Brushless motor magnetic stripe circle entering casing turntable device
By designing a brushless motor magnetic stripe to circle into the casing turntable device with automatic feeding and rolling functions, the problems of low installation efficiency and unstable installation in the prior art are solved, and automatic installation and efficient production of magnetic stripes are realized.
Patent Information
- Application Number
- CN202421536652.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-01
- Publication Date
- 2025-05-30
- Estimated Expiration
- 2034-07-01
AI Technical Summary
The existing magnetic stripe rolling mechanism easily leads to extrusion and deformation of the magnetic stripe when installing the magnetic stripe, slow processing speed, low efficiency, and requires manual conveyance of the motor housing, resulting in unstable installation.
A brushless motor magnetic stripe round-circle-entry carriage rotary device is designed, including a workbench, feeding mechanism, guide block, magnetic stripe round-circle-reel mechanism and drive mechanism. Through the automated feeding and round-reel process, the magnetic stripe is automatically rolled into a circle and pressed into the case.
The automatic installation of magnetic stripes is realized, which avoids manual installation and installation, improves production efficiency, reduces the risk of extrusion deformation of magnetic stripes, and improves the installation stability of the motor housing.
Smart Images

Figure CN222919989U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of motor assembly equipment, and particularly relates to a rotary disk device for turning a brushless motor magnetic strip into a circular shape and inserting it into a motor housing. Background Art
[0002] The magnetic strip in a brushless motor is a crucial component, which is mainly responsible for providing the constant magnetic field required by the motor. This magnetic field is crucial for the normal operation of the motor because it affects the efficiency and performance of the motor. The magnetic strip is usually made of soft magnetic materials, such as iron powder pressed strips or other similar magnetic materials, which can effectively guide and enhance the magnetic field inside the motor.
[0003] When installing the magnetic strip, it needs to be wound into the motor housing and closely attached to the inner wall of the housing. The magnetic strip winding machine is a special assembly mechanism for replacing ferrite magnetic rings with rubber magnetic strips. However, when the existing magnetic strip winding mechanism processes the magnetic strip, it usually easily causes the magnetic strip to be extruded and deformed, the processing speed is slow, the processing efficiency is low, and at the same time, burrs are easily generated. When the existing magnetic strip winding mechanism transports the motor housing, it is usually manually transported, which not only increases the workload of the personnel, but also easily causes the motor housing to be placed unstably, affecting the installation effect.
[0004] For example, the Chinese invention application with the application number 202111492173.6 (authorization publication number CN117147447A) discloses a device for automatically winding a rubber magnetic strip into the inner wall of a circular housing; belonging to the technical field of magnetic strip forming and assembling; including a base, a bracket is arranged on the base, and a magnetic strip rounding member is arranged on the bracket. A magnetic strip conveying mechanism is arranged on the bracket on the side of the magnetic strip rounding member, and the long magnetic strip is sent into the magnetic strip rounding member through the magnetic strip conveying mechanism and wound into a circular ring; a housing conveying mechanism is arranged on the base below the magnetic strip rounding member, and a first pressing mechanism is arranged on the bracket above the magnetic strip rounding member. The housing conveying mechanism transports the housing to directly below the magnetic strip rounding member, and the formed magnetic strip in the magnetic strip rounding member is pressed into the inner wall of the housing through the first pressing mechanism. Although this application provides a device for automatically winding a rubber magnetic strip into the inner wall of a circular housing, it still requires manual transfer of the magnetic strip into the conveying mechanism. Summary of the Utility Model
[0005] The technical problem to be solved by the utility model is to provide a rotary disk device for turning a brushless motor magnetic strip into a circular shape and inserting it into a motor housing without manual placement of the magnetic strip in view of the above technical status.
[0006] The technical solution adopted by the utility model to solve the above technical problem is as follows: A rotary disk device for turning a brushless motor magnetic strip into a circular shape and inserting it into a motor housing, characterized by comprising:
[0007] A workbench;
[0008] The feeding mechanism is arranged on the aforementioned workbench and has a feeding groove for stacking magnetic strips;
[0009] The guiding block is arranged on the aforementioned workbench and is located below the feeding groove. The outer end face of the guiding block has a guiding inclined surface;
[0010] The feeding seat is arranged on the aforementioned workbench, is close to the aforementioned guiding block, and forms a feeding gap for a single magnetic strip to enter between it and the guiding block. This feeding gap can receive the magnetic strip coming down from the aforementioned guiding inclined surface;
[0011] The magnetic strip coiling mechanism is arranged on the aforementioned workbench. This magnetic strip coiling mechanism has a cavity for forming a coiled magnetic strip. The cavity has a lateral opening to form a feeding port corresponding to the aforementioned feeding gap, and the port of the cavity forms an area for placing the machine shell;
[0012] The first driving mechanism is arranged on the aforementioned workbench and can push the lowermost magnetic strip in the feeding groove onto the guiding block;
[0013] The second driving mechanism is arranged on the aforementioned workbench and can push the magnetic strip in the feeding gap into the cavity of the magnetic strip coiling mechanism; and
[0014] The third driving mechanism is arranged on the aforementioned workbench and is located below the magnetic strip coiling mechanism, and can push the circular ring magnetic strip in the cavity of the magnetic strip coiling mechanism into the machine shell.
[0015] In order to fix the machine shell to facilitate the third driving mechanism to send the circular ring magnetic strip into the machine shell, preferably, a fourth driving mechanism is arranged on the workbench. This fourth driving mechanism is located above the magnetic strip coiling mechanism and is used to limit the machine shell.
[0016] In order to enable the first driving mechanism to push a single magnetic strip onto the guiding block, preferably, the side wall of the feeding groove extends inwards to form a blocking portion, and a discharging gap for a single magnetic strip to discharge is formed between the blocking portion and the guiding block. When the first driving mechanism pushes the magnetic strip, except for the lowermost magnetic strip in the feeding groove, the other magnetic strips are blocked by the blocking portion, so that the magnetic strips are still accommodated in the feeding groove.
[0017] In order to facilitate pushing the lowermost magnetic strip in the feeding groove, preferably, the first driving mechanism includes a first bracket arranged on the workbench and a first air cylinder arranged on the first bracket. The free end of the piston rod of the first air cylinder is provided with a first push plate that can push the lowermost magnetic strip in the feeding groove onto the guiding block.
[0018] In order to facilitate pushing the magnetic strip in the feeding gap, preferably, the second driving mechanism includes a second bracket arranged on the workbench and a second air cylinder arranged on the second bracket. The free end of the piston rod of the second air cylinder is provided with a second push plate that can push the magnetic strip in the feeding gap into the cavity of the magnetic strip coiling mechanism.
[0019] Preferably, the third driving mechanism includes a third support provided on the workbench and a third air cylinder provided on the third support. The piston rod of the third air cylinder pushes the circular ring magnetic strip in the cavity of the magnetic strip coiling mechanism into the machine housing.
[0020] Preferably, a guiding and limiting portion is provided at the top of the piston rod of the third air cylinder. The guiding and limiting portion is accommodated in the cavity, and the outer diameter of the guiding and limiting portion is smaller than the inner diameter of the circular ring formed by the magnetic strip in the cavity.
[0021] To facilitate the fixation of the machine housing, preferably, the fourth driving mechanism includes a fourth support provided on the workbench and a fourth air cylinder provided on the fourth support and used for limiting the machine housing.
[0022] Compared with the prior art, the advantages of the present utility model are as follows: The first driving mechanism pushes the magnetic strip at the bottom of the feeding trough onto the guiding block, and the magnetic strip enters the feeding gap from the guiding block. The second driving mechanism pushes the magnetic strip in the feeding gap into the cavity of the magnetic strip coiling mechanism to be coiled into a circular ring, so as to realize the automatic coiling of the magnetic strip and the pressing of the circular ring magnetic strip into the machine housing by the third driving mechanism, without manual placement and installation of the magnetic strip, improving the production efficiency. Description of the Drawings
[0023] Figure 1 It is a schematic structural diagram of the embodiment;
[0024] Figure 2 For Figure 1 the enlarged view at A of
[0025] Figure 3 It is a schematic structural diagram when the machine housing is placed in the embodiment;
[0026] Figure 4 It is a schematic structural diagram in another direction when the machine housing is placed in the embodiment;
[0027] Figure 5 It is a schematic structural diagram of the third air cylinder in the embodiment;
[0028] Figure 6 It is a schematic diagram of the assembly relationship of the feeding mechanism, the guiding block, the feeding seat and the magnetic strip coiling mechanism in the embodiment;
[0029] Figure 7 For Figure 6 the exploded view of
[0030] Figure 8 It is a schematic diagram of the assembled machine housing in the embodiment. Detailed Embodiment
[0031] The present utility model will be further described in detail below in conjunction with the embodiments of the drawings.
[0032] Such as Figure 1-8As shown, it is a preferred embodiment of the present utility model. The brushless motor magnetic strip round-in housing turntable device includes a workbench 1, a feeding mechanism 2, a magnetic strip coiling mechanism 3, a guiding block 4, a feeding seat 5, a first driving mechanism 6, a second driving mechanism 7, a third driving mechanism 8, and a fourth driving mechanism 9.
[0033] As Figure 1 and Figure 3 shown, the feeding mechanism 2 is arranged on the workbench 1 and has a feeding groove 21 for stacking magnetic strips b; a blocking portion 211 extends inward from the side wall of the feeding groove 21, and a discharging gap 212 for a single magnetic strip b to discharge is formed between the blocking portion 211 and the guiding block 4.
[0034] The guiding block 4 is arranged on the workbench 1 and is located below the feeding groove 21, and the outer end face of the guiding block 4 has a guiding inclined surface 41.
[0035] The feeding seat 5 is arranged on the workbench 1, is close to the guiding block 4, and forms a feeding gap 51 for a single magnetic strip b to enter between it and the guiding block 4, and the feeding gap 51 can receive the magnetic strip b coming down from the guiding inclined surface 41;
[0036] The magnetic strip coiling mechanism 3 is arranged on the workbench 1, and the magnetic strip coiling mechanism 3 has a cavity 31 for forming a coiled magnetic strip. The cavity 31 has a lateral opening to form a feeding port 32 corresponding to the feeding gap 51, and a region for placing the housing a is formed at the port of the cavity 31;
[0037] The first driving mechanism 6 is arranged on the workbench 1 and can push the lowermost magnetic strip b in the feeding groove 21 onto the guiding block 4; the first driving mechanism 6 includes a first bracket 61 arranged on the workbench 1 and a first air cylinder 62 arranged on the first bracket 61, and a first push plate 63 capable of pushing the lowermost magnetic strip b in the feeding groove 21 onto the guiding block 4 is provided at the free end of the piston rod of the first air cylinder 62.
[0038] The second driving mechanism 7 is arranged on the workbench 1 and can push the magnetic strip b in the feeding gap 51 into the cavity 31 of the magnetic strip coiling mechanism 3; the second driving mechanism 7 includes a second bracket 71 arranged on the workbench 1 and a second air cylinder 72 arranged on the second bracket 71, and a second push plate 73 capable of pushing the magnetic strip b in the feeding gap 51 into the cavity 31 of the magnetic strip coiling mechanism 3 is provided at the free end of the piston rod of the second air cylinder 72.
[0039] The third driving mechanism 8 is arranged on the workbench 1 and is located below the magnetic strip coiling mechanism 3, and can push the circular ring magnetic strip b in the cavity 31 of the magnetic strip coiling mechanism 3 into the housing a. The third driving mechanism 8 includes a third bracket 81 arranged on the workbench 1 and a third air cylinder 82 arranged on the third bracket 81, and the piston rod of the third air cylinder 82 pushes the circular ring magnetic strip b in the cavity 31 of the magnetic strip coiling mechanism 3 into the housing a. As Figure 5As shown, a guiding and limiting portion 83 is provided at the top of the piston rod of the third cylinder 82. The guiding and limiting portion 83 is received in the cavity 31, and the outer diameter of the guiding and limiting portion 83 is smaller than the inner diameter of the ring formed by the magnetic strip b in the cavity 31.
[0040] The fourth driving mechanism 9 is disposed on the workbench 1. The fourth driving mechanism 9 is located above the magnetic strip coiling mechanism 3 and is used to limit the casing a. The fourth driving mechanism 9 includes a fourth bracket 91 disposed on the workbench 1 and a fourth cylinder 92 disposed on the fourth bracket 91 and used to limit the casing a.
[0041] The working process of this embodiment is as follows: The first driving mechanism 6 pushes the magnetic strip b at the bottom of the feeding trough 21 onto the guiding block 4. The magnetic strip b enters the feeding gap 51 from the guiding block 4. The second driving mechanism 7 pushes the magnetic strip b in the feeding gap 51 into the cavity 31 of the magnetic strip coiling mechanism 3 to be coiled into a ring. The fourth driving mechanism 9 presses down to fix the casing a on the magnetic strip coiling mechanism 3. After that, the third driving mechanism 8 pushes the ring-shaped magnetic strip b in the cavity 31 of the magnetic strip coiling mechanism 3 into the casing a to form a Figure 8 finished casing as shown.
Claims
1. A brushless motor magnetic strip rotating disk device, characterized in that: include: Workbench (1); A feeding mechanism (2) is arranged on the aforementioned workbench (1) and has a feeding trough (21) for stacking the magnetic strips (b); A guide block (4) is arranged on the aforementioned workbench (1) and is located below the feed trough (21), and the outer end surface of the guide block (4) has a guiding inclined surface (41); A feeding seat (5) is arranged on the aforementioned workbench (1) and close to the aforementioned guide block (4) and forms a feeding gap (51) between the guide block (4) for a single magnetic strip (b) to enter, and the feeding gap (51) can receive the magnetic strip (b) coming down from the aforementioned guide slope (41); A magnetic stripe rolling mechanism (3) is arranged on the aforementioned workbench (1), and the magnetic stripe rolling mechanism (3) has a cavity (31) for forming a rolled magnetic stripe, the cavity (31) has a lateral opening to form a feed port (32) corresponding to the aforementioned feed gap (51), and the port of the cavity (31) forms an area for placing a housing (a); A first driving mechanism (6) is disposed on the aforementioned workbench (1) and is capable of pushing the magnetic strip (b) at the bottom of the feed trough (21) onto the guide block (4); A second driving mechanism (7) is disposed on the aforementioned workbench (1) and is capable of pushing the magnetic strip (b) in the feeding gap (51) into the receiving cavity (31) of the magnetic strip winding mechanism (3); and The third driving mechanism (8) is arranged on the aforementioned workbench (1) and is located below the magnetic stripe rolling mechanism (3), and can push the annular magnetic stripe (b) in the cavity (31) of the magnetic stripe rolling mechanism (3) into the casing (a).
2. The brushless motor magnetic strip rotating disk device according to claim 1, characterized in that: The workbench (1) is provided with a fourth driving mechanism (9), which is located above the magnetic strip winding mechanism (3) and is used to limit the casing (a).
3. The brushless motor magnetic strip rotating disk device according to claim 1, characterized in that: The side wall of the feed trough (21) extends inwardly to form a blocking portion (211), and a discharge gap (212) for discharging a single magnetic strip (b) is formed between the blocking portion (211) and the guide block (4).
4. The brushless motor magnetic strip rotating disk device according to claim 1, characterized in that: The first driving mechanism (6) comprises a first bracket (61) arranged on the workbench (1) and a first cylinder (62) arranged on the first bracket (61), and the free end of the piston rod of the first cylinder (62) is provided with a first push plate (63) capable of pushing the lowest magnetic strip (b) of the feed trough (21) into the guide block (4).
5. The brushless motor magnetic strip rotating disk device according to claim 1, characterized in that: The second driving mechanism (7) comprises a second bracket (71) arranged on the workbench (1) and a second cylinder (72) arranged on the second bracket (71); the free end of the piston rod of the second cylinder (72) is provided with a second push plate (73) capable of pushing the magnetic strip (b) in the feeding gap (51) into the cavity (31) of the magnetic strip winding mechanism (3).
6. The brushless motor magnetic strip rotating disk device according to claim 1, characterized in that: The third driving mechanism (8) comprises a third bracket (81) arranged on the workbench (1) and a third cylinder (82) arranged on the third bracket (81); the piston rod of the third cylinder (82) pushes the circular magnetic strip (b) in the cavity (31) of the magnetic strip rolling mechanism (3) into the casing (a).
7. The brushless motor magnetic strip rotating disk device according to claim 6, characterized in that: A guide limit portion (83) is provided at the top of the piston rod of the third cylinder (82), and the guide limit portion (83) is accommodated in the cavity (31), and the outer diameter of the guide limit portion (83) is smaller than the inner diameter of the ring formed by the magnetic strip (b) in the cavity (31).
8. The brushless motor magnetic strip rotating disk device according to claim 2, characterized in that: The fourth driving mechanism (9) comprises a fourth bracket (91) arranged on the workbench (1) and a fourth cylinder (92) arranged on the fourth bracket (91) and used for limiting the housing (a).
Citation Information
Patent Citations
Device for automatically rolling rubber magnetic strip into inner wall of circular machine shell
CN114147447A
Bearing surface detection device
CN117147447A