Novel aerogel heat insulation pad automatic assembling equipment

Abstract

The utility model discloses novel aerogel heat insulation pad automatic assembling equipment which is characterized in that aerogel taking manipulators are arranged at a first aerogel feeding bin and a second aerogel feeding bin; a first silica gel frame receiving bin, a second silica gel frame receiving bin, a third silica gel frame receiving bin and a partition plate bin are arranged on one side of the first aerogel feeding bin and one side of the second aerogel feeding bin, and a silica gel frame taking mechanical arm and a silica gel frame positioning device are arranged at the partition plate bin. The silica gel frame positioning device is connected with one end of the front six-station rotating disc through the silica gel frame carrying device, and the rear four-station rotating disc is arranged on one side of the front six-station rotating disc. Modular design is adopted, key assemblies such as the drawable stock bin, the multiple manipulators, the rotating disc, the positioning device and the film pasting device are integrated, and efficient, stable and accurate assembly of the aerogel heat insulation pad is achieved. Meanwhile, the equipment also has the advantages of high automation degree, simplicity in operation, convenience in maintenance and the like, and can meet the requirements of large-scale production and high-quality requirements.

Description

Technical Field

[0001] The utility model relates to, in particular to a novel automatic assembly device for aerogel heat insulation pads. Background Art

[0002] In the production process of aerogel heat insulation pads, traditional assembly methods often have problems such as cumbersome operation, low efficiency, and unstable quality. This not only increases production costs but also limits the large-scale production and application of aerogel heat insulation pads. Therefore, it is particularly important to develop an efficient, stable, and precise automatic assembly device for aerogel heat insulation pads. Content of the Utility Model

[0003] Aiming at the deficiencies in the prior art, the purpose of the utility model is to provide a novel automatic assembly device for aerogel heat insulation pads. It adopts a modular design and integrates key components such as a pull-out type material bin, multiple manipulators, a turntable, a positioning device, and a film pasting device, realizing the efficient, stable, and precise assembly of aerogel heat insulation pads. At the same time, the device also has the advantages of high automation, simple operation, and convenient maintenance, and can meet the requirements of large-scale production and high-quality production.

[0004] To achieve the above purpose, the utility model is realized through the following technical solutions: A novel automatic assembly device for aerogel heat insulation pads includes a first aerogel feeding bin, a second aerogel feeding bin, a first silicone frame receiving bin, a second silicone frame receiving bin, a third silicone frame receiving bin, a partition material bin, an aerogel picking manipulator, a silicone frame picking manipulator, a silicone frame positioning device, a silicone frame handling device, a front six-station turntable, and a rear four-station turntable. An aerogel picking manipulator is arranged at the first aerogel feeding bin and the second aerogel feeding bin. A first silicone frame receiving bin, a second silicone frame receiving bin, a third silicone frame receiving bin, and a partition material bin are arranged on one side of the first aerogel feeding bin and the second aerogel feeding bin. A silicone frame picking manipulator and a silicone frame positioning device are arranged at the partition material bin. The silicone frame positioning device is connected to one end of the front six-station turntable through the silicone frame handling device. A rear four-station turntable is arranged on one side of the front six-station turntable.

[0005] Preferably, an aerogel filling station, a front surface dust removal station, a front surface PET film pasting station, a turning station, a waiting station, and a silicone frame feeding station are sequentially arranged around the front six-station turntable. The aerogel filling station is connected to the aerogel picking manipulator through an aerogel positioning device. A front surface PET film pasting device is arranged at the front surface PET film pasting station. A turning device is arranged at the turning station. A rear four-station turntable is arranged on one side of the turning device. A turning waiting position, a back surface dust removal station, a back surface PET film pasting station, and a semi-finished product discharging station are sequentially arranged around the four-station turntable. A semi-finished product discharging manipulator is arranged at the semi-finished product discharging station. A back surface PET film pasting device is arranged at the back surface PET film pasting station.

[0006] Advantages of the present utility model:

[0007] 1. High degree of automation: The entire assembly process has a high degree of automation, reducing manual intervention and improving production efficiency.

[0008] 2. Modular design: The equipment adopts a modular design, facilitating maintenance and upgrading.

[0009] 3. Feeding without stopping the machine: The pull-out type material bin design allows feeding without stopping the machine, ensuring production continuity.

[0010] 4. High-precision positioning: Through the positioning device, the accurate assembly of the silica gel frame and the aerogel is ensured, improving product quality. Description of the drawings

[0011] The present utility model will be described in detail below in conjunction with the drawings and specific embodiments;

[0012] Figure 1 is a schematic structural diagram of the present utility model. Specific embodiments

[0013] In order to make the technical means, creative features, achieved purposes and effects of the present utility model easy to understand, the present utility model will be further described below in conjunction with specific embodiments.

[0014] Referring to Figure 1 , the following technical solutions are adopted in this specific embodiment: A new type of automatic assembly equipment for aerogel heat insulation pads, including a first aerogel feeding bin 1, a second aerogel feeding bin 2, a first silica gel frame receiving bin 3, a second silica gel frame receiving bin 4, a third silica gel frame receiving bin 5, a partition material bin 6, an aerogel picking manipulator 7, a silica gel frame picking manipulator 8, a silica gel frame positioning device 9, a silica gel frame handling device 10, a front six-station turntable 11 and a rear four-station turntable 21. An aerogel picking manipulator 7 is arranged at the first aerogel feeding bin 1 and the second aerogel feeding bin 2. A first silica gel frame receiving bin 3, a second silica gel frame receiving bin 4, a third silica gel frame receiving bin 5 and a partition material bin 6 are arranged on one side of the first aerogel feeding bin 1 and the second aerogel feeding bin 2. A silica gel frame picking manipulator 8 and a silica gel frame positioning device 9 are arranged at the partition material bin 6. The silica gel frame positioning device 9 is connected to one end of the front six-station turntable 11 through the silica gel frame handling device 10. A rear four-station turntable 21 is arranged on one side of the front six-station turntable 11.

[0015] It should be noted that around the first six-station turntable 11, there are successively arranged an aerogel loading station 15, a front surface dust removal station 16, a front surface PET film pasting station 17, a turning station 18, a waiting station 19, and a silicone frame feeding station 20; the aerogel loading station 15 is connected to the aerogel picking manipulator 7 through the aerogel positioning device 14, a front surface PET film pasting device 13 is arranged at the front surface PET film pasting station 17, and a turning device 12 is arranged at the turning station 18; a rear four-station turntable 21 is arranged on one side of the turning device 12, and around the four-station turntable 21, there are successively arranged a turning waiting position 24, a back surface dust removal station 25, a back surface PET film pasting station 26, and a semi-finished product discharging station 27. A semi-finished product discharging manipulator 23 is arranged at the semi-finished product discharging station 27, and a back surface PET film pasting device 22 is arranged at the back surface PET film pasting station 26.

[0016] It should be noted that the first aerogel feeding bin 1, the second aerogel feeding bin 2, the first silicone frame receiving bin 3, the second silicone frame receiving bin 4, the third silicone frame receiving bin 5, and the partition bin 6 adopt pull-out bins for storing raw materials such as aerogel, silicone frames, and partitions. The bottom of the bin is equipped with slide rails and cylinders to facilitate pulling out for feeding.

[0017] It should be noted that the silicone frame picking manipulator 8 is responsible for taking out silicone frames and partitions from the first silicone frame receiving bin 3, the second silicone frame receiving bin 4, and the third silicone frame receiving bin 5, and transporting them to the silicone frame positioning device 9 and the partition receiving bin 6. The silicone frame positioning device 9 shapes and positions the silicone frame to ensure the subsequent assembly accuracy. The silicone frame transporting device 10 transports the positioned silicone frame to the silicone frame feeding station 20.

[0018] It should be noted that the first six-station turntable 11 includes an aerogel loading station 15, a front surface dust removal station 16, a front surface PET film pasting station 17, a turning station 18, a waiting station 19, and a silicone frame feeding station 20, and is responsible for the preliminary assembly and processing of silicone frames and aerogels.

[0019] It should be noted that the aerogel picking manipulator 7 takes out aerogel from the first aerogel feeding bin 1 and the second aerogel feeding bin 2, and transports it to the aerogel positioning device 14; the aerogel positioning device 14 shapes and positions the aerogel to ensure its accurate assembly with the silicone frame.

[0020] It should be noted that the front surface PET film pasting device 13 and the back surface PET film pasting device 22: paste PET films on the front and back surfaces of the silicone frame and the aerogel.

[0021] It should be noted that the turning device 12: turns the material from the front surface to the back surface for reverse processing.

[0022] It should be noted that the latter four-station turntable 21 described above includes a reverse dust removal station 25, a reverse PET film pasting station 26, etc., which are responsible for reverse processing and semi-finished product discharging.

[0023] In addition, the semi-finished product discharging manipulator 23: pushes the assembled semi-finished product out from the discharging station 27.

[0024] The working process of this specific embodiment is as follows:

[0025] 1. The silica gel frame picking manipulator 8 picks up the silica gel frame from the silica gel frame loading bin. After being shaped and positioned by the silica gel frame positioning device 9, it is transported by the silica gel frame handling device 10 to the silica gel frame loading station 20.

[0026] 2. The aerogel picking manipulator 7 picks up the aerogel from the aerogel loading bin. After being shaped and positioned by the aerogel positioning device 14, it is transported to the aerogel filling station 15 for filling.

[0027] 3. The first six-station turntable 11 sequentially sends the materials to each station for processing, such as front dust removal, front PET film pasting, etc.

[0028] 4. The turning device 12 turns the material to the reverse side, and the latter four-station turntable 21 continues to complete the reverse processing, such as reverse dust removal, reverse PET film pasting, etc.

[0029] 5. The semi-finished product discharging manipulator 23 pushes the assembled semi-finished product out from the discharging station 27 to complete the entire assembly process.

[0030] By introducing the automatic assembly equipment for aerogel thermal insulation pads of the present utility model, the automatic control and intelligent management of the production process of aerogel thermal insulation pads can be realized, greatly improving the production efficiency and product quality. At the same time, the popularization and application of this equipment can also promote the rapid development and industrial upgrading of the aerogel industry, providing more high-quality, efficient and environmentally friendly solutions for related fields. Therefore, the present utility model has important practical significance and broad market prospects.

[0031] The above shows and describes the basic principles, main features and advantages of the present utility model. Those skilled in the art should understand that the present utility model is not limited by the above embodiments. What is described in the above embodiments and the specification only illustrates the principles of the present utility model. Without departing from the spirit and scope of the present utility model, the present utility model will have various changes and improvements, and these changes and improvements all fall within the scope of the present utility model claimed. The scope of protection claimed by the present utility model is defined by the appended claims and their equivalents.

Claims

1. A new type of automatic assembly equipment for aerogel thermal insulation pad, characterized in that: The invention comprises a first aerogel loading bin (1), a second aerogel loading bin (2), a first silicone frame receiving bin (3), a second silicone frame receiving bin (4), a third silicone frame receiving bin (5), a partition bin (6), an aerogel material taking manipulator (7), a silicone frame material taking manipulator (8), a silicone frame positioning device (9), a silicone frame transport device (10), a front six-station turntable (11) and a rear four-station turntable (21), wherein the first aerogel loading bin (1) and the second aerogel loading bin (2) are provided with an aerogel material taking manipulator. (7), a first silica gel frame receiving bin (3), a second silica gel frame receiving bin (4), a third silica gel frame receiving bin (5), and a partition bin (6) are arranged on one side of the first aerogel loading bin (1) and the second aerogel loading bin (2); a silica gel frame material taking manipulator (8) and a silica gel frame positioning device (9) are arranged at the partition bin (6); the silica gel frame positioning device (9) is connected to one end of the front six-station turntable (11) through the silica gel frame conveying device (10); and a rear four-station turntable (21) is arranged on one side of the front six-station turntable (11).

2. The novel aerogel thermal insulation pad automatic assembly equipment according to claim 1 is characterized in that: The front six-station turntable (11) is provided with an aerogel filling station (15), a front dust removal station (16), a front PET film pasting station (17), a flipping station (18), a material waiting station (19), and a silicone frame loading station (20) in sequence; the aerogel filling station (15) is connected to the aerogel material taking manipulator (7) through an aerogel positioning device (14); the front PET film pasting station (17) is provided with a front PET film pasting device (13); the flipping station (18 ... A turning device (12) is arranged at the position 18; a rear four-station turntable (21) is arranged on one side of the turning device (12); a turning waiting position (24), a reverse dust removal position (25), a reverse PET film pasting position (26) and a semi-finished product discharging position (27) are arranged in sequence on the periphery of the four-station turntable (21); a semi-finished product discharging robot (23) is arranged at the semi-finished product discharging position (27), and a reverse PET film pasting device (22) is arranged at the reverse PET film pasting position (26).

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