Spray cleaning device for wire harness production
By designing a spray cleaning device for wire harness production, the combination of spray head and brushes is used to realize automated cleaning of the wire harness surface, solving the problem of high labor intensity for workers in traditional methods and improving cleaning efficiency.
Patent Information
- Application Number
- CN202421879886.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-02
- Publication Date
- 2025-05-30
- Estimated Expiration
- 2034-08-02
AI Technical Summary
In traditional methods, workers need to repeatedly perform the harness brushing, resulting in high labor intensity and low efficiency.
A spray cleaning device for wire harness production is designed, the surface of the wire harness is wetted by spraying water flow from the spray head, and the surface stains of the wire harness are cleaned with multiple brushes to achieve automatic cleaning.
It reduces the labor intensity of workers, improves cleaning efficiency, and avoids the defect of workers needing to perform repeated brushing actions in traditional methods.
Smart Images
Figure CN222919197U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of wire harness cleaning, in particular to a spray cleaning device for wire harness production. Background Technique
[0002] The wire harness has the characteristics of internal power conduction and external insulation. After the circuit is rectified or the wire harness has been used for a long time, it is necessary to replace and recycle these waste wire harnesses. The copper cores of the replaced waste wire harnesses can be recycled and reused. Since the replaced wire harnesses have been used, stains will adhere to their surfaces, and they need to be cleaned before separation work can be carried out.
[0003] In the prior art, the cleaning of the replaced wire harnesses is generally carried out by workers. The workers first gradually put the wire harnesses into the cleaning tank to wet the surfaces of the wire harnesses, and then use cleaning tools to brush the surfaces of the wire harnesses to remove the stains adhering to the surfaces of the wire harnesses.
[0004] However, in the traditional cleaning of wire harnesses by workers, the workers need to keep repeating the above brushing actions, resulting in a large labor intensity for the workers. Therefore, the utility model provides a spray cleaning device for wire harness production to solve the problems raised above. Content of the Utility Model
[0005] The purpose of the utility model is to provide a spray cleaning device for wire harness production to solve the problems raised in the above background technique.
[0006] To achieve the above purpose, the utility model provides the following technical solution: A spray cleaning device for wire harness production, the spray cleaning device for wire harness production includes: a workbench, a vertical plate and a support plate are arranged above the workbench, a second fixing ring is arranged on the vertical plate, a movable ball is arranged in the second fixing ring, a first fixing ring is arranged on the support plate, an adapter tube is arranged on the surface of the first fixing ring, an adapter rod is screwed in the adapter tube, a brush is arranged at one end of the adapter rod, and a disc is arranged at the other end of the adapter tube;
[0007] A spray rack, a nozzle is arranged at the bottom of the spray rack, a support frame is fixed on the side of the spray rack, a water delivery pipe is connected above the spray rack, the water delivery pipe is connected to a water pump, and the water pump is arranged on a water storage tank.
[0008] Preferably, the lower surface of the workbench is fixed with support columns, the bottom of the support columns is fixed with a base, and there are four groups of support columns, and the four groups of support columns are respectively located at the four ends of the lower surface of the workbench.
[0009] Preferably, a collection cavity is opened on the upper surface of the workbench, the cross-section of the collection cavity is trapezoidal, a water outlet with a valve is arranged at the bottom of the collection cavity, the support frame is fixed to the upper surface of the workbench by welding, and the water storage tank is arranged beside the workbench.
[0010] Preferably, the vertical plate is fixed to the workbench by bolts. There are two groups of vertical plates, which are respectively located at both ends of the upper surface of the workbench. There are several movable balls, and the several movable balls are evenly distributed in the second fixing ring.
[0011] Preferably, a wire harness passes through the first fixing ring and the second fixing ring. The wire harness is located directly below the nozzle. There are several nozzles, and the several nozzles are equidistantly distributed on the lower surface of the spraying frame.
[0012] Preferably, the support plate is fixed to the workbench by welding. There are three groups of support plates, and the three groups of support plates are all located between the two vertical plates. One support plate is close to the feeding place of the wire harness, and the two support plates are close to the discharging place of the wire harness.
[0013] Preferably, there are several connecting cylinders, and the several connecting cylinders are equidistantly distributed on the surface of the first fixing ring. There are several brushes, and the several brushes are evenly distributed on the end face of the connecting rod. The brushes are in contact with the surface of the wire harness. A rotating handle is fixed on the surface of the disc, and anti-slip lines are provided on the surface of the rotating handle.
[0014] Compared with the prior art, the beneficial effects of the present utility model are as follows:
[0015] A spraying and cleaning device for wire harness production proposed by the present utility model. First, the wire harness passes through the second fixing ring on one side vertical plate, and then passes through the first fixing ring on a support plate. There are brushes in the second fixing ring to clean the dust on the surface of the wire harness. Then, by starting the water pump, water is transported through the water delivery pipe to the spraying frame, and finally sprayed out through the nozzles, so that the water is sprayed onto the surface of the wire harness located directly below the nozzles to wet the surface of the wire harness. Subsequently, the wire harness with a wet surface passes through two groups of support plates and passes through the multiple brushes in the first fixing ring of the two groups of support plates to clean the stains on the surface of the wire harness. The wire harness finally exits through the second fixing ring on the other side vertical plate. Thus, workers do not need to carry out repeated cleaning work, reducing the labor intensity of workers. Specifically, workers only need to continuously push the wire harness into the first fixing ring and the second fixing ring, and this device can automatically perform the cleaning operation, avoiding the problem that in the traditional method of workers cleaning the wire harness, workers need to keep repeating the above brushing actions, resulting in a large labor intensity for workers. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic structural diagram of the present utility model;
[0017] Figure 2 It is a schematic structural diagram of the nozzle of the present utility model;
[0018] Figure 3 It is a front view of the structure of the present utility model;
[0019] Figure 4 This is a schematic diagram of the structure of the first fixing ring of the utility model;
[0020] Figure 5 This is a schematic diagram of the structure of the second fixing ring of the utility model.
[0021] In the figure: 1. water pipe; 2. spray rack; 3. support plate; 4. workbench; 5. support column; 6. base;
[0022] 7. Vertical plate; 8. Water tank; 9. Wire harness; 10. Water pump; 11. Nozzle; 12. Support frame; 13. Water outlet; 14. First fixing ring; 15. Connecting rod; 16. Disc; 17. Turning handle; 18. Anti-slip pattern; 19. Connecting tube; 20. Brush; 21. Second fixing ring; 22. Movable ball; 23. Collection chamber. DETAILED DESCRIPTION
[0023] In order to make the purpose and technical solution of the utility model clearly and completely described, and the advantages more clearly understood, the embodiments of the utility model are further described in detail in conjunction with the accompanying drawings. It should be understood that the specific embodiments described here are part of the embodiments of the utility model, not all of the embodiments, and are only used to explain the embodiments of the utility model, and are not used to limit the embodiments of the utility model. All other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0024] Embodiment 1
[0025] See also Figures 1 - 5 The utility model provides a technical solution: a spray cleaning device for wire harness production, the spray cleaning device for wire harness production comprising: a workbench 4, a vertical plate 7 and a support plate 3 are arranged above the workbench 4, a second fixing ring 21 is arranged on the vertical plate 7, a movable ball 22 is arranged in the second fixing ring 21, a first fixing ring 14 is arranged on the support plate 3, a connecting tube 19 is arranged on the surface of the first fixing ring 14, a connecting rod 15 is screwed in the connecting tube 19, a brush 20 is arranged at one end of the connecting rod 15, and a disc 16 is arranged at the other end of the connecting tube 19;
[0026] A spray frame 2, a spray head 11 is arranged at the bottom of the spray frame 2, a support frame 12 is fixed to the side of the spray frame 2, a water pipe 1 is connected to the top of the spray frame 2, the water pipe 1 is connected to a water pump 10, and the water pump 10 is arranged on the water storage tank 8;
[0027] During use, the worker pushes the wire harness 9. The wire harness 9 first passes through the second fixing ring 21 on one side vertical plate 7, and then passes through the first fixing ring 14 on a support plate 3. A brush 20 is provided inside the second fixing ring 21 to clean the dust on the surface of the wire harness 9. Subsequently, by starting the water pump 10, water is conveyed through the water delivery pipe 1 to the spray rack 2 and finally sprayed out through the nozzle 11, so that the water is sprayed onto the surface of the wire harness 9 directly below the nozzle 11 to wet the surface of the wire harness 9. Subsequently, the wetted wire harness 9 passes through two groups of support plates 3 and passes through multiple brushes 20 in the first fixing rings 14 of the two groups of support plates 3 to clean the stains on the surface of the wire harness 9. The wire harness 9 finally discharges through the second fixing ring 21 on the other side vertical plate 7.
[0028] Embodiment Two
[0029] On the basis of Embodiment One, support columns 5 are fixed to the lower surface of the workbench 4, and bases 6 are fixed to the bottoms of the support columns 5. There are four groups of support columns 5, and the four groups of support columns 5 are respectively located at the four ends of the lower surface of the workbench 4.
[0030] During use, the four groups of support columns 5 provided can support the workbench 4. At the same time, the base 6 can increase the contact area between the support column 5 and the ground and improve the stability of the workbench 4.
[0031] A collection cavity 23 is formed on the upper surface of the workbench 4. The cross-section of the collection cavity 23 is trapezoidal. A water outlet 13 with a valve is provided at the bottom of the collection cavity 23. The support frame 12 is fixed to the upper surface of the workbench 4 by welding, and the water storage tank 8 is arranged beside the workbench 4.
[0032] During use, in order to collect the water flow after spraying, the collection cavity 23 is formed. After the water flow falls into the collection cavity 23, it is uniformly collected. When the collection cavity 23 is full, it can be discharged and utilized through the water outlet 13 at the bottom of the collection cavity 23.
[0033] Embodiment Three
[0034] On the basis of Embodiment Two, the vertical plates 7 are fixed to the workbench 4 by bolts. There are two groups of vertical plates 7, and the two groups of vertical plates 7 are respectively located at both ends of the upper surface of the workbench 4. A number of movable balls 22 are provided, and the number of movable balls 22 is evenly distributed in the second fixing ring 21.
[0035] During use, two groups of vertical plates 7 are arranged at the front and back of the workbench 4, which can improve the straightness of the wire harness 9. At the same time, a number of movable balls 22 are provided in the second fixing ring 21 to improve the continuity and stability of the wire harness 9 during transportation.
[0036] The support plates 3 are fixed on the workbench 4 by welding. There are three groups of support plates 3. The three groups of support plates 3 are all located between the two vertical plates 7. One support plate 3 is close to the feeding place of the wire harness 9, and two support plates 3 are close to the discharging place of the wire harness 9.
[0037] A plurality of connecting tubes 19 are provided, and the plurality of connecting tubes 19 are evenly distributed on the surface of the first fixing ring 14. A plurality of brushes 20 are provided, and the plurality of brushes 20 are evenly distributed on the end surface of the connecting rod 15. The brushes 20 are in contact with the surface of the wiring harness 9. A turning handle 17 is fixed on the surface of the disc 16, and an anti-slip pattern 18 is provided on the surface of the turning handle 17.
[0038] When in use, a support plate 3 is provided before the wiring harness 9 is moistened, and a brush 20 is used to perform preliminary cleaning on the surface of the wiring harness 9. Subsequently, two support plates 3 are provided after the wiring harness 9 is moistened to clean stains on the surface of the wiring harness 9 and improve the cleaning effect. After multiple cleanings, the brush 20 will be covered with stains and needs to be replaced. At this time, by turning the handle 17, the connecting rod 15 will be driven to rotate, thereby removing the connecting rod 15 threadedly connected to the connecting tube 19, which is convenient for cleaning the brush 20 or replacing it with a new brush 20.
[0039] In actual use, workers push the wire harness 9, which first passes through the second fixing ring 21 on the side vertical plate 7, and then passes through the first fixing ring 14 on a support plate 3. A brush 20 is provided in the second fixing ring 21 to clean the dust on the surface of the wire harness 9. Then, by starting the water pump 10, water is transported to the spray rack 2 through the water pipe 1, and finally sprayed out through the nozzle 11, so that the water is sprayed to the surface of the wire harness 9 directly below the nozzle 11, so as to wet the surface of the wire harness 9. Then, the wire harness 9 with the wet surface passes through the two sets of support plates 3 and passes through the spray rack 2. The multiple brushes 20 in the first fixed ring 14 in the two groups of support plates 3 are used to clean the stains on the surface of the wiring harness 9. The wiring harness 9 is finally discharged through the second fixed ring 21 on the other side vertical plate 7. Therefore, workers do not need to perform repeated cleaning work, which reduces the labor intensity of workers. Specifically, workers only need to continuously push the wiring harness 9 into the first fixed ring 14 and the second fixed ring 21, and the device can automatically perform the cleaning operation, thus avoiding the traditional cleaning of the wiring harness 9 by workers. The workers need to keep repeating the above-mentioned brushing action, which leads to the problem of high labor intensity of the workers.
[0040] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A spray cleaning device for wire harness production, characterized in that: The spray cleaning device for wire harness production comprises: a workbench (4), a vertical plate (7) and a support plate (3) are arranged above the workbench (4), a second fixing ring (21) is arranged on the vertical plate (7), a movable ball (22) is arranged in the second fixing ring (21), a first fixing ring (14) is arranged on the support plate (3), a connecting tube (19) is arranged on the surface of the first fixing ring (14), a connecting rod (15) is threadedly connected in the connecting tube (19), a brush (20) is arranged at one end of the connecting rod (15), and a disc (16) is arranged at the other end of the connecting tube (19); A spray frame (2) is provided with a spray head (11) at the bottom of the spray frame (2), a support frame (12) is fixed to the side of the spray frame (2), a water pipe (1) is connected to the top of the spray frame (2), the water pipe (1) is connected to a water pump (10), and the water pump (10) is arranged on a water storage tank (8).
2. The spray cleaning device for wire harness production according to claim 1, characterized in that: A support column (5) is fixed on the lower surface of the workbench (4), a base (6) is fixed at the bottom of the support column (5), and four groups of support columns (5) are provided, and the four groups of support columns (5) are respectively located at the four ends of the lower surface of the workbench (4).
3. The spray cleaning device for wire harness production according to claim 1, characterized in that: The upper surface of the workbench (4) is provided with a collecting chamber (23), the cross section of the collecting chamber (23) is trapezoidal, the bottom of the collecting chamber (23) is provided with a water outlet (13) with a valve, the support frame (12) is fixed to the upper surface of the workbench (4) by welding, and the water storage tank (8) is arranged beside the workbench (4).
4. The spray cleaning device for wire harness production according to claim 1, characterized in that: The vertical plate (7) is fixed to the workbench (4) by bolts. Two groups of vertical plates (7) are provided. The two groups of vertical plates (7) are respectively located at two ends of the upper surface of the workbench (4). A plurality of movable balls (22) are provided. The plurality of movable balls (22) are evenly distributed in the second fixing ring (21).
5. The spray cleaning device for wire harness production according to claim 1, characterized in that: A wire harness (9) passes through the first fixing ring (14) and the second fixing ring (21); the wire harness (9) is located directly below the spray head (11); a plurality of spray heads (11) are provided, and the plurality of spray heads (11) are evenly distributed on the lower surface of the spray frame (2).
6. The spray cleaning device for wire harness production according to claim 1, characterized in that: The support plates (3) are fixed on the workbench (4) by welding. The support plates (3) are provided with three groups. The three groups of support plates (3) are all located between two vertical plates (7). One support plate (3) is close to the feeding position of the wire harness (9), and two support plates (3) are close to the discharging position of the wire harness (9).
7. The spray cleaning device for wire harness production according to claim 1, characterized in that: A plurality of connecting tubes (19) are provided, and the plurality of connecting tubes (19) are evenly distributed on the surface of the first fixing ring (14); a plurality of brushes (20) are provided, and the plurality of brushes (20) are evenly distributed on the end surface of the connecting rod (15); the brushes (20) are in contact with the surface of the wiring harness (9); a turning handle (17) is fixed on the surface of the disc (16), and an anti-slip pattern (18) is provided on the surface of the turning handle (17).