Saw cutting equipment for solar photovoltaic panel support production

By designing a sawing equipment for the production of solar photovoltaic panel brackets, the problem of jitter during sawing by clamping components and motor-driven sawing wheels is solved, and the cutting surface flatness and production quality are improved.

CN222919714UActive Publication Date: 2025-05-30HEBEI XINHAOFENG ALUMINUM CO LTD
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Patent Information

Application Number
CN202421796759.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-26
Publication Date
2025-05-30
Estimated Expiration
2034-07-26

AI Technical Summary

Technical Problem

In the prior art, solar photovoltaic panel brackets are prone to shake during sawing, resulting in uneven cutting surfaces and difficult to ensure production quality.

Method used

A sawing equipment is designed to fix both ends of the bracket body through two clamping components. The motor drives the sawing wheel to rotate. The sawing wheel performs sawing operation on the bracket body to reduce vibration and improve stability.

Benefits of technology

It effectively reduces vibration during sawing of the bracket, improves the stability of the saw wheel, and allows the saw wheel to quickly and accurately saw the bracket, improving the flatness of the cut surface and production quality.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222919714U_ABST
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Abstract

The utility model discloses saw cutting equipment for solar photovoltaic panel support production, and belongs to the technical field of solar photovoltaic panel support production. The saw cutting equipment for solar photovoltaic panel support production comprises a workbench and further comprises a clamping assembly, the clamping assembly is located in the workbench, a support body is arranged above the workbench, a first through groove is formed in the middle of the workbench, and a moving space is arranged below the workbench; a sawing wheel is arranged in the first through groove, and the clamping assembly is located in the moving space. In order to solve the problems that after a worker manually fixes a support, when the support is sawn and cut, the support shakes, the cut face is uneven, and the production quality is difficult to guarantee, the two ends of a support body are fixed through two clamping assemblies correspondingly, and after a motor drives a sawing wheel to rotate, the sawing wheel conducts sawing operation on the support body; and the situation of vibration during saw cutting of the support body is reduced, and the production quality is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of solar photovoltaic panel bracket production, in particular to a sawing device for solar photovoltaic panel bracket production. Background Technique

[0002] A solar photovoltaic panel bracket is a special device used to support and fix solar panels in a solar power generation system. During production, aluminum alloy, stainless steel or galvanized steel parts are generally used as materials. In order to maximize the power output of the entire power generation system, combined with the geographical, climatic and solar resource conditions of the construction site, the solar components are fixed in a certain orientation, arrangement and spacing. The support structure is usually a steel structure and an aluminum alloy structure, or a combination of both. The photovoltaic bracket structure must be firm and reliable, able to withstand atmospheric erosion, wind loads and other external effects. It should have a safe and reliable installation and achieve the best use effect with the minimum installation cost.

[0003] When the solar photovoltaic panel bracket is produced, it needs to be sawed to the required length. The existing sawing device requires manual fixing of the bracket by personnel. After manually fixing the bracket, when sawing the bracket, the bracket will vibrate, resulting in an uneven cut surface and making it difficult to ensure the production quality. Therefore, it does not meet the existing requirements, and a sawing device for solar photovoltaic panel bracket production is proposed. Content of the Utility Model

[0004] The purpose of the utility model is to provide a sawing device for solar photovoltaic panel bracket production. By using two clamping components to fix the two ends of the bracket body respectively, after the motor drives the sawing wheel to rotate, the sawing wheel performs sawing operations on the bracket body, reducing the vibration during the sawing of the bracket body and improving the production quality, which can solve the problems in the prior art.

[0005] To achieve the above purpose, the utility model provides the following technical solution: A sawing device for solar photovoltaic panel bracket production, including a workbench, and further including clamping components. The clamping components are located inside the workbench. A bracket body is arranged above the workbench. A first through groove is arranged in the middle of the workbench. A moving space is arranged below the workbench. A sawing wheel is arranged inside the first through groove. The clamping components are located inside the moving space. A motor is arranged on one side of the sawing wheel. The motor is shaft-connected to the sawing wheel. A first moving block is arranged above the motor. A second through groove is arranged below the moving space. A second moving block is arranged on one side of the moving space.

[0006] Preferably, first fixing blocks are arranged on both sides of the first moving block. First guide posts are arranged inside the first fixing blocks. The first moving block is sleeved on the first guide posts. The first fixing blocks are connected to the workbench.

[0007] Preferably, second fixing blocks are arranged on both sides of the second moving block, a second guide post is arranged between the two second fixing blocks, the second fixing blocks are sleeved on the second guide post, and the second fixing blocks are connected to the workbench.

[0008] Preferably, the clamping assembly includes a mounting frame, a groove, a limiting hole, a guide plate, a pulley, a bottom plate, a lower roller and a side roller. The guide plate is located below the groove, the pulley is located inside the guide plate, the limiting hole is located on the side of the groove, and a bolt is arranged inside the groove.

[0009] Preferably, the lower roller is located inside the mounting frame, the lower roller is axially connected to the mounting frame, and the side roller is located above the groove.

[0010] Preferably, both the side roller and the lower roller are rubber wheels. At least two side rollers are arranged inside a single clamping assembly, both side rollers are in contact with the bracket body, and the lower roller is in contact with the bracket body.

[0011] Preferably, a slider is arranged outside the side roller, the side roller is axially connected to the slider, a positioning hole is arranged inside the slider, and the slider is located inside the groove.

[0012] Preferably, the bolt is simultaneously located inside the positioning hole and the limiting hole, and the bottom plate is connected to the second moving block through a transmission plate.

[0013] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0014] 1. The two clamping assemblies of the present utility model respectively fix both ends of the bracket body. Personnel push one end of the bracket body to align the sawing point with the sawing wheel. Then, the motor drives the sawing wheel to rotate, and the sawing wheel performs sawing operation on the bracket body; the bracket body is clamped by the two side rollers, reducing the vibration during sawing of the bracket body. The sawing wheel advances along the first guide post, improving the stability of the sawing wheel, enabling the sawing wheel to quickly and accurately perform sawing operation on the bracket body, improving the flatness of the cut surface, and improving the production quality.

[0015] 2. The present utility model first aligns the positioning hole with the limiting holes at different distances, and then inserts the bolt into the positioning hole and the limiting hole to control the distance between the two side rollers, enabling the two side rollers to clamp bracket bodies of different sizes; personnel control the clamping assembly to move inside the moving space, causing the relative positions of the two clamping assemblies to change front and back, resulting in the inclination of the bracket body relative to the sawing wheel. At this time, the sawing wheel performs sawing operation on the bracket body, cutting out an inclined surface at one end of the bracket body, improving the practicability. Description of the Drawings

[0016] Figure 1This is the overall front view of the present utility model;

[0017] Figure 2 This is the schematic diagram of the partial structure of the motor of the present utility model;

[0018] Figure 3 This is the schematic diagram of the partial structure of the clamping assembly of the present utility model;

[0019] Figure 4 This is the schematic diagram of the partial structure of the side roller of the present utility model.

[0020] In the figure: 1. Workbench; 101. First through groove; 102. Moving space; 103. Second through groove; 2. Bracket body; 3. Clamping assembly; 301. Mounting frame; 302. Groove; 303. Limit hole; 304. Guide plate; 305. Pulley; 306. Base plate; 307. Lower roller; 308. Side roller; 3081. Slide block; 3082. Positioning hole; 4. Sawing wheel; 5. Motor; 501. First moving block; 502. First fixing block; 503. First guide post; 6. Second moving block; 601. Transmission plate; 602. Second guide post; 603. Second fixing block; 7. Plug pin. Specific embodiments

[0021] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.

[0022] In order to solve the problem that after manually fixing the bracket, when sawing the bracket, the bracket will shake, resulting in an uneven cut surface and making it difficult to ensure the production quality, please refer to Figures 1-4 , an embodiment provided by the present utility model: A sawing device for the production of solar photovoltaic panel brackets, including a workbench 1, and further including a clamping assembly 3. The clamping assembly 3 is located inside the workbench 1. A bracket body 2 is provided above the workbench 1. A first through groove 101 is provided in the middle of the workbench 1. A moving space 102 is provided below the workbench 1. A sawing wheel 4 is provided inside the first through groove 101. The clamping assembly 3 is located inside the moving space 102. A motor 5 is provided on one side of the sawing wheel 4. The motor 5 is shaft-connected to the sawing wheel 4. A first moving block 501 is provided above the motor 5. A second through groove 103 is provided below the moving space 102. A second moving block 6 is provided on one side of the moving space 102.

[0023] On both sides of the first moving block 501, there are first fixing blocks 502. Inside the first fixing blocks 502, there are first guide posts 503. The first moving block 501 is sleeved on the first guide posts 503. The first fixing blocks 502 are connected to the workbench 1. On both sides of the second moving block 6, there are second fixing blocks 603. Between the two second fixing blocks 603, there is a second guide post 602. The second fixing blocks 603 are sleeved on the second guide post 602. The second fixing blocks 603 are connected to the workbench 1.

[0024] The two clamping assemblies 3 are respectively fixed at both ends of the bracket body 2. The operator pushes one end of the bracket body 2 to align the sawing point with the sawing wheel 4. Then the motor 5 drives the sawing wheel 4 to rotate, and the sawing wheel 4 performs sawing operations on the bracket body 2. After the bracket body 2 is clamped by the clamping assemblies 3, the vibration of the bracket body 2 during sawing is reduced. The sawing wheel 4 moves along the first guide post 503, improving the stability of the sawing wheel 4, enabling the sawing wheel 4 to quickly and accurately perform sawing operations on the bracket body 2, improving the flatness of the cut surface, ensuring the accuracy of dimensions, and further improving the production quality.

[0025] The clamping assembly 3 includes a mounting frame 301, a groove 302, a limit hole 303, a guide plate 304, a pulley 305, a bottom plate 306, a lower roller 307, and a side roller 308. The guide plate 304 is located below the groove 302. The pulley 305 is located inside the guide plate 304. The limit hole 303 is located on the side of the groove 302. An insertion pin 7 is arranged inside the groove 302. The lower roller 307 is located inside the mounting frame 301. The lower roller 307 is axially connected to the mounting frame 301. The side roller 308 is located above the groove 302. Both the side roller 308 and the lower roller 307 are rubber wheels. At least two side rollers 308 are arranged inside a single clamping assembly 3. Both side rollers 308 are in contact with the bracket body 2. The lower roller 307 is in contact with the bracket body 2. A slider 3081 is arranged outside the side roller 308. The side roller 308 is axially connected to the slider 3081. A positioning hole 3082 is arranged inside the slider 3081. The slider 3081 is located inside the groove 302. The insertion pin 7 is simultaneously located inside the positioning hole 3082 and the limit hole 303. The bottom plate 306 is connected to the second moving block 6 through a transmission plate 601.

[0026] When the clamping assembly 3 is in use, first align the positioning hole 3082 with the limiting hole 303, and then insert the pin 7 into the positioning hole 3082 and the limiting hole 303. By aligning the positioning hole 3082 with the limiting holes 303 at different positions, the distance between the two side rollers 308 can be controlled, so that the two side rollers 308 can clamp the bracket body 2 of different sizes; the operator controls the clamping assembly 3 to move along the second guide post 602 inside the moving space 102, so that the relative positions of the two clamping assemblies 3 change before and after, so that the bracket body 2 is inclined relative to the sawing wheel 4. At this time, the sawing wheel 4 performs a sawing operation on the bracket body 2, so that one end of the bracket body 2 is cut out with an inclined surface, avoiding the drawback that the operator needs secondary processing and further improving the production efficiency.

[0027] Working principle: The operator places the bracket body 2 between the two side rollers 308 in the clamping assembly 3. The two clamping assemblies 3 respectively fix the two ends of the bracket body 2. The operator pushes one end of the bracket body 2 to align the sawing point pre-marked on the bracket body 2 with the sawing wheel 4. Then the motor 5 first drives the sawing wheel 4 to rotate, and the sawing wheel 4 then moves along the first guide post 503 and performs a sawing operation on the bracket body 2, reducing the vibration during the sawing of the bracket body 2, thereby improving the flatness of the cut surface and ensuring the accuracy of the dimensions.

[0028] It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variant thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements but also other elements not expressly listed, or also includes elements inherent to such process, method, article or device.

[0029] Although the embodiments of the present invention have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present invention.

Claims

1. A sawing device for producing solar photovoltaic panel brackets, comprising a workbench (1), characterized in that: The invention also comprises a clamping assembly (3), wherein the clamping assembly (3) is located inside the workbench (1); a support body (2) is arranged above the workbench (1); a first through slot (101) is arranged in the middle of the workbench (1); a moving space (102) is arranged below the workbench (1); a sawing wheel (4) is arranged inside the first through slot (101); the clamping assembly (3) is located inside the moving space (102); a motor (5) is arranged on one side of the sawing wheel (4); the motor (5) is connected to the sawing wheel (4) shaft; a first moving block (501) is arranged above the motor (5); a second through slot (103) is arranged below the moving space (102); and a second moving block (6) is arranged on one side of the moving space (102).

2. The sawing device for producing solar photovoltaic panel brackets according to claim 1, characterized in that: First fixed blocks (502) are arranged on both sides of the first moving block (501), a first guide column (503) is arranged inside the first fixed block (502), the first moving block (501) is sleeved on the first guide column (503), and the first fixed block (502) is connected to the workbench (1).

3. The sawing device for producing solar photovoltaic panel brackets according to claim 1, characterized in that: Second fixed blocks (603) are arranged on both sides of the second movable block (6), a second guide column (602) is arranged between the two second fixed blocks (603), the second fixed block (603) is sleeved on the second guide column (602), and the second fixed block (603) is connected to the workbench (1).

4. The sawing device for producing solar photovoltaic panel brackets according to claim 1, characterized in that: The clamping assembly (3) comprises a mounting frame (301), a groove (302), a limiting hole (303), a guide plate (304), a pulley (305), a bottom plate (306), a lower roller (307) and a side roller (308), wherein the guide plate (304) is located below the groove (302), the pulley (305) is located inside the guide plate (304), the limiting hole (303) is located on the side of the groove (302), and a latch (7) is provided inside the groove (302).

5. The sawing device for producing solar photovoltaic panel brackets according to claim 4, characterized in that: The lower roller (307) is located inside the mounting frame (301), the lower roller (307) is axially connected to the mounting frame (301), and the side roller (308) is located above the groove (302).

6. The sawing device for producing solar photovoltaic panel brackets according to claim 4, characterized in that: The side rollers (308) and the lower roller (307) are both rubber wheels. At least two side rollers (308) are arranged inside a single clamping assembly (3). Both side rollers (308) are in contact with the bracket body (2), and the lower roller (307) is in contact with the bracket body (2).

7. The sawing device for producing solar photovoltaic panel brackets according to claim 4, characterized in that: A slider (3081) is disposed outside the side roller (308), the side roller (308) is axially connected to the slider (3081), a positioning hole (3082) is disposed inside the slider (3081), and the slider (3081) is located inside the groove (302).

8. The sawing device for producing solar photovoltaic panel brackets according to claim 4, characterized in that: The latch pin (7) is located inside the positioning hole (3082) and the limiting hole (303) at the same time, and the bottom plate (306) is connected to the second moving block (6) via a transmission plate (601).