Laser cutting robot capable of effectively reducing flue gas emission
By setting up a highly adjustable smoking port and activated carbon filtration system on the laser cutting robot, the problem of poor flue gas treatment in traditional laser cutting robots is solved, more efficient flue gas purification and more convenient maintenance are achieved, and the safety of the working environment and the practicality of the equipment are improved.
Patent Information
- Application Number
- CN202421805500.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-29
- Publication Date
- 2025-05-30
- Estimated Expiration
- 2034-07-29
AI Technical Summary
The flue gas generated by traditional laser cutting robots during the cutting process is difficult to effectively capture and deal with, which affects the working environment pollution and the health and safety of operators. At the same time, the filter layer is difficult to replace easily, reducing the filtration efficiency and practicality of the equipment and increasing maintenance costs.
A laser cutting robot is designed. By providing an annular tube and a telescopic hose at the output end of the robot body, combined with the first hydraulic cylinder, the smoking port height adjustment is driven, and the smoking port is located at a suitable height to facilitate the absorption, purification and discharge of smoke. At the same time, the activated carbon filter cotton is placed in the fixed tube, and the cap and the fixed tube can be detachably connected to the filter cotton, making it easier to replace the filter cotton.
It effectively reduces flue gas emissions, improves the effect of flue gas treatment, ensures the cleanliness of the working environment and the health and safety of operators, improves the filtration efficiency and practicality of the equipment, and reduces maintenance costs.
Smart Images

Figure CN222919821U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of laser cutting robots, and particularly relates to a laser cutting robot that can effectively reduce flue gas emissions. Background Technique
[0002] Laser cutting uses a highly focused high-power density laser beam to irradiate a workpiece, causing the irradiated material to quickly melt, vaporize, ablate, or reach the ignition point. At the same time, a high-speed gas flow coaxial with the beam is used to blow away the molten material, thereby realizing the cutting of the workpiece. As an important tool in modern manufacturing, laser cutting robots have the characteristics of high precision, high efficiency, and flexibility, and play an important role in various fields; with the continuous innovation of technology and the continuous expansion of the market, laser cutting robots will play an increasingly important role in future industrial production.
[0003] After patent retrieval, a Chinese patent with the publication number CN213196161U provides a laser processing robot with high cutting efficiency. Through the coordinated use of a workbench, a laser cutting robot, a first support column, a second support column, a top plate, a filter box, a first connecting pipe, a negative pressure fan, a hose, a second connecting pipe, a suction head, a first cylinder, a fixed seat, a fixed clamping plate, a long groove, a second cylinder, and a movable clamping plate, it can effectively solve the problem that the flue gas generated during the cutting production process of traditional laser processing robots is easy to pollute the environment. This device can conveniently collect the flue gas, filter it and then discharge it, and a filter layer is arranged in the filter box, which is composed of activated carbon adsorption particles, and can effectively adsorb and filter harmful substances in the flue gas, reduce the pollution caused by the emission of flue gas, and achieve the purpose of purifying the air.
[0004] The suction head used above is kept at a relatively far distance from the cutting position of the workpiece, and this distance is usually not adjustable, resulting in the flue gas being easily overflowed from the side during the cutting process, making it difficult to be effectively captured and processed, thus affecting the cleanliness of the working environment and the health and safety of operators. In addition, after long-term use, the filter layer gradually becomes blocked due to the difficulty of convenient replacement, reducing the filtering efficiency and practicality of the equipment and increasing the maintenance cost. Summary of the Utility Model
[0005] The purpose of the utility model is to provide a laser cutting robot that can effectively reduce flue gas emissions, which can improve the effect of flue gas treatment, effectively ensure the cleanliness of the working environment and the health and safety of operators, and further improve the filtering efficiency and practicality of the equipment and reduce the maintenance cost.
[0006] The technical solution adopted by the utility model is specifically as follows:
[0007] A laser cutting robot that effectively reduces flue gas emissions, including a bottom plate. A robot main body is provided on the top of the bottom plate. An output end of the robot main body is provided with a mounting plate. A laser cutting head is provided at the bottom of the mounting plate. A fixed pipe is fixed on the top of the mounting plate and on one side of the laser cutting head. An activated carbon filter cotton is arranged inside the fixed pipe. A detachable sealing cap is provided on the top of the fixed pipe. An installation groove is formed on the top of the sealing cap. An exhaust fan is arranged inside the installation groove. A sealing pipe inserted into the fixed pipe is fixed on the inner bottom wall of the sealing cap. The top of the activated carbon filter cotton is located inside the sealing pipe. A plurality of first through holes communicating with the sealing pipe are formed on the inner bottom wall of the installation groove. A telescopic hose communicating with the fixed pipe is fixed on the bottom of the mounting plate. A ring pipe is arranged at the bottom of the telescopic hose. A plurality of smoke suction ports are formed through the ring pipe. A first hydraulic cylinder is arranged at the bottom of the mounting plate. An output shaft of the first hydraulic cylinder is connected to one side of the ring pipe.
[0008] Further, a first grid plate is arranged inside the fixed pipe and below the activated carbon filter cotton.
[0009] Further, a sealing groove matched with the sealing pipe is formed on the inner wall of the fixed pipe. A sealing ring contacting the sealing pipe is fixed on the inner wall of the sealing groove.
[0010] Further, a second grid plate is arranged on the top of the installation groove and above the exhaust fan.
[0011] Further, the sealing cap is screwed and connected to the top of the fixed pipe.
[0012] The technical effects achieved by the present utility model are as follows:
[0013] The laser cutting robot of the present utility model that effectively reduces flue gas emissions has a simple and compact structure. The height of the smoke suction ports on the ring pipe is adjusted by the cooperation of the first hydraulic cylinder and the telescopic hose, so that the smoke suction ports can be kept at a suitable height, facilitating the absorption, purification and emission of the flue gas generated by cutting. The entire flue gas treatment device is arranged at the output end of the robot main body and close to the laser cutting head, enabling the ring pipe to better follow the movement of the laser cutting head, improving the effect of flue gas treatment, effectively ensuring the cleanliness of the working environment and the health and safety of operators. The arranged sealing cap and the fixed pipe are detachably connected, thus facilitating the replacement of the activated carbon filter cotton, improving the filtering efficiency and practicability of the device, and reducing the maintenance cost. Description of the Drawings
[0014] Figure 1 is the front three-dimensional structural schematic diagram of the present utility model;
[0015] Figure 2 is the bottom three-dimensional structural schematic diagram of the present utility model;
[0016] Figure 3 It is a schematic diagram of the partial sectional structure of the present utility model.
[0017] In the attached drawings, the list of components represented by each reference numeral is as follows:
[0018] 1. Bottom plate; 2. Robot main body; 3. Mounting plate; 4. Laser cutting head; 5. Fixed pipe; 6. Sealing groove; 7. First grid plate; 8. Activated carbon filter cotton; 9. Sealing cap; 10. Mounting groove; 11. Exhaust fan; 12. Sealing pipe; 13. First through hole; 14. Telescopic hose; 15. Annular pipe; 16. First hydraulic cylinder; 17. Clamping mechanism; 18. Smoking port; 19. Second grid plate. Specific embodiments
[0019] In order to make the purpose and advantages of the present utility model more clear and understandable, the present utility model will be specifically described below in conjunction with embodiments. It should be understood that the following text is only used to describe one or several specific implementation manners of the present utility model, and does not strictly limit the specific protection scope claimed by the present utility model.
[0020] Such as Figures 1-3As shown in the figure, a laser cutting robot that can effectively reduce flue gas emissions includes a bottom plate 1. A robot body 2 is arranged on the top of the bottom plate 1. An installation plate 3 is arranged at the output end of the robot body 2. A laser cutting head 4 is arranged at the bottom of the installation plate 3. A fixed pipe 5 is fixed on the top of the installation plate 3 and on one side of the laser cutting head 4. An activated carbon filter cotton 8 is arranged inside the fixed pipe 5. A detachable sealing cap 9 is arranged on the top of the fixed pipe 5, which is convenient for replacing the activated carbon filter cotton 8. An installation groove 10 is opened on the top of the sealing cap 9. An exhaust fan 11 is arranged inside the installation groove 10. A sealing pipe 12 inserted into the fixed pipe 5 is fixed on the inner bottom wall of the sealing cap 9. The top of the activated carbon filter cotton 8 is located inside the sealing pipe 12. A plurality of first through holes 13 communicating with the sealing pipe 12 are opened on the inner bottom wall of the installation groove 10. A telescopic hose 14 communicating with the fixed pipe 5 is fixed at the bottom of the installation plate 3. A circular pipe 15 is arranged at the bottom of the telescopic hose 14. A plurality of smoke suction ports 18 are formed through the circular pipe 15. A first hydraulic cylinder 16 is arranged at the bottom of the installation plate 3. The circular pipe 15 can be driven to move by the first hydraulic cylinder 16, which is convenient for adjusting the height between the smoke suction ports 18 and the workpiece cutting position, and improves the effect of flue gas treatment. The output shaft of the first hydraulic cylinder 16 is connected to one side of the circular pipe 15. The structure is simple and the operation is convenient. By generating suction through the exhaust fan 11, the smoke generated by cutting enters the circular pipe 15 through the smoke suction ports 18, then enters the fixed pipe 5 along the telescopic hose 14, and after being filtered and purified by the activated carbon filter cotton 8, it is directly discharged from the installation groove 10 under the drive of the exhaust fan 11. The structure is simple and the operation is convenient, and it can effectively reduce the environmental pollution caused by the flue gas generated by cutting; a first grid plate 7 is arranged inside the fixed pipe 5 and below the activated carbon filter cotton 8, which is convenient for supporting the activated carbon filter cotton 8 and is relatively practical; the sealing cap 9 is screwed onto the top of the fixed pipe 5. The connection between the sealing cap 9 and the fixed pipe 5 can also be made by using a buckle method, which is convenient for installing, fixing and disassembling the sealing cap 9, and thus is also convenient for replacing the activated carbon filter cotton 8;
[0021] As Figure 3 shown, a sealing groove 6 matching the sealing pipe 12 is opened on the inner wall of the fixed pipe 5. A sealing ring contacting the sealing pipe 12 is fixed on the inner wall of the sealing groove 6, which increases the sealing performance of the connection between the fixed pipe 5 and the sealing cap 9, is relatively perfect, and prevents the smoke from overflowing from the connection;
[0022] As Figure 1 and 3 shown, a second grid plate 19 is arranged on the top of the installation groove 10 and above the exhaust fan 11, which is convenient for protecting the exhaust fan 11 inside the installation groove 10 and can also prevent larger impurities from entering the installation groove 10;
[0023] As Figure 1 shown, a clamping mechanism 17 is arranged on the top of the bottom plate 1. The clamping mechanism 17 includes a second hydraulic cylinder and a clamping plate, which is convenient for clamping the workpiece.
[0024] The working principle of the present utility model is as follows: during use, the workpiece is fixed through the clamping mechanism 17, the first hydraulic cylinder 16 is started, the first hydraulic cylinder 16 drives the annular pipe 15 to descend, the height between the smoke suction port 18 and the workpiece is adjusted, then the robot main body 2 drives the laser cutting head 4 on the mounting plate 3 to move, and the workpiece is cut. At the same time, the exhaust fan 11 is started, and the suction force generated by the exhaust fan 11 sucks the smoke generated by cutting into the annular pipe 15 through the smoke suction port 18. Then the smoke enters the fixed pipe 5 along the annular pipe 15 and the telescopic hose 14, is filtered and purified by the activated carbon filter cotton 8, and then discharged from the mounting groove 10. The structure is simple and the operation is convenient. The smoke generated by cutting can be purified and discharged, and the treatment effect on the smoke is relatively good. The sealing cap 9 is detachably connected to the fixed pipe 5, which is convenient for replacing the activated carbon filter cotton 8 and is relatively practical.
[0025] The above is only the preferred embodiment of the present utility model. It should be noted that for those of ordinary skill in the art of this technology, without departing from the principle of the present utility model, several improvements and retouches can be made, and these improvements and retouches should also be regarded as the protection scope of the present utility model. The structures, devices and operation methods not specifically described and explained in the present utility model, unless otherwise specifically stated and limited, are implemented according to the conventional means in the art.
Claims
1. A laser cutting robot that effectively reduces smoke emissions, characterized in that: The invention comprises a bottom plate (1), a robot body (2) is arranged on the top of the bottom plate (1), a mounting plate (3) is arranged at the output end of the robot body (2), a laser cutting head (4) is arranged at the bottom of the mounting plate (3), a fixing tube (5) is fixed on the top of the mounting plate (3) and located on one side of the laser cutting head (4), an activated carbon filter cotton (8) is arranged inside the fixing tube (5), a detachable sealing cap (9) is arranged on the top of the fixing tube (5), a mounting groove (10) is opened on the top of the sealing cap (9), an exhaust fan (11) is arranged inside the mounting groove (10), and the inner bottom wall of the sealing cap (9) is fixed A sealing tube (12) is inserted into the fixed tube (5), the top of the activated carbon filter cotton (8) is located in the sealing tube (12), the inner bottom wall of the mounting groove (10) is provided with a plurality of first through holes (13) connected to the sealing tube (12), a telescopic hose (14) connected to the fixed tube (5) is fixed at the bottom of the mounting plate (3), an annular tube (15) is provided at the bottom of the telescopic hose (14), a plurality of smoking ports (18) are provided through the annular tube (15), a first hydraulic cylinder (16) is provided at the bottom of the mounting plate (3), and the output shaft of the first hydraulic cylinder (16) is connected to one side of the annular tube (15).
2. A laser cutting robot for effectively reducing smoke emissions according to claim 1, characterized in that: A first grid plate (7) is arranged inside the fixed tube (5) and below the activated carbon filter cotton (8).
3. A laser cutting robot for effectively reducing smoke emissions according to claim 1, characterized in that: The inner wall of the fixed tube (5) is provided with a sealing groove (6) matched with the sealing tube (12), and the inner wall of the sealing groove (6) is fixed with a sealing ring in contact with the sealing tube (12).
4. A laser cutting robot for effectively reducing smoke emissions according to claim 1, characterized in that: A second grid plate (19) is arranged at the top of the installation groove (10) and above the exhaust fan (11).
5. The laser cutting robot for effectively reducing smoke emission according to claim 1, characterized in that: A clamping mechanism (17) is provided on the top of the bottom plate (1).
6. A laser cutting robot for effectively reducing smoke emissions according to claim 1, characterized in that: The sealing cap (9) is spirally connected to the top of the fixed tube (5).
Citation Information
Patent Citations
Laser machining robot with high cutting efficiency
CN213196161U