Oxide skin treatment device
By designing an oxide scale treatment device that includes laser treatment, smoke treatment and collection and transportation structures, the problems of dust and debris residues and contamination in existing equipment are solved, and efficient removal of oxide scales and effective environmental protection are achieved.
Patent Information
- Application Number
- CN202422321857.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-23
- Publication Date
- 2025-05-30
- Estimated Expiration
- 2034-09-23
AI Technical Summary
During the working process of existing scale treatment equipment, dust and debris will remain inside the equipment and even splash outside the equipment, causing pollution to the environment and inconvenient cleaning, increasing the workload and affecting the air environment of the operating space.
An oxide scale treatment device is designed, including a base plate, a collection box, a treatment box, a laser treatment structure, a smoke treatment structure and a collection and transportation structure. The laser treatment structure uses four laser machines to remove the oxide scale in all aspects. The smoke treatment structure collects and processes the smoke gas through a smoke collecting hood, connecting pipe and conveys the oxygen scale. The collection and conveying structure uniformly collects and conveys the oxide scale through inclined plates, collection grooves, spiral conveying blades and motors.
The device realizes the overall removal effect of the oxide scale through laser removal technology. The smoke and dust treatment structure reduces the pollution to the environment, and the collection and transportation structure facilitates the recycling and treatment of the oxide scale, improving the cleaning efficiency of the equipment and the air quality of the operating space.
Smart Images
Figure CN222919805U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of scale treatment, in particular to a scale treatment device. Background Technique
[0002] Scale is a corrosion product formed by the oxidation of steel at high temperatures, composed of ferrous oxide, magnetite, and ferric oxide.
[0003] The treatment methods of scale are roughly divided into mechanical methods, electrolytic methods, chemical methods, and laser removal methods. Currently, in the working process of existing scale treatment equipment, dust and debris will remain inside the equipment and even splash outside the equipment, affecting the environment and making it inconvenient to clean, thus increasing the workload to a certain extent and affecting the overall air environment in the operation space. Therefore, new technical solutions need to be designed to solve this problem. Content of the Utility Model
[0004] The purpose of the utility model is to provide a scale treatment device to solve the problems in the above background technique, that is, when using an existing scale treatment device, during the working process of the scale treatment equipment, dust and debris will remain inside the equipment and even splash outside the equipment, affecting the environment and making it inconvenient to clean, thus increasing the workload to a certain extent and affecting the overall air environment in the operation space.
[0005] To achieve the above purpose, the utility model provides the following technical solution: A scale treatment device includes a bottom plate and a collection box body. The collection box body is installed at the upper end of the bottom plate. A treatment box body is provided at the upper end of the collection box body. Material openings are provided at both ends of the treatment box body. A conveyor is provided at the upper end of the collection box body. The conveyor is located inside the treatment box body and passes through the material openings on both sides of the collection box body at both ends. A laser treatment structure is provided inside the treatment box body. The laser treatment structure includes four fixed shafts, four connecting frames, and four lasers.
[0006] Both ends of the four fixed shafts are respectively installed at the four corners on both sides inside the treatment box body. The four connecting frames are respectively sleeved on the upper ends of the four fixed shafts. The four lasers are respectively installed on one side of the four connecting frames.
[0007] Preferably, for a scale treatment device of the utility model, a soot treatment structure is provided at the upper end of the treatment box body. The soot treatment structure includes a smoke collection hood, a connecting pipe, and a conveying fan.
[0008] The smoke collecting hood is fixedly installed at the upper end of the treatment box body and is communicated with the upper end of the treatment box body. One end of the connecting pipe is communicated with one side of the upper end of the smoke collecting hood, and the conveying fan is installed at the rear wall surface of the treatment box body, and the air inlet end is communicated with the other end of the connecting pipe.
[0009] As a preferred oxidation skin treatment device of the present utility model, a collection and conveying structure is provided in the collection box body. The collection and conveying structure includes two inclined plates, a collection tank, a motor and a spiral conveying blade;
[0010] The two inclined plates are respectively installed obliquely on both sides inside the collection box body. The collection tank is installed at the center inside the collection box body and is connected to the two inclined plates on both sides respectively. The motor is installed outside the collection box body, and the spiral conveying blade is movably installed in the collection tank and one end is connected to the driving end of the motor.
[0011] As a preferred oxidation skin treatment device of the present utility model, one end of the collection tank penetrates through the center of the rear wall surface of the collection box body.
[0012] As a preferred oxidation skin treatment device of the present utility model, two collection baffles are provided on one side of the bottom plate.
[0013] As a preferred oxidation skin treatment device of the present utility model, the connecting pipe is in an "L" shape.
[0014] As a preferred oxidation skin treatment device of the present utility model, a fan fixing plate is provided at the connection between the conveying fan and the treatment box body.
[0015] Compared with the prior art, the beneficial effects of the present utility model are as follows: The setting of this oxidation skin treatment device has a reasonable structural design;
[0016] 1. The adopted laser removal method, through the cooperation of the four laser machines provided, can perform all-round oxidation skin removal on the materials at the upper end of the conveyor, ensuring the overall removal effect of the oxidation skin;
[0017] 2. Through the provided smoke and dust treatment structure, the smoke generated during the oxidation skin removal process can be collected and conveyed, and the smoke is conveyed to the designated flue gas treatment equipment, reducing environmental pollution and ensuring the overall environment of the construction site;
[0018] 3. Through the provided collection and conveying structure, the removed oxidation skin can be uniformly collected, and through the cooperation of the spiral conveying blade and the collection tank, the oxidation skin is conveyed to the designated position outside the equipment, facilitating the recycling treatment of the oxidation skin. Description of the Drawings
[0019] Figure 1Schematic diagram of the front view three-dimensional structure of the present utility model;
[0020] Figure 2 Schematic diagram of the rear view three-dimensional structure of the present utility model;
[0021] Figure 3 Schematic diagram of the front view sectional structure of the present utility model;
[0022] Figure 4 Schematic diagram of the structure at position A of the present utility model.
[0023] In the figure: 1, bottom plate; 2, collection box; 3, treatment box; 4, material inlet; 5, conveyor; 6, fixed shaft; 7, connection frame; 8, laser machine; 9, smoke collection hood; 10, connection pipe; 11, conveying fan; 12, inclined plate; 13, collection tank; 14, motor; 15, spiral conveying blade; 16, collection baffle; 17, fan fixing plate. Specific implementation mode
[0024] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.
[0025] Please refer to Figures 1-4 , the present utility model provides a technical solution:
[0026] In this technical solution, a scale treatment device includes a bottom plate 1 and a collection box 2. The collection box 2 is installed at the upper end of the bottom plate 1. A treatment box 3 is provided at the upper end of the collection box 2. Material inlets 4 are opened at both ends of the treatment box 3. A conveyor 5 is provided at the upper end of the collection box 2. The conveyor 5 is located inside the treatment box 3 and passes through the material inlets 4 on both sides of the collection box 2 at both ends. A laser treatment structure is provided inside the treatment box 3. The laser treatment structure includes four fixed shafts 6, four connection frames 7 and four laser machines 8;
[0027] Both ends of the four fixed shafts 6 are respectively installed at the four corners on both sides inside the treatment box 3. The four connection frames 7 are respectively sleeved on the upper ends of the four fixed shafts 6. The four laser machines 8 are respectively installed on one side of the four connection frames 7.
[0028] In this technical solution, when removing the scale on the surface of the workpiece, the worker places the heated workpiece on the upper end of the conveyor 5 through a specified device. Through the operation of the conveyor 5, the workpiece is conveyed into the processing box 3 through the material ports 4 on both sides of the processing box 3. Subsequently, the four lasers 8 at the four corners of the processing box 3 work to remove the scale on the workpiece slowly conveyed by the conveyor 5. According to workpieces of different specifications, the angle of the connecting frame 7 on the upper end of the fixed shaft 6 can be changed to adjust the angle of the laser 8, and at the same time, the working range of the laser 8 for the workpiece can be adjusted to ensure the effect of laser scale removal for the workpiece.
[0029] In some technical solutions, referring to Figure 1 , a fume treatment structure is provided at the upper end of the processing box 3. The fume treatment structure includes a smoke hood 9, a connecting pipe 10, and a delivery fan 11;
[0030] The smoke hood 9 is fixedly installed at the upper end of the processing box 3 and is communicated with the upper end of the processing box 3. One end of the connecting pipe 10 is communicated with one side of the upper end of the smoke hood 9. The delivery fan 11 is installed on the rear wall surface of the processing box 3, and the air inlet end is communicated with the other end of the connecting pipe 10.
[0031] In this technical solution, when the scale is removed by laser, the generated fumes work through the delivery fan 11. Through the cooperation of the connecting pipe 10 and the smoke hood 9, the fumes in the processing box 3 are extracted into the delivery fan 11, and through the cooperation of the delivery fan 11 and a specified fume treatment device, the fumes generated during the working process are treated.
[0032] In some technical solutions, referring to Figure 1 , a collection and conveying structure is provided in the collection box 2. The collection and conveying structure includes two inclined plates 12, a collection tank 13, a motor 14, and a spiral conveyor blade 15;
[0033] The two inclined plates 12 are respectively installed obliquely on both sides inside the collection box 2. The collection tank 13 is installed at the center inside the collection box 2 and is connected to the two inclined plates 12 on both sides respectively. The motor 14 is installed outside the collection box 2. The spiral conveyor blade 15 is movably installed in the collection tank 13, and one end is connected to the driving end of the motor 14.
[0034] In this technical solution, during the working process, the removed scale falls into the collection box 2, and through the two inclined plates 12 provided, the scale falls into the collection tank 13. Subsequently, the motor 14 drives the spiral conveyor blade 15 to work, and the spiral conveyor blade 15 conveys the scale in the collection tank 13 until the scale is conveyed between the two collection baffles 16 on one side of the bottom plate 1 for unified collection and treatment.
[0035] In some technical solutions, referring toFigure 1 , one end of the collection tank 13 penetrates through the center of the rear wall surface of the collection box body 2. Two collection baffles 16 are provided on one side of the bottom plate 1. The connecting pipe 10 is in an "L" shape. A fan fixing plate 17 is provided at the connection between the conveying fan 11 and the processing box body 3.
[0036] Working principle: When removing the scale on the surface of the workpiece, the worker places the heated workpiece on the upper end of the conveyor 5 through the designated equipment. Through the operation of the conveyor 5, the workpiece is conveyed into the processing box body 3 through the material inlets 4 on both sides of the processing box body 3. Subsequently, the four laser machines 8 at the four corners of the processing box body 3 work to remove the scale on the workpiece slowly conveyed by the conveyor 5. According to workpieces of different specifications, the angle of the connecting frame 7 on the upper end of the fixed shaft 6 can be changed to adjust the angle of the laser machine 8, and at the same time, the working range of the laser machine 8 for the workpiece can be adjusted to ensure the laser scale removal effect on the workpiece. When removing the scale by laser, the generated flue gas is pumped into the conveying fan 11 through the cooperation of the conveying fan 11, the connecting pipe 10 and the smoke hood 9. The flue gas generated during the work is processed through the cooperation of the conveying fan 11 and the designated flue gas treatment equipment. The removed scale falls into the collection box body 2 and, through the two inclined plates 12 provided, the scale falls into the collection tank 13. Subsequently, the motor 14 drives the spiral conveying blade 15 to work, and the spiral conveying blade 15 conveys the scale in the collection tank 13 until the scale is conveyed between the two collection baffles 16 on one side of the bottom plate 1 for unified collection and treatment.
[0037] It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the term "comprising", "including" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device comprising a series of elements not only includes those elements, but also includes other elements not expressly listed, or elements inherent to such process, method, article or device.
[0038] Although the present utility model has been described above with reference to the embodiments, various improvements can be made thereto and components thereof can be replaced with equivalents without departing from the scope of the present utility model. In particular, as long as there is no structural conflict, the features in the embodiments disclosed by the present utility model can be combined with each other in any way, and the exhaustive description of these combinations is not given in this specification only for the consideration of saving space and resources. Therefore, the present utility model is not limited to the specific embodiments disclosed in the text, but includes all technical solutions falling within the scope of the claims.
Claims
1. A scale treatment device, comprising a bottom plate (1) and a collection box (2), characterized in that: The collecting box (2) is mounted on the upper end of the bottom plate (1); a processing box (3) is provided on the upper end of the collecting box (2); both ends of the processing box (3) are provided with material openings (4); a conveyor (5) is provided on the upper end of the collecting box (2); the conveyor (5) is located inside the processing box (3), and both ends of the conveyor (5) respectively penetrate the material openings (4) on both sides of the collecting box (2); a laser processing structure is provided inside the processing box (3), and the laser processing structure comprises four fixed shafts (6), four connecting frames (7) and four laser machines (8); The two ends of the four fixed shafts (6) are respectively installed at the four corners on both sides of the processing box (3), the four connecting frames (7) are respectively mounted on the upper ends of the four fixed shafts (6), and the four laser machines (8) are respectively installed on one side of the four connecting frames (7).
2. The oxide scale treatment device according to claim 1, characterized in that: A smoke and dust processing structure is provided at the upper end of the processing box (3), and the smoke and dust processing structure comprises a smoke collecting hood (9), a connecting pipe (10) and a conveying fan (11); The fume hood (9) is fixedly mounted on the upper end of the processing box (3) and is in communication with the upper end of the processing box (3); one end of the connecting pipe (10) is in communication with one side of the upper end of the fume hood (9); the conveying fan (11) is mounted on the rear wall of the processing box (3), and the air inlet end is in communication with the other end of the connecting pipe (10).
3. The oxide scale treatment device according to claim 1, characterized in that: A collecting and conveying structure is provided in the collecting box (2), and the collecting and conveying structure comprises two inclined plates (12), a collecting trough (13), a motor (14) and a spiral conveying blade (15); The two inclined plates (12) are respectively installed obliquely on both sides of the collection box (2); the collection trough (13) is installed at the center of the collection box (2), and the two sides are respectively connected to the two inclined plates (12); the motor (14) is installed on the outside of the collection box (2); the spiral conveying blade (15) is movably installed in the collection trough (13), and one end is connected to the driving end of the motor (14).
4. The oxide scale treatment device according to claim 3, characterized in that: One end of the collecting groove (13) passes through the center of the rear wall of the collecting box body (2).
5. The oxide scale treatment device according to claim 1, characterized in that: Two collecting baffles (16) are provided on one side of the bottom plate (1).
6. The oxide scale treatment device according to claim 2, characterized in that: The connecting pipe (10) is in an "L" shape.
7. The oxide scale treatment device according to claim 2, characterized in that: A fan fixing plate (17) is provided at the connection between the conveying fan (11) and the processing box (3).