Lifting type clamp device for piezoelectric ceramic test piece
By designing a lifting fixture device for piezoelectric ceramic specimens, the problem of inconsistent bonding thickness caused by steel sheet deformation is solved, and the precise bonding and height adjustment of piezoelectric ceramic sheet and steel sheet is achieved, which improves the product's bonding and bonding performance and production efficiency.
Patent Information
- Application Number
- CN202420271972.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-04
- Publication Date
- 2025-05-30
- Estimated Expiration
- 2034-02-04
AI Technical Summary
During the processing of piezoelectric ceramic microporous atomized sheet, the bonding thickness is inconsistent due to deformation of the steel sheet, and it is difficult to ensure that each product has good bonding and bonding performance during the curing process.
A piezoelectric ceramic specimen lifting clamp device is designed, including a clamping device and a lifting device. Through components such as pressing rods, fixing plates, screws and bevel gears, precise bonding and height adjustment of the piezoelectric ceramic sheets and steel sheets are achieved.
Through the use of this device, the bonding thickness between the piezoelectric ceramic sheet and the steel sheet can be ensured to be consistent, and the adhesive bonding performance and production efficiency of the product can be improved.
Smart Images

Figure CN222920337U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of polarization technology of piezoelectric ceramic materials, in particular to a lifting fixture device for piezoelectric ceramic specimens. Background Technique
[0002] Piezoelectric ceramics are a kind of functional ceramic materials that can convert mechanical energy and electrical energy into each other, and are widely used in high-tech fields such as mobile communication, satellite broadcasting, electronic equipment, instruments, biology, and aerospace, becoming an indispensable key modern material and component.
[0003] In order to ensure that the piezoelectric ceramic microporous atomization sheet has a lower impedance, good bonding strength and better vibration frequency consistency, it is necessary to ensure good bonding and fitting performance between the steel sheet and the piezoelectric ceramic sheet. In the process of mass production, in order to improve production efficiency, the following method is usually adopted to complete this operation: a number of steel sheets pasted with piezoelectric ceramic sheets are positioned on a backing plate, and a flat pressing plate is used to apply overall pressure to each piezoelectric ceramic microporous atomization sheet until the adhesive is cured. Although this method is relatively simple, since the steel sheet will be deformed to varying degrees during the process of processing micropores, and the thicknesses of the formed piezoelectric ceramic microporous atomization sheets are different after pasting, it is difficult to ensure that each product has good bonding and fitting performance during the curing process. Content of the Utility Model
[0004] To solve the problem proposed in the above background technique that a number of steel sheets pasted with piezoelectric ceramic sheets are positioned on a backing plate, and a flat pressing plate is used to apply overall pressure to each piezoelectric ceramic microporous atomization sheet until the adhesive is cured. Although this method is relatively simple, since the steel sheet will be deformed to varying degrees during the process of processing micropores, and the thicknesses of the formed piezoelectric ceramic microporous atomization sheets are different after pasting, it is difficult to ensure that each product has good bonding and fitting performance during the curing process, the utility model provides the following technical solutions:
[0005] A lifting fixture device for piezoelectric ceramic specimens, comprising a base and a support frame fixed to the top end of the base. A clamping device for pressing the piezoelectric ceramic specimens is arranged below the frame body of the support frame. A lifting device for driving the clamping device to move up and down is arranged at the bottom end of the frame body of the support frame. A support device for cooperating with the clamping device to press and bond the piezoelectric ceramic specimens is arranged at the top end of the base.
[0006] The clamping device includes a connection component for moving up and down. A pressing rod is penetrated through the plate body of the connection component and is used to cooperate with the clamping device to press and bond a piezoelectric ceramic specimen. A fixing plate for adjusting the height of the pressing rod is fixedly installed at the top end of the pressing rod. A support column for supporting the fixing plate is arranged at the bottom end of the fixing plate. A first screw rod for penetrating the fixing plate and adjusting the pressing rod is arranged at the top end of the connection component. An adjusting nut for fixing the fixing plate is threadedly connected to the rod body of the first screw rod.
[0007] Further, the connection component includes a connecting plate for supporting the pressing rod. Moving plates for driving the connecting plate to move up and down are fixedly installed at the left and right ends of the connecting plate.
[0008] Further, the lifting device includes a second screw rod threadedly connected to the moving plate. A second bevel gear for driving the second screw rod to rotate is arranged on the rod body of the second screw rod. A first bevel gear for meshingly connecting with the second screw rod is arranged in front of the second bevel gear.
[0009] Further, a rotating shaft for driving the first bevel gear to rotate is inserted into the middle of the front side of the wheel body of the first bevel gear. A hand wheel for driving the rotating shaft to rotate is fixedly installed on the front side of the rotating shaft. A guide rod for guiding the moving plate is fixedly installed at the top end of the base.
[0010] Further, the supporting device includes a supporting plate fixedly installed at the top end of the base. A positioning counterbore for conveniently placing the piezoelectric ceramic specimen is formed in the plate body of the supporting plate. A bottom plate for quickly removing the pressed piezoelectric ceramic specimen is arranged in the plate body of the supporting plate.
[0011] Further, a sliding groove for restricting the bottom plate is formed in the plate body of the supporting plate. Restricting blocks for sliding in the groove of the sliding groove are fixedly installed on the left and right sides of the plate body of the bottom plate.
[0012] Compared with the prior art, the beneficial effects of the present utility model are:
[0013] Through the clamping device and the lifting device, when bonding multiple piezoelectric ceramic sheets and several steel sheets placed in the positioning counterbores by using the pressing rod, the length of the pressing rod from the fixed plate can be controlled by adjusting the threaded connection between the adjusting screw and the adjusting nut; then, by driving the rotating shaft with the handwheel, under the meshing connection of the first bevel gear and the second bevel gear, the screw can be synchronously driven to rotate following the rotating shaft, the moving plate can be driven to move downward, and multiple pressing rods can be driven to press the multiple positioning counterbores where the multiple piezoelectric ceramic sheets and several steel sheets are placed. After pressing the piezoelectric ceramic sheets, the moving plate can be synchronously driven to move upward, and then by pulling out the driving base plate through the handle welded to the front end of the base plate, the multiple piezoelectric ceramic sheets can be quickly removed. Description of the Drawings
[0014] Figure 1 Structural schematic diagram of the present utility model;
[0015] Figure 2 Front view of the present utility model;
[0016] Figure 3 Structural schematic diagram of the clamping and lifting device of the present utility model;
[0017] Figure 4 Of the present utility model Figure 3 Enlarged view of part A in;
[0018] Figure 5 Structural schematic diagram of the support device of the present utility model;
[0019] Figure 6 Cross-sectional view of the support plate of the present utility model.
[0020] In the drawings, the list of component names represented by each reference numeral is as follows:
[0021] 100 - Base;
[0022] 200 - Support frame;
[0023] 300 - Clamping device, 310 - Fixed plate, 320 - Support column, 330 - First screw, 340 - Adjusting nut, 350 - Connection component, 351 - Connection plate, 352 - Moving plate, 360 - Pressing rod;
[0024] 400 - Lifting device, 410 - Handwheel, 420 - Rotating shaft, 430 - First bevel gear, 440 - Second bevel gear, 450 - Second screw, 460 - Guide rod;
[0025] 500 - Support device, 510 - Support plate, 511 - Chute, 520 - Positioning counterbore, 530 - Base plate, 531 - Restricting block. Detailed Description of the Preferred Embodiment
[0026] The preferred specific embodiments for implementing the present utility model are described in detail below, and a clear and complete description is made in conjunction with the accompanying drawings.
[0027] Please refer to Figures 1-6 , the present utility model provides a lifting fixture device for piezoelectric ceramic specimens.
[0028] Piezoelectric ceramics are a kind of functional ceramic materials that can convert mechanical energy and electrical energy into each other, and are widely used in high-tech fields such as mobile communication, satellite broadcasting, electronic devices, instruments, biology, and aerospace, becoming an indispensable key modern material and component. A number of steel sheets with piezoelectric ceramic sheets pasted thereon are positioned on a backing plate, and a flat pressing plate is used to apply overall pressure to each piezoelectric ceramic microporous atomization sheet until the adhesive is cured. Although this method is relatively simple, since the steel sheets will undergo varying degrees of deformation during the process of machining micropores, and the thicknesses of the formed piezoelectric ceramic microporous atomization sheets are different after pasting, it is difficult to ensure that each product has good bonding and fitting performance during the curing process. Therefore, it needs to be improved, including a base 100 and a support frame 200 fixed to the top end of the base 100. A clamping device 300 for pressing the piezoelectric ceramic specimen is provided below the frame body of the support frame 200. A lifting device 400 for driving the clamping device 300 to move up and down is provided at the bottom end of the frame body of the support frame 200. A support device 500 for cooperating with the clamping device 300 to press and bond the piezoelectric ceramic specimen is provided at the top end of the base 100;
[0029] The clamping device 300 includes a connection component 350 for moving up and down. A top pressure rod 360 for cooperating with the clamping device 300 to press and bond the piezoelectric ceramic specimen penetrates through the plate body of the connection component 350, and the top pressure rods 360 are linearly arrayed on the plate body of the connection component 350, so as to quickly bond a number of steel sheets of multiple piezoelectric ceramic sheets; a fixing plate 310 for adjusting the height of the multiple top pressure rods 360 is welded to the top ends of the multiple top pressure rods 360. A support column 320 for supporting the fixing plate 310 is provided at the bottom end of the fixing plate 310, and the support column 320 can be replaced accordingly according to the height of the multiple top pressure rods 360; a screw rod one 330 for penetrating through the fixing plate 310 and adjusting the top pressure rods 360 is provided at the top end of the connection component 350. An adjusting nut 340 for fixing the fixing plate 310 is threadedly connected to the rod body of the screw rod one 330. Thus, when it is necessary to adjust the height of the multiple top pressure rods 360, the corresponding adjustment of the multiple top pressure rods 360 can be realized by the threaded connection of the adjusting nut 340 on the rod body of the screw rod one 330;
[0030] The connecting component 350 includes a connecting plate 351 for supporting the pressing rod 360. At the left and right ends of the connecting plate 351, moving plates 352 for driving the connecting plate 351 to move up and down are fixedly installed. And the moving plate 352 on the right side of the connecting plate 351 is threadedly connected to the second screw rod 450. Thus, when the second screw rod 450 rotates, the connecting plate 351 can be controlled to be adjusted up and down, and then a plurality of pressing rods 360 can be driven to bond several steel sheets of a plurality of piezoelectric ceramic sheets on the supporting device.
[0031] The lifting device 400 includes a second screw rod 450 that is threadedly connected to the moving plate 352. And the top end of the second screw rod 450 is connected to the frame body of the support frame 200 through a bearing, and the bottom end of the second screw rod 450 is connected to the seat body of the base 100 through a bearing, which facilitates the rotation of the second screw rod 450. A second bevel gear 440 for driving the second screw rod 450 to rotate is arranged on the rod body of the second screw rod 450. And the second bevel gear 440 is installed on the rod body of the second screw rod 450 through a key connection. Moreover, the second bevel gear 440 is located at the bottom of the rod body of the second screw rod 450. In front of the second bevel gear 440, a first bevel gear 430 for meshing with the second screw rod 450 is arranged.
[0032] In the middle of the front side of the wheel body of the first bevel gear 430, a rotating shaft 420 for driving the first bevel gear 430 to rotate is inserted. And the first bevel gear 430 is installed on the shaft body of the rotating shaft 420 through a key connection. Thus, when the rotating shaft 420 rotates, under the meshing connection of the first bevel gear 430 and the second bevel gear 440, the second screw rod 450 can be synchronously driven to rotate, so that the moving plate 352 can be controlled to drive the pressing rod 360 to move up and down. Furthermore, several steel sheets of a plurality of piezoelectric ceramic sheets can be bonded. A hand wheel 410 for driving the rotating shaft 420 to rotate is fixedly installed on the front side of the rotating shaft 420. A guide rod 460 for guiding the moving plate 352 on the left side of the connecting plate 325 is fixedly installed at the top end of the base 100. Thus, when the operator drives the rotating shaft 420 to rotate through the hand wheel 410, under the meshing connection of the first bevel gear 430 and the second bevel gear 440, the second screw rod 450 can be synchronously driven to rotate following the rotating shaft 420. Furthermore, a plurality of pressing rods 360 on the moving plate 352 can be driven to move down, and several piezoelectric ceramic sheets and several steel sheets can be bonded.
[0033] The support device 500 includes a support plate 510 welded to the top end of the base 100. Positioning counterbores 520 for placing piezoelectric ceramic specimens are formed in the plate body of the support plate 510, and there are several positioning counterbores 520. The several positioning counterbores 520 are linearly arrayed on the plate body of the support plate 510. A bottom plate 530 for quickly removing the pressed piezoelectric ceramic specimens is arranged in the plate body of the support plate 510, and the bottom plate 530 can move back and forth in the support plate 510. A sliding groove 511 for restricting the bottom plate 530 is formed in the plate body of the support plate 510. Limiting blocks 531 for sliding in the groove of the sliding groove 511 are fixedly installed on the left and right sides of the plate body of the bottom plate 530. Thus, when it is necessary to bond multiple piezoelectric ceramic sheets and several steel sheets, when the handwheel 410 drives the rotation of the rotating shaft 420, under the meshing connection of the first bevel gear 430 and the second bevel gear 440, the second screw rod 450 can be synchronously driven to rotate following the rotating shaft 420, and the moving plate 352 can be driven to move downward, and then multiple pressing rods 360 can be driven to press the multiple positioning counterbores 520 for placing multiple piezoelectric ceramic sheets and several steel sheets. After pressing the piezoelectric ceramic sheets, the moving plate 352 can be synchronously driven to move upward, and then by pulling out the driving bottom plate 530 through the handle welded to the front end of the bottom plate 530, multiple piezoelectric ceramic sheets can be quickly removed.
[0034] Based on the above content and the accompanying drawings, those skilled in the art can understand and implement the present utility model. In addition, any non-creative modifications made by those skilled in the art to the present utility model without creative work still fall within the protection scope of the present utility model.
Claims
1. A piezoelectric ceramic specimen lifting fixture device, comprising a base (100) and a support frame (200) fixed on the top of the base (100), characterized in that: A clamping device (300) for pressing the piezoelectric ceramic specimen is arranged below the frame body of the support frame (200), a lifting device (400) for driving the clamping device (300) to move up and down is arranged at the bottom of the frame body of the support frame (200), and a supporting device (500) for cooperating with the clamping device (300) to press and bond the piezoelectric ceramic specimen is arranged at the top of the base (100); The clamping device (300) comprises a connecting assembly (350) for moving up and down, a plate body of the connecting assembly (350) is penetrated by a pressing rod (360) for cooperating with the clamping device (300) to press and bond the piezoelectric ceramic specimen, a fixing plate (310) for adjusting the height of the pressing rod (360) is fixedly installed at the top end of the pressing rod (360), a supporting column (320) for supporting the fixing plate (310) is arranged at the bottom end of the fixing plate (310), a screw rod (330) for penetrating the fixing plate (310) and adjusting the pressing rod (360) is arranged at the top end of the connecting assembly (350), and an adjusting nut (340) for fixing the fixing plate (310) is threadedly connected to the rod body of the screw rod (330).
2. The piezoelectric ceramic specimen lifting fixture device according to claim 1, characterized in that: The connection assembly (350) comprises a connection plate (351) for supporting a push rod (360), and movable plates (352) for driving the connection plate (351) to move up and down are fixedly mounted on the left and right ends of the connection plate (351).
3. The piezoelectric ceramic specimen lifting fixture device according to claim 2, characterized in that: The lifting device (400) includes a second screw rod (450) threadedly connected to the moving plate (352); a second bevel gear (440) for rotating the second screw rod (450) is arranged on the rod body of the second screw rod (450); and a first bevel gear (430) for meshing with the second screw rod (450) is arranged on the front side of the second bevel gear (440).
4. The piezoelectric ceramic specimen lifting fixture device according to claim 3, characterized in that: A rotating shaft (420) for driving the bevel gear (430) to rotate is inserted into the middle of the front side of the wheel body of the bevel gear (430), a hand wheel (410) for driving the rotating shaft (420) to rotate is fixedly installed on the front side of the rotating shaft (420), and a guide rod (460) for guiding the movable plate (352) is fixedly installed on the top of the base (100).
5. The piezoelectric ceramic specimen lifting fixture device according to claim 1, characterized in that: The support device (500) comprises a support plate (510) fixedly mounted on the top of the base (100), a positioning countersunk hole (520) for facilitating the placement of a piezoelectric ceramic specimen is provided on the plate body of the support plate (510), and a bottom plate (530) for quickly removing the compressed piezoelectric ceramic specimen is provided inside the plate body of the support plate (510).
6. The piezoelectric ceramic specimen lifting fixture device according to claim 5, characterized in that: A slide groove (511) is provided in the plate body of the support plate (510) for facilitating limiting the bottom plate (530), and limiting blocks (531) for sliding in the groove of the slide groove (511) are fixedly installed on the left and right sides of the plate body of the bottom plate (530).