Intermittent circulation discharging mechanism
By designing a batch cycle cutting mechanism in the cutting device of the tape knitting recorder, and using components such as visual sensors and electric sliders, the "empty picking" phenomenon caused by irregular appearance of good chips is solved, avoiding waste of tape knitting and improving practicality.
Patent Information
- Application Number
- CN202422425033.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-09
- Publication Date
- 2025-05-30
- Estimated Expiration
- 2034-10-09
AI Technical Summary
The existing tape-knitting and tape-knitting machine cutting device is prone to "empty picking" when dealing with irregularly occurring good chips, resulting in waste of tape-knitting and poor practicality.
An intermittent cycle cutting mechanism is designed, using components such as vision sensors, electric screws and electric sliders. The chip position is sensed through the visual sensor, and the main body of the air-floating core collector is controlled to avoid the phenomenon of "empty picking". The tape is adapted to the slot to limit the tape to prevent offset.
It effectively avoids the "empty" phenomenon of traditional cutting equipment, prevents the waste of tape braiding volume, and improves the practicality and stability of cutting work.
Smart Images
Figure CN222921845U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of the blanking of a taping and burning machine, in particular to an intermittent cyclic blanking mechanism. Background Art
[0002] During the chip burning process, it is inevitable that there will be some chips with slightly inferior quality. When packaging the chips, it is necessary to distinguish and sort two different qualities of chips. However, the appearance of good-quality chips depends on the burning quality, so the probability of their appearance is very irregular. Therefore, it is necessary to respond to the time when good-quality chips appear and perform intermittent picking operations;
[0003] Common blanking devices mostly pick and blank chips evenly according to a set program rhythm. When picking good-quality chips that appear irregularly, the phenomenon of "empty picking" is likely to occur. Moreover, the taping used for chip packaging in traditional taping and burning machines mostly moves synchronously with the blanking mechanism. That is, when the blanking mechanism picks up a chip, the taping moves forward a small grid, so that the blanking mechanism places the chip in the groove of the space. Once the "empty picking" phenomenon occurs during the process, it will cause waste of the volume of the taping and the practicability is poor. Therefore, we propose an intermittent cyclic blanking mechanism. Content of the Utility Model
[0004] The purpose of the utility model is to solve the deficiencies existing in the prior art. Common blanking devices mostly pick and blank chips evenly according to a set program rhythm. When picking good-quality chips that appear irregularly, the phenomenon of "empty picking" is likely to occur. Moreover, the taping used for chip packaging in traditional taping and burning machines mostly moves synchronously with the blanking mechanism. That is, when the blanking mechanism picks up a chip, the taping moves forward a small grid, so that the blanking mechanism places the chip in the groove of the space. Once the "empty picking" phenomenon occurs during the process, it will cause waste of the volume of the taping and the practicability is poor.
[0005] In order to achieve the above purpose, the utility model adopts the following technical scheme:
[0006] An intermittent cyclic blanking mechanism, including a base, and a blanking mechanism is arranged at the top end of the base;
[0007] A motor with an output end facing right is arranged on the front surface of the base, a reel is arranged on the front surface of the motor, a card slot is opened at the top end of the base near the front surface, a taping is arranged inside the card slot, a vision sensor with an output end facing left is arranged at the top end of the base and on the left side of the card slot, and a conveyor belt is arranged at the top end of the base and on the left side of the vision sensor;
[0008] The blanking mechanism includes an electric lead screw. Fixed seats are symmetrically arranged at the two ends of the electric lead screw near the bottom. A slider is sleeved on the periphery of the electric lead screw. A fixed block is arranged on the front surface of the slider. A chute is formed on the front surface of the fixed block. An electric slider is arranged inside the chute. The front surface of the electric slider is provided with a pneumatic core sampler main body.
[0009] As a preferred solution of the present invention, the motor is fixed to the base by bolts, and the reel is adapted to the output end of the motor.
[0010] The technical effect of adopting the above further solution is that the rotation of the motor can drive the reel to rotate, thereby pulling the tape to wind and collect it.
[0011] As a preferred solution of the present invention, the tape is adapted to the card slot, and one end of the tape extending out of the front surface of the card slot is fixedly connected to the reel.
[0012] The technical effect of adopting the above further solution is that through the adaptation of the tape and the card slot, the moving tape can be limited, preventing it from shifting and improving the use stability.
[0013] As a preferred solution of the present invention, the vision sensor is fixedly connected to the base, and the vision sensor is arranged corresponding to the fixed seat near the left side.
[0014] The technical effect of adopting the above further solution is that the vision sensor can sense the chips above the conveyor belt, thereby controlling the pneumatic core sampler main body to pick up the chips and preventing the phenomenon of "picking up empty".
[0015] As a preferred solution of the present invention, the electric lead screw is fixedly connected to the fixed seat, and the slider is adapted to the electric lead screw.
[0016] The technical effect of adopting the above further solution is that the electric lead screw can drive the slider to perform a linear reciprocating motion, thereby driving the pneumatic core sampler main body to move left and right to complete the blanking work of the chips.
[0017] As a preferred solution of the present invention, the fixed block is fixedly connected to the slider, the electric slider is slidably connected to the chute, and the pneumatic core sampler main body is fixedly connected to the electric slider.
[0018] The technical effect of adopting the above further solution is that the electric slider can drive the pneumatic core sampler main body to slide up and down inside the chute, so that the pneumatic core sampler main body completes the picking up and blanking work of the chips.
[0019] Compared with the prior art, the beneficial effects of the present invention are:
[0020] In the present utility model, through the design of the base and the blanking mechanism, the intermittent cyclic picking and blanking of chips can be carried out by using a vision sensor, an electric lead screw and an electric slider, avoiding the disadvantages of the traditional blanking device, effectively avoiding the waste of the capacity of the tape, and greatly improving the practical effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 is a schematic diagram of the overall structure of the intermittent cyclic blanking mechanism provided by the present utility model;
[0022] Figure 2 is an anatomical diagram of the front structure of the base of the intermittent cyclic blanking mechanism provided by the present utility model;
[0023] Figure 3 is an anatomical diagram of the side structure of the fixing block of the intermittent cyclic blanking mechanism provided by the present utility model.
[0024] LEGEND DESCRIPTION: 1. Base; 101. Motor; 102. Reel; 103. Card slot; 104. Tape; 105. Vision sensor; 106. Conveyor belt; 2. Blanking mechanism; 201. Electric lead screw; 202. Fixed seat; 203. Slide block; 204. Fixing block; 205. Slide groove; 206. Electric slide block; 207. Main body of the air-floating core picker. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0025] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.
[0026] For the convenience of understanding the present utility model, the present utility model will be described more comprehensively with reference to the relevant content. Several embodiments of the present utility model are given. However, the present utility model can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the present utility model more thorough and comprehensive.
[0027] It should be noted that when an element is referred to as being "fixed to" another element, it can be directly on the other element or there may also be an intermediate element. When an element is considered to be "connected" to another element, it can be directly connected to the other element or there may be an intermediate element at the same time. The terms "vertical", "horizontal", "left", "right" and similar expressions used herein are only for the purpose of illustration.
[0028] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by those of ordinary skill in the technical field to which this utility model belongs. The terms used in the description of this utility model herein are only for the purpose of describing specific embodiments and are not intended to limit this utility model. The term "and / or" used herein includes any and all combinations of one or more of the related listed items.
[0029] Embodiment 1
[0030] As Figures 1-3 shown, this utility model provides a technical solution: an intermittent cyclic feeding mechanism, including a base 1. At the top of the base 1, a feeding mechanism 2 is provided. On the front of the base 1, a motor 101 with an output end facing right is provided. The motor 101 is electrically connected to an external controller. On the front of the motor 101, a reel 102 is provided. Near the front of the top of the base 1, a card slot 103 is opened. Inside the card slot 103, a tape 104 is provided. At the top of the base 1 and on the left side of the card slot 103, a vision sensor 105 with an output end facing left is provided. The vision sensor 105 is electrically connected to an external controller. At the top of the base 1 and on the left side of the vision sensor 105, a conveyor belt 106 is provided. The conveyor belt 106 is electrically connected to an external controller. The feeding mechanism 2 includes an electric lead screw 201. The electric lead screw 201 is electrically connected to an external controller. At the two ends of the electric lead screw 201 near the bottom, fixed seats 202 are symmetrically provided. An outer periphery of the electric lead screw 201 is sleeved with a slider 203. On the front of the slider 203, a fixed block 204 is provided. On the front of the fixed block 204, a chute 205 is opened. Inside the chute 205, an electric slider 206 is provided. The electric slider 206 is electrically connected to an external controller. On the front of the electric slider 206, a pneumatic core sampler main body 207 is provided.
[0031] Embodiment 2
[0032] As Figures 1-3As shown in the figure, the motor 101 is fixed to the base 1 by bolts. The reel 102 is adapted to the output end of the motor 101. By rotating the motor 101, the reel 102 can be driven to rotate, thereby pulling the tape 104 to wind and collect it. The tape 104 is adapted to the card slot 103. One end of the tape 104 extending out of the front of the card slot 103 is fixedly connected to the reel 102. By the adaptation of the tape 104 and the card slot 103, the moving tape 104 can be limited to prevent it from shifting, improving the stability of use. The vision sensor 105 is fixedly connected to the base 1. The vision sensor 105 is correspondingly arranged opposite to the fixed seat 202 near the left side. Through the vision sensor 105, the chip above the conveyor belt 106 can be sensed, so as to control the main body 207 of the air-floating core-taking machine to pick up the chip and prevent the phenomenon of "picking up nothing". The electric screw rod 201 is fixedly connected to the fixed seat 202. The slider 203 is adapted to the electric screw rod 201. By the electric screw rod 201, the slider 203 can be driven to perform a linear reciprocating motion, so as to drive the main body 207 of the air-floating core-taking machine to move left and right, completing the blanking work of the chip. The fixed block 204 is fixedly connected to the slider 203. The electric slider 206 is slidably connected to the chute 205. The main body 207 of the air-floating core-taking machine is fixedly connected to the electric slider 206. By the electric slider 206, the main body 207 of the air-floating core-taking machine can be driven to slide up and down inside the chute 205, so that the main body 207 of the air-floating core-taking machine completes the work of picking up and blanking the chip.
[0033] The working process of the present utility model: When using the intermittent cyclic blanking mechanism for chip blanking, first, the qualified chips sorted and distinguished are pushed to the top of the conveyor belt 106 through an external conveying device. The conveyor belt 106 transports the qualified chips under the air-floating core-taking machine main body 207. During this process, when the qualified chips move to the left of the vision sensor 105 and appear directly below the air-floating core-taking machine main body 207, the vision sensor 105 will capture the position information of the qualified chips and synchronize the information to the external controller, causing the external controller to control the conveyor belt 106 to stop moving. Then, the external controller controls the electric slider 206 to drive the air-floating core-taking machine main body 207 to slide downwards, enabling the air-floating core-taking machine main body 207 to pick up the qualified chips. At the same time, the external controller controls the motor 101 to drive the reel 102 to rotate, causing the reel 102 to pull the tape 104 forward by a small grid. After the picking is completed, the external controller controls the electric slider 206 to drive the air-floating core-taking machine main body 207 to return to its original position. The electric lead screw 201 causes the slider 203 to drive the fixed block 204 to move above the card slot 103. Finally, the electric slider 206 drives the air-floating core-taking machine main body 207 to slide downwards again, placing the chip in the placement grid opened at the top of the tape 104, completing the entire picking process, avoiding the drawback of "empty picking" in the traditional blanking device, effectively avoiding the waste of the volume of the tape 104, and greatly improving the practical effect.
[0034] Although the embodiments of the present utility model have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principles and spirit of the present utility model. The scope of the present utility model is defined by the appended claims and their equivalents.
Claims
1. An intermittent cycle feeding mechanism, comprising a base (1), characterized in that: A feeding mechanism (2) is provided at the top of the base (1); A motor (101) with an output end facing the right side is arranged on the front side of the base (1), a reel (102) is arranged on the front side of the motor (101), a slot (103) is provided at the top of the base (1) near the front side, a braid (104) is arranged inside the slot (103), a visual sensor (105) with an output end facing the left side is arranged at the top of the base (1) and located on the left side of the slot (103), and a conveyor belt (106) is arranged at the top of the base (1) and located on the left side of the visual sensor (105); The unloading mechanism (2) comprises an electric screw (201), fixed seats (202) are symmetrically arranged at both ends of the electric screw (201) near the bottom, a slider (203) is sleeved on the outer periphery of the electric screw (201), a fixed block (204) is arranged on the front of the slider (203), a slide groove (205) is opened on the front of the fixed block (204), an electric slider (206) is arranged inside the slide groove (205), and an air-floating coring machine body (207) is arranged on the front of the electric slider (206).
2. The intermittent cycle feeding mechanism according to claim 1 is characterized in that: The motor (101) is fixed to the base (1) by means of bolts, and the reel (102) is adapted to the output end of the motor (101).
3. The intermittent cycle feeding mechanism according to claim 1 is characterized in that: The braid (104) is similar to the card slot (103), and one end of the braid (104) extending out of the front side of the card slot (103) is fixedly connected to the reel (102).
4. The intermittent cycle feeding mechanism according to claim 1 is characterized in that: The visual sensor (105) is fixedly connected to the base (1), and the visual sensor (105) is arranged corresponding to the fixed seat (202) close to the left side.
5. The intermittent cycle feeding mechanism according to claim 1 is characterized in that: The electric screw (201) is fixedly connected to the fixing seat (202), and the sliding block (203) is adapted to the electric screw (201).
6. The intermittent cycle feeding mechanism according to claim 1, characterized in that: The fixed block (204) is fixedly connected to the slider (203), the electric slider (206) is slidably connected to the slide groove (205), and the air-floating coring machine body (207) is fixedly connected to the electric slider (206).