Hot-pressing foaming platform clamp driven by mechanical turbine worm variable frequency motor

Abstract

The utility model relates to the technical field of foaming machine accessories, in particular to a mechanical turbine worm variable frequency motor driven hot-pressing foaming platform clamp which not only facilitates opening and closing of the clamp and improves working efficiency, but also prevents polystyrene foam from being adhered to a mold and facilitates demolding of the polystyrene foam. Comprising a discharging mechanism; the device further comprises a vibration mechanism, a moving mechanism, two sets of traction mechanisms, a conveying mechanism and an angle adjusting mechanism, the vibration mechanism is installed on the discharging mechanism and facilitates polystyrene foam demolding, the moving mechanism is installed on the vibration mechanism and matched with the vibration mechanism to enable polystyrene foam to be formed, and the two sets of traction mechanisms are installed on the moving mechanism and enable the vibration mechanism and the moving mechanism to be clamped. The conveying mechanism is installed on the discharging mechanism and sprays a release agent to the vibrating mechanism and the moving mechanism, and the angle adjusting mechanism is installed on the conveying mechanism and adjusts the spraying angle of the release agent.

Description

Technical Field

[0001] The utility model relates to the technical field of foaming machine accessories, in particular to a mechanical type turbine worm variable frequency motor driven hot pressing foaming platform fixture. Background Technique

[0002] A foaming machine, also known as a foam generator, is a device that makes foam from an aqueous solution with a certain concentration of a foaming agent. The foaming agent itself cannot automatically become foam and must go through the mechanical action of the foaming machine to become foam.

[0003] The existing foaming machine fixture, such as a mobile foaming outer fixture disclosed in the utility model patent with the application number 202122770986.9, its main structure includes: a top plate, a side plate and a front plate are respectively attached to the outside of a box body. A top fixture is installed on the top of the top plate, and corner piece bodies are welded at opposite corners of the top fixture. A front fixture is installed on the outside of the side plate, and corner piece bodies are welded at the four corners of the front fixture. An injection hole is opened on one side of the side plate, and a side fixture is installed on the outside of the front plate; when in use, the surface to be foamed is covered with the top plate, the side plate and the front plate, and then the top fixture, the side fixture and the front fixture are installed on the outside of the top plate, the side plate and the front plate. The four corner piece bodies of the corresponding fixtures are respectively corresponded to the four corner pieces of the container, and a special corner piece lock is placed into the corresponding screw hole, and a torque wrench is used to lock the corresponding corner piece body with the corner piece lock. After checking and confirming that the plate surfaces of each fixture are close to the foaming surface of the box, the corresponding local foaming cavity to be repaired is foamed through the injection hole. After a period of time, after waiting for the necessary stable time for foaming, each fixture can be loosened.

[0004] However, the existing foaming fixture is very laborious to open and close, increasing the labor intensity of workers, and the foaming glue is very easy to adhere to the fixture, resulting in demoulding damage. Content of the Utility Model

[0005] In order to solve the above technical problems, the utility model provides a mechanical type turbine worm variable frequency motor driven hot pressing foaming platform fixture which not only facilitates the opening and closing of the fixture, improves the work efficiency, but also prevents the foaming glue from adhering to the mold and facilitates the demoulding of the foaming glue.

[0006] A mechanical turbine and worm variable-frequency motor-driven hot pressing and foaming platform fixture of the utility model includes a discharging mechanism; it also includes a vibrating mechanism, a moving mechanism, two sets of traction mechanisms, a conveying mechanism and an angle adjustment mechanism. The vibrating mechanism is installed on the discharging mechanism to facilitate the demoulding of the foaming glue. The moving mechanism is installed on the vibrating mechanism to cooperate with the vibrating mechanism to form the foaming glue. The two sets of traction mechanisms are installed on the moving mechanism to clamp the vibrating mechanism and the moving mechanism. The conveying mechanism is installed on the discharging mechanism to spray the release agent onto the vibrating mechanism and the moving mechanism. The angle adjustment mechanism is installed on the conveying mechanism to adjust the spraying angle of the release agent; start the moving mechanism and the traction mechanism to make the moving mechanism approach the vibrating mechanism. At the same time, the conveying mechanism and the angle adjustment mechanism cooperate to spray the release agent onto the surfaces of the vibrating mechanism and the moving mechanism, which is convenient for the demoulding of the foaming glue. After the foaming glue is formed, the moving mechanism starts to gradually move away from the vibrating mechanism, and the vibrating mechanism vibrates to facilitate the discharge of the foaming glue.

[0007] Preferably, the discharging mechanism includes a workbench, a discharging hopper and two sets of columns. The bottom end of the workbench is connected to the ground, and a discharging port is opened at the top end of the workbench. The discharging hopper is installed at the discharging port of the workbench. The bottom ends of the two sets of columns are connected to the top end of the workbench; after the foaming glue is shaped, it falls onto the discharging hopper through the discharging port of the workbench and naturally slides down through the discharging hopper for discharge under the action of gravity.

[0008] Preferably, the vibrating mechanism includes a fixed fixture, a partition plate and a vibrator. The bottom end of the fixed fixture is connected to the top end of the workbench. An inlet is opened on the fixed fixture. The partition plate is installed on the fixed fixture and forms a cavity between the partition plate and the fixed fixture. The vibrator is installed on the partition plate; when the moving mechanism and the fixed fixture are clamped, the foaming glue is conveyed into the fixed fixture through the inlet of the fixed fixture. After the foaming glue is shaped, start the vibrator. By means of the partition plate and the cavity, the vibration effect of the vibrator is increased, so that the formed foaming glue falls off from the fixed fixture.

[0009] Preferably, the moving mechanism includes a motor, two sets of speed reducers, a transmission shaft, two sets of lead screws, two sets of guide rods and a moving fixture. The motor is installed on the partition plate. The two sets of speed reducers are both installed on the partition plate, and one of the speed reducers is in transmission connection with the motor. And the two sets of speed reducers are in transmission connection through the transmission shaft. The two sets of lead screws are respectively rotatably installed on the columns and are longitudinally connected to the speed reducers respectively. The two sets of guide rods are connected and installed between the columns and the motor. The moving fixture is slidably installed on the two sets of lead screws and the two sets of guide rods; start the motor, the motor drives the speed reducer connected to it to work, the speed reducer drives the other speed reducer to work through the transmission shaft, the two sets of speed reducers synchronously drive the two sets of lead screws to rotate, and the two sets of lead screws drive the moving fixture to move towards the fixed fixture, which is convenient for the moving fixture and the fixed fixture to cooperate and clamp. By setting the two sets of guide rods, the moving fixture maintains stability during the moving process.

[0010] Preferably, the traction mechanism includes a suspension bracket, a winch, a winding roller, a first fixed column, a pulley, a second fixed column, and a traction rope. The suspension bracket is installed on the side wall of the fixed fixture. The bottom end of the winch is connected to the bottom end of the suspension bracket. The winding roller is rotatably installed on the fixed fixture and is in transmission connection with the winch. The first fixed column is fixedly installed on the moving fixture. The pulley is rotatably installed on the first fixed column. The second fixed column is fixedly installed on the fixed fixture. One end of the traction rope is fixedly installed on the second fixed column, then bypasses the pulley, and the other end is fixedly installed on the winding roller. When the winch is started, the winch drives the winding roller to rotate. The winding roller winds up the traction rope. The traction rope pulls the pulley and the first fixed column, accelerating the movement of the moving fixture towards the fixed fixture, making the moving fixture and the fixed fixture clamp tighter.

[0011] Preferably, the conveying mechanism includes a frame, a diaphragm pump, a liquid suction pipe, an infusion hose, and two groups of spray heads. The bottom end of the frame is connected to the top end of the fixed fixture. The bottom end of the diaphragm pump is connected to the top end of the frame. The liquid suction pipe is installed on the diaphragm pump. The infusion hose is installed on the diaphragm pump. The two groups of spray heads are both internally communicated with the infusion hose. Connect the liquid suction pipe to the demoulding agent storage tank. When the diaphragm pump is started, the diaphragm pump pumps out the demoulding agent through the liquid suction pipe, and then transports it to the two groups of spray heads through the infusion hose. The spray heads spray the demoulding agent onto the inner surfaces of the fixed fixture and the moving fixture, facilitating the demoulding after the foaming agent is formed.

[0012] Preferably, the angle adjustment mechanism includes a cylinder, a bracket, a servo motor, and a rotating shaft. The top end of the cylinder is connected to the bottom end of the frame. The top end of the bracket is connected to the bottom end of the cylinder. The servo motor is installed on the bracket. The rotating shaft is installed on the bracket and is in transmission connection with the servo motor. And the two groups of spray heads are both installed on the rotating shaft. The cylinder pushes the bracket down to a suitable height, and then the servo motor is started. The servo motor drives the rotating shaft to rotate. The rotating shaft drives the two groups of spray heads to rotate. The two groups of spray heads evenly spray the demoulding agent onto the inner surfaces of the fixed fixture and the moving fixture.

[0013] Compared with the prior art, the beneficial effects of the present utility model are as follows: Start the moving mechanism and the traction mechanism, making the moving mechanism approach the vibration mechanism. At the same time, the conveying mechanism and the angle adjustment mechanism cooperate to spray the demoulding agent onto the surfaces of the vibration mechanism and the moving mechanism, facilitating the demoulding of the foaming glue. After the foaming glue is formed, the moving mechanism starts to gradually move away from the vibration mechanism, and the vibration of the vibration mechanism facilitates the discharge of the foaming glue. Description of the Drawings

[0014] Figure 1 is the axonometric structural schematic diagram of the present utility model;

[0015] Figure 2 is the sectional axonometric structural schematic diagram of the discharging mechanism and the vibration mechanism of the present utility model;

[0016] Figure 3 is the axonometric structural schematic diagram of the moving mechanism of the present utility model;

[0017] Figure 4 It is a partial enlarged axonometric structural schematic diagram of the traction mechanism of the present utility model;

[0018] Figure 5 It is a partial enlarged axonometric structural schematic diagram of the conveying mechanism and the angle adjustment mechanism of the present utility model.

[0019] Reference signs in the drawings: 01, discharging mechanism; 11, workbench; 12, discharging hopper; 13, column; 02, vibrating mechanism; 21, fixed fixture; 22, partition; 23, vibrator; 03, moving mechanism; 31, motor; 32, speed reducer; 33, transmission shaft; 34, lead screw; 35, guide rod; 36, moving fixture; 04, traction mechanism; 41, hanger; 42, winch; 43, winding roller; 44, first fixed column; 45, pulley; 46, second fixed column; 47, traction rope; 05, conveying mechanism; 51, frame; 52, diaphragm pump; 53, liquid suction pipe; 54, infusion hose; 55, nozzle; 06, angle adjustment mechanism; 61, cylinder; 62, bracket; 63, servo motor; 64, rotating shaft. Detailed implementation manners

[0020] To facilitate the understanding of the present utility model, the present utility model will be described more comprehensively below with reference to the relevant drawings. The present utility model can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, these embodiments are provided to make the disclosure of the present utility model more thorough and comprehensive.

[0021] Embodiment 1

[0022] A mechanical turbine worm variable-frequency motor-driven hot pressing and foaming platform fixture of the present utility model includes a discharging mechanism 01; it also includes a vibrating mechanism 02, a moving mechanism 03, two sets of traction mechanisms 04, a conveying mechanism 05 and an angle adjustment mechanism 06. The vibrating mechanism 02 is installed on the discharging mechanism 01 to facilitate the demolding of the foaming glue. The moving mechanism 03 is installed on the vibrating mechanism 02 to cooperate with the vibrating mechanism 02 to form the foaming glue. Two sets of traction mechanisms 04 are installed on the moving mechanism 03 to clamp the vibrating mechanism 02 and the moving mechanism 03. The conveying mechanism 05 is installed on the discharging mechanism 01 to spray the release agent onto the vibrating mechanism 02 and the moving mechanism 03. The angle adjustment mechanism 06 is installed on the conveying mechanism 05 to adjust the spraying angle of the release agent; the discharging mechanism 01 includes a workbench 11, a discharging hopper 12 and two sets of columns 13. The bottom end of the workbench 11 is connected to the ground. A discharging port is opened at the top end of the workbench 11. The discharging hopper 12 is installed at the discharging port of the workbench 11. The bottom ends of the two sets of columns 13 are connected to the top end of the workbench 11; the vibrating mechanism 02 includes a fixed fixture 21, a partition 22 and a vibrator 23. The bottom end of the fixed fixture 21 is connected to the top end of the workbench 11. An inlet is opened on the fixed fixture 21. The partition 22 is installed on the fixed fixture 21 to form a cavity between the partition 22 and the fixed fixture 21. The vibrator 23 is installed on the partition 22; the moving mechanism 03 includes a motor 31, two sets of speed reducers 32, a transmission shaft 33, two sets of lead screws 34, two sets of guide rods 35 and a moving fixture 36. The motor 31 is installed on the partition 22. Two sets of speed reducers 32 are both installed on the partition 22 and one of the speed reducers 32 is drivingly connected to the motor 31. And the two sets of speed reducers 32 are drivingly connected through the transmission shaft 33. Two sets of lead screws 34 are respectively rotatably installed on the columns 13 and are longitudinally connected to the speed reducers 32 respectively. Two sets of guide rods 35 are connected and installed between the columns 13 and the motor 31. The moving fixture 36 is slidably installed on the two sets of lead screws 34 and the two sets of guide rods 35; the traction mechanism 04 includes a hanging bracket 41, a winch 42, a winding roller 43, a first fixed column 44, a pulley 45, a second fixed column 46 and a traction rope 47. The hanging bracket 41 is installed on the side wall of the fixed fixture 21. The bottom end of the winch 42 is connected to the bottom end of the hanging bracket 41. The winding roller 43 is rotatably installed on the fixed fixture 21 and is drivingly connected to the winch 42. The first fixed column 44 is fixedly installed on the moving fixture 36. The pulley 45 is rotatably installed on the first fixed column 44. The second fixed column 46 is fixedly installed on the fixed fixture 21. One end of the traction rope 47 is fixedly installed on the second fixed column 46 and then bypasses the pulley 45 and the other end is fixedly installed on the winding roller 43;When it is working, first start the motor 31. The motor 31 drives the connected speed reducer 32 to work. The speed reducer 32 drives another group of speed reducers 32 to work through the transmission shaft 33. The two groups of speed reducers 32 synchronously drive the two groups of lead screws 34 to rotate. The two groups of lead screws 34 drive the moving fixture 36 to move towards the fixed fixture 21, facilitating the cooperation between the moving fixture 36 and the fixed fixture 21 to clamp. By setting two groups of guide rods 35, the moving fixture 36 is maintained stable during the movement. Start the winch 42. The winch 42 drives the winding roller 43 to rotate. The winding roller 43 winds up the towing rope 47. The towing rope 47 pulls the pulley 45 and the first fixed column 44, accelerating the movement of the moving fixture 36 towards the fixed fixture 21, making the moving fixture 36 and the fixed fixture 21 clamp tighter. Then, the foaming agent is conveyed into the fixed fixture 21 through the feed port of the fixed fixture 21. After the foaming agent is shaped, start the vibrator 23. By means of the partition plate 22 and the cavity, the vibration effect of the vibrator 23 is increased, so that the formed foaming agent falls off from the fixed fixture 21 and drops onto the discharge hopper 12 through the discharge port of the workbench 11, and naturally slides down and is discharged through the discharge hopper 12.;

[0023] Embodiment 2

[0024] Such as Figures 1 to 5As shown, a mechanical turbine and worm variable-frequency motor-driven hot pressing and foaming platform fixture of the present utility model is based on Embodiment 1; the conveying mechanism 05 includes a frame 51, a diaphragm pump 52, a liquid suction pipe 53, a liquid infusion hose 54 and two groups of spray heads 55. The bottom end of the frame 51 is connected to the top end of the fixed fixture 21. The bottom end of the diaphragm pump 52 is connected to the top end of the frame 51. The liquid suction pipe 53 is installed on the diaphragm pump 52. The liquid infusion hose 54 is installed on the diaphragm pump 52. The two groups of spray heads 55 are both internally communicated with the liquid infusion hose 54; the angle adjustment mechanism 06 includes a cylinder 61, a bracket 62, a servo motor 63 and a rotating shaft 64. The top end of the cylinder 61 is connected to the bottom end of the frame 51. The top end of the bracket 62 is connected to the bottom end of the cylinder 61. The servo motor 63 is installed on the bracket 62. The rotating shaft 64 is installed on the bracket 62 and is in transmission connection with the servo motor 63. And the two groups of spray heads 55 are both installed on the rotating shaft 64; when it works, first start the motor 31. The motor 31 drives the connected speed reducer 32 to work. The speed reducer 32 drives another group of speed reducers 32 to work through the transmission shaft 33. The two groups of speed reducers 32 synchronously drive the two groups of lead screws 34 to rotate. The two groups of lead screws 34 drive the moving fixture 36 to move towards the fixed fixture 21, facilitating the cooperation between the moving fixture 36 and the fixed fixture 21 to clamp. By setting two groups of guide rods 35, the moving fixture 36 maintains stability during the moving process. Start the winch 42. The winch 42 drives the winding roller 43 to rotate. The winding roller 43 winds up the traction rope 47. The traction rope 47 pulls the pulley 45 and the first fixed column 44, accelerating the movement of the moving fixture 36 towards the fixed fixture 21, making the moving fixture 36 and the fixed fixture 21 clamp tighter. While the moving fixture 36 approaches the fixed fixture 21, the cylinder 61 pushes the bracket 62 down to an appropriate height. Then start the servo motor 63. The servo motor 63 drives the rotating shaft 64 to rotate. The rotating shaft 64 drives the two groups of spray heads 55 to rotate. Connect the liquid suction pipe 53 to the demoulding agent storage tank. Start the diaphragm pump 52. The diaphragm pump 52 pumps out the demoulding agent through the liquid suction pipe 53, and then transports it to the two groups of spray heads 55 through the liquid infusion hose 54. The spray heads 55 spray the demoulding agent onto the inner surfaces of the fixed fixture 21 and the moving fixture 36, facilitating the demoulding after the foaming agent is formed. Then the cylinder 61 drives the bracket 62 to rise, facilitating the clamping of the moving fixture 36 and the fixed fixture 21. After that, the foaming glue is transported into the fixed fixture 21 through the feed port of the fixed fixture 21. After the foaming glue is shaped, start the vibrator 23. The vibration effect of the vibrator 23 is increased through the partition plate 22 and the cavity, so that the formed foaming glue falls off from the fixed fixture 21, drops onto the discharge hopper 12 through the discharge port of the workbench 11, and naturally slides down through the discharge hopper 12 and is discharged.

[0025] The motor 31, speed reducer 32, winch 42, diaphragm pump 52 and servo motor 63 of the present utility model are purchased on the market. Those skilled in the industry only need to install and operate them according to the attached operation manuals, without the need for creative labor from those skilled in the art.

[0026] The above are only the preferred embodiments of the present utility model. It should be noted that for those of ordinary skill in the art of the present technology, without departing from the technical principle of the present utility model, several improvements and modifications can be made, and these improvements and modifications should also be regarded as the protection scope of the present utility model.

Claims

1. A mechanical worm gear variable frequency motor driven hot pressing foaming platform fixture, comprising a discharge mechanism (01); characterized in that: The invention also comprises a vibration mechanism (02), a moving mechanism (03), two groups of traction mechanisms (04), a conveying mechanism (05) and an angle adjustment mechanism (06); the vibration mechanism (02) is mounted on the discharge mechanism (01) and facilitates the demoulding of the foamed rubber; the moving mechanism (03) is mounted on the vibration mechanism (02) and cooperates with the vibration mechanism (02) to form the foamed rubber; the two groups of traction mechanisms (04) are mounted on the moving mechanism (03) and clamp the vibration mechanism (02) and the moving mechanism (03); the conveying mechanism (05) is mounted on the discharge mechanism (01) and sprays a demoulding agent onto the vibration mechanism (02) and the moving mechanism (03); and the angle adjustment mechanism (06) is mounted on the conveying mechanism (05) and adjusts the spraying angle of the demoulding agent.

2. A mechanical worm gear variable frequency motor driven hot pressing foaming platform fixture as claimed in claim 1, characterized in that: The discharge mechanism (01) comprises a workbench (11), a discharge hopper (12) and two groups of columns (13); the bottom end of the workbench (11) is connected to the ground, the top end of the workbench (11) is provided with a discharge opening, the discharge hopper (12) is installed at the discharge opening of the workbench (11), and the bottom ends of the two groups of columns (13) are connected to the top end of the workbench (11).

3. A mechanical worm gear variable frequency motor driven hot pressing foaming platform fixture as claimed in claim 2, characterized in that: The vibration mechanism (02) includes a fixing fixture (21), a partition (22) and a vibrator (23). The bottom end of the fixing fixture (21) is connected to the top end of the workbench (11). A feed port is provided on the fixing fixture (21). The partition (22) is installed on the fixing fixture (21) and forms a cavity with the fixing fixture (21). The vibrator (23) is installed on the partition (22).

4. A mechanical worm gear variable frequency motor driven hot pressing foaming platform fixture as claimed in claim 3, characterized in that: The moving mechanism (03) comprises a motor (31), two groups of reducers (32), a transmission shaft (33), two groups of lead screws (34), two groups of guide rods (35) and a moving fixture (36). The motor (31) is mounted on the partition (22). The two groups of reducers (32) are both mounted on the partition (22) and one group of reducers (32) is transmission-connected to the motor (31). The two groups of reducers (32) are transmission-connected via the transmission shaft (33). The two groups of lead screws (34) are rotationally mounted on the columns (13) and are longitudinally connected to the reducers (32) respectively. The two groups of guide rods (35) are connected and mounted between the columns (13) and the motor (31). The moving fixture (36) is slidably mounted on the two groups of lead screws (34) and the two groups of guide rods (35).

5. A mechanical worm gear variable frequency motor driven hot pressing foaming platform fixture as claimed in claim 4, characterized in that: The traction mechanism (04) comprises a hanger (41), a capstan (42), a winding roller (43), a fixed column one (44), a pulley (45), a fixed column two (46) and a traction rope (47). The hanger (41) is mounted on the side wall of the fixed fixture (21). The bottom end of the capstan (42) is connected to the bottom end of the hanger (41). The winding roller (43) is rotatably mounted on the fixed fixture (21) and is transmission-connected with the capstan (42). The fixed column one (44) is fixedly mounted on the movable fixture (36). The pulley (45) is rotatably mounted on the fixed column one (44). The fixed column two (46) is fixedly mounted on the fixed fixture (21). One end of the traction rope (47) is placed and fixedly mounted on the fixed column two (46), and then passes around the pulley (45) and the other end is fixedly mounted on the winding roller (43).

6. A mechanical worm gear variable frequency motor driven hot pressing foaming platform fixture as claimed in claim 3, characterized in that: The conveying mechanism (05) comprises a frame (51), a diaphragm pump (52), a liquid extraction tube (53), a liquid infusion hose (54) and two groups of nozzles (55); the bottom end of the frame (51) is connected to the top end of the fixing fixture (21); the bottom end of the diaphragm pump (52) is connected to the top end of the frame (51); the liquid extraction tube (53) is mounted on the diaphragm pump (52); the liquid infusion hose (54) is mounted on the diaphragm pump (52); and the two groups of nozzles (55) are both connected to the inside of the liquid infusion hose (54).

7. A mechanical worm gear variable frequency motor driven hot pressing foaming platform fixture as claimed in claim 6, characterized in that: The angle adjustment mechanism (06) comprises a cylinder (61), a bracket (62), a servo motor (63) and a rotating shaft (64); the top end of the cylinder (61) is connected to the bottom end of the frame (51); the top end of the bracket (62) is connected to the bottom end of the cylinder (61); the servo motor (63) is mounted on the bracket (62); the rotating shaft (64) is mounted on the bracket (62) and is transmission-connected to the servo motor (63); and the two groups of nozzles (55) are both mounted on the rotating shaft (64).

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