at the output end of the material transfer X-axis linear slide 13, a first material transfer slide rail 71 and a second material transfer slide rail 72 provided on the material transfer seat 7 along the height direction, a first material transfer suction nozzle 73 slidably provided on the first material transfer slide rail 71, a second material transfer suction nozzle 74 slidably provided on the second material transfer slide rail 72, a material transfer motor 75 provided on the material transfer seat 7, a material transfer synchronous belt 76 connected to the output end of the material transfer motor 75, and a material transfer camera 77 provided on the material transfer seat 7; the first material transfer slide rail 71 and the second material transfer slide rail 72 are arranged side by side; the first material transfer suction nozzle 73 and the second material transfer suction nozzle 74 are respectively connected to both sides of the material transfer synchronous belt 76.

[0050] Specifically, in this embodiment, by setting the material transfer camera 77, it is convenient for the first material transfer suction nozzle 73 and the second material transfer suction nozzle 74 to accurately suck materials; and the first material transfer suction nozzle 73 and the second material transfer suction nozzle 74 can perform alternating lifting, so that the first material transfer suction nozzle 73 and the second material transfer suction nozzle 74 can alternately suck materials in the lens barrel tray 55, effectively improving the working efficiency.

[0051] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit the protection scope of the present invention. Although the present invention has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand that the technical solutions of the present invention can be modified or equivalently replaced without departing from the essence and scope of the technical solutions of the present invention.

Claims

1. An integrated lens dual Y-axis multifunctional composite assembly machine, characterized in that: It includes a frame and a gantry frame arranged on the frame; an X-axis linear motor is arranged on one side of the gantry frame along the X-axis direction; a first swinging material assembly and a second swinging material assembly are arranged at the output end of the linear motor; The frame is provided with a first loading seat and a second loading seat on one side of the gantry; the frame is provided with a first Y-axis linear motor and a second Y-axis linear motor along the Y-axis direction; the output ends of the first Y-axis linear motor and the output ends of the second Y-axis linear motor are provided with a first feeding seat and a second feeding seat respectively; the first swing assembly is used to move between the first loading seat, the first Y-axis linear motor and the second Y-axis linear motor; the second swing assembly is used to move between the second loading seat, the second Y-axis linear motor and the first Y-axis linear motor; The other side of the gantry is provided with a material-transferring X-axis linear slide along the X-axis direction; the output end of the material-transferring X-axis linear slide is provided with a material-transferring assembly; The frame is provided with a dispensing component and a curing component on the other side of the gantry; the material moving component is used to move between the curing component, the first Y-axis linear motor, the second Y-axis linear motor and the dispensing component.

2. The one-piece lens dual Y-axis multifunctional composite assembly machine according to claim 1, characterized in that: The gantry is arranged across the first Y-axis linear motor and the second Y-axis linear motor; the first Y-axis linear motor and the second Y-axis linear motor are arranged side by side; the first Y-axis linear motor and the second Y-axis linear motor are arranged between the first loading seat and the second loading seat.

3. The one-piece lens dual Y-axis multifunctional composite assembly machine according to claim 1, characterized in that: The first Y-axis linear motor and the second Y-axis linear motor are arranged between the dispensing component and the curing component.

4. The one-piece lens dual Y-axis multifunctional composite assembly machine according to claim 1, characterized in that: The frame is provided with a first loading bracket and a second loading bracket on one side of the gantry; the first loading bracket is provided with a plurality of first loading trays along the height direction; the second loading bracket is provided with a plurality of second loading trays along the height direction; the frame is provided with a first loading Y-axis linear slide and a second loading Y-axis linear slide along the Y-axis direction on one side of the gantry; the first loading Y-axis linear slide is used to drive the first loading seat to move between the first loading bracket and the first swing assembly; the second loading Y-axis linear slide is used to drive the second loading seat to move between the second loading bracket and the second swing assembly.

5. The one-piece lens dual Y-axis multifunctional composite assembly machine according to claim 1, characterized in that: The first swing material assembly includes a first swing material Z-axis linear slide arranged along the height direction, a first swing material seat arranged at the output end of the first swing material Z-axis linear slide, a first swing material suction nozzle arranged at the first swing material seat, and a first swing material camera arranged at the first swing material seat; The second swing material assembly includes a second swing material Z-axis linear slide arranged along the height direction, a second swing material seat arranged at the output end of the second swing material Z-axis linear slide, a second swing material suction nozzle arranged on the second swing material seat, and a second swing material camera arranged on the second swing material seat.

6. The one-piece lens dual Y-axis multifunctional composite assembly machine according to claim 5, characterized in that: A first lower camera is provided between the first Y-axis linear motor and the first loading seat; a second lower camera is provided between the second Y-axis linear motor and the second loading seat; a camera X-axis linear slide is provided on the frame between the top of the first lower camera and the top of the second lower camera; an upper camera is provided at the output end of the camera X-axis linear slide.

7. The one-piece lens dual Y-axis multifunctional composite assembly machine according to claim 1, characterized in that: The glue dispensing assembly includes a glue dispensing seat, a glue dispensing head arranged on the glue dispensing seat, a glue dispensing Y-axis linear slide arranged along the Y-axis direction, and a glue dispensing clamping table arranged at the output end of the glue dispensing Y-axis linear slide; the glue dispensing Y-axis linear slide is used to drive the glue dispensing clamping table to move between the glue dispensing head and the material transfer assembly.

8. The one-piece lens dual Y-axis multifunctional composite assembly machine according to claim 1, characterized in that: The curing assembly includes a curing seat, a UV lamp arranged on the curing seat, a curing Y-axis linear slide arranged along the Y-axis direction, and a curing clamping table arranged at the output end of the curing Y-axis linear slide; the curing Y-axis linear slide is used to drive the curing clamping table to move between the UV lamp and the material moving assembly.

9. The one-piece lens dual Y-axis multifunctional composite assembly machine according to claim 1, characterized in that: The material shifting assembly includes a material shifting seat arranged at the output end of the material shifting X-axis linear slide, a first material shifting slide and a second material shifting slide arranged on the material shifting seat along the height direction, a first material shifting suction nozzle slidably arranged on the first material shifting slide, a second material shifting suction nozzle slidably arranged on the second material shifting slide, a material shifting motor arranged on the material shifting seat, a material shifting synchronous belt connected to the output end of the material shifting motor, and a material shifting camera arranged on the material shifting seat; the first material shifting slide and the second material shifting slide are arranged side by side; the first material shifting suction nozzle and the second material shifting suction nozzle are respectively connected to the two sides of the material shifting synchronous belt.

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