Microcrystal ceramic wear-resisting plate for stock bin

By adopting a triangular frame structure and buffer blocks in the lining of the silo funnel, the problem of the lining of the silo is easily fallen off when facing a large impact force in the prior art is solved, which improves the bearing capacity and service life and improves safety.

CN222922145UActive Publication Date: 2025-05-30HENAN LONGXIANG NEW MATERIALS CO LTD
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Patent Information

Application Number
CN202421748499.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-23
Publication Date
2025-05-30
Estimated Expiration
2034-07-23

AI Technical Summary

Technical Problem

When the existing silo funnel lining faces the impact force of large capacity, high blanking height and large particle size storage, it is easy to cause large-area falloff, shorten service life and may cause safety accidents.

Method used

The microcrystalline ceramic wear-resistant plate that includes a mounting frame and restricted mounting protective components is adopted. Through the combination of a triangular frame structure and buffer block, the overall bearing capacity is enhanced and the impact force is effectively dispersed.

Benefits of technology

While retaining the original beneficial effects, the overall bearing capacity of the wear-resistant device is significantly improved, the installation time is reduced, the actual application prospect is improved, the service life of the silo is extended and the safety risks are reduced.

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Abstract

The utility model relates to the technical field of ceramic wear-resisting plates, in particular to a microcrystal ceramic wear-resisting plate for a stock bin, which comprises a mounting frame and a limiting type mounting protection component, the limiting type mounting protection component comprises a wear-resisting plate, a buffer block and a built-in plate, the wear-resisting plate is detachably connected with the mounting frame and is positioned in the mounting frame, the buffer block is detachably connected with the wear-resisting plate, and the built-in plate is positioned in the mounting frame. The built-in plate is detachably connected with the buffer block and located on one side of the wear-resisting plate, and the built-in plate is detachably connected with the buffer block and located on the side, away from the wear-resisting plate, of the buffer block. Therefore, the problems that the overall stress bearing degree of the wear-resisting device is not changed, the mounting duration of the wear-resisting device after the mounting mode is changed is greatly prolonged, and certain negative effects are caused to the practical application prospect are positively and effectively solved while the original beneficial effects are kept.
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Description

Technical Field

[0001] The utility model relates to the technical field of ceramic wear-resistant plates, in particular to a microcrystalline ceramic wear-resistant plate for a bunker. Background Art

[0002] The inner lining of the bunker funnel plays a very important role in protecting the structural layer of the funnel. At present, the inner lining of the bunker funnel usually adopts cast stone plates, calendered microcrystalline plates or wear-resistant steel plates. Practice shows that they can all meet the use requirements under general working conditions. However, with the development of the economy, the designed capacity of the bunker is getting larger and larger, the falling height of the bunker is also increasing, the particle size of the stored material is relatively large, and the severe impact force of the stored material during loading will cause large-area shedding of the inner lining of the cast stone plate or calendered microcrystalline plate, and then cause serious damage to the funnel structural layer, greatly shortening the service life of the bunker, and even causing major safety accidents.

[0003] In the prior art, the patent number (CN201820010610.3) mentions an assembled funnel wear-resistant lining for a bunker. The assembled funnel wear-resistant lining includes a frame with a grid structure and microcrystalline ceramic plates embedded in each grid. When in use, reinforce bars are pre-buried on the inclined wall of the bunker funnel, and the top surface of the reinforce bars is welded to the steel plates at the four corners of the assembled funnel wear-resistant lining; on the inclined wall of the bunker funnel, the assembled funnel wear-resistant lining is assembled and welded according to the translation rule to form an integral body, and a calendered microcrystalline cement is poured between the assembled funnel wear-resistant lining and the inclined wall of the bunker funnel, and prefabricated microcrystalline ceramic plates are laid in the steel plate grids outside the assembled structural members. The utility model organically combines the impact resistance of steel and the wear resistance of microcrystalline ceramics, making it have better performance than conventional wear-resistant linings; and its assembled construction improves the working environment, improves the construction accuracy, shortens the construction period, has good economic and social benefits, and has good application prospects.

[0004] In the prior art, changing the installation method of the wear-resistant plate will effectively solve the problem that the severe impact force of the stored material during loading will cause large-area shedding of the inner lining of the cast stone plate or calendered microcrystalline plate, and then cause serious damage to the funnel structural layer, greatly shortening the service life of the bunker, and even causing major safety accidents. However, since the overall bearing capacity of the wear-resistant device has not changed, and the installation time of the wear-resistant device after changing the installation method will be greatly extended, it will have a certain negative impact on the actual application prospect. Summary of the Utility Model

[0005] The purpose of the utility model is to provide a microcrystalline ceramic wear-resistant plate for a bunker, which solves the problem that since the overall bearing capacity of the wear-resistant device has not changed, and the installation time of the wear-resistant device after changing the installation method will be greatly extended, it will have a certain negative impact on the actual application prospect.

[0006] To achieve the above object, a microcrystalline ceramic wear-resistant plate for a silo adopted by the present utility model comprises an installation frame and a restricted installation protection component. The restricted installation protection component includes a wear-resistant plate, a buffer block and an inner plate. The wear-resistant plate is detachably connected to the installation frame and is located inside the installation frame. The buffer block is detachably connected to the wear-resistant plate and is located on one side of the wear-resistant plate. The inner plate is detachably connected to the buffer block and is located on the side of the buffer block away from the wear-resistant plate.

[0007] Wherein, the restricted installation protection component further includes a bottom plate and a connecting plate. The bottom plate is detachably connected to the inner plate and is located on the side of the inner plate away from the buffer block. The connecting plate is detachably connected to the bottom plate and is located on the side of the bottom plate away from the inner plate.

[0008] Wherein, the restricted installation protection component further includes a mounting plate and a structural frame. The mounting plate is detachably connected to the connecting plate and is located on the side of the connecting plate away from the bottom plate. One end of the structural frame is detachably connected to the connecting plate and is located on the outer surface of the connecting plate. The other end of the structural frame is detachably connected to the installation frame and is located on the outer surface of the installation frame.

[0009] Wherein, the restricted installation protection component further includes a connecting side plate and a restricting plate. The connecting side plate is detachably connected to the installation frame and is located on one side of the installation frame. The restricting plate is detachably connected to the installation frame and is located on the side of the installation frame away from the connecting side plate.

[0010] Wherein, the microcrystalline ceramic wear-resistant plate for the silo further includes a protection component. The protection component includes an extension plate, a fixing column and a protection plate. The extension plate is detachably connected to the installation frame and is located on the side of the installation frame away from the structural frame. The fixing column is detachably connected to the extension plate and is located on the side of the extension plate away from the installation frame. The protection plate is detachably connected to the fixing column and is located on the side of the fixing column away from the extension plate.

[0011] A wear-resistant microcrystalline ceramic plate for a silo of the present utility model includes a mounting frame and a restricted mounting and protection assembly. The restricted mounting and protection assembly includes a wear-resistant plate, a buffer block, and an inner plate. The wear-resistant plate is detachably connected to the mounting frame and is located inside the mounting frame. The buffer block is detachably connected to the wear-resistant plate and is located on one side of the wear-resistant plate. The inner plate is detachably connected to the buffer block and is located on the side of the buffer block away from the wear-resistant plate. Since the original mounting frame structure is replaced with a triangular frame structure and the original mounting method is optimized, while retaining the original beneficial effects, it effectively solves the problem that the overall bearing capacity of the wear-resistant device has not changed, and the installation time of the wear-resistant device after changing the mounting method will be greatly extended, which will have a certain negative impact on the actual application prospects. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the drawings in the following description are only some embodiments of the present utility model. For those of ordinary skill in the art, without creative efforts, other drawings can be obtained based on these drawings.

[0013] Figure 1 FIG. 1 is a schematic structural diagram of the overall structure of the first embodiment of the present utility model.

[0014] Figure 2 FIG. 2 is a rear view of the overall structure of the first embodiment of the present utility model.

[0015] Figure 3 is a sectional view taken along line A-A of the present utility model Figure 2 FIG. 3 is a sectional view taken along line A-A of the present utility model.

[0016] Figure 4 is a partial enlarged view of the structure at position B of the present utility model Figure 3 FIG. 4 is a partial enlarged view of the structure at position B of the present utility model.

[0017] Figure 5 FIG. 5 is a top view of the overall structure of the second embodiment of the present utility model.

[0018] Figure 6 is a partial enlarged view of the structure at position C of the present utility model Figure 5 FIG. 6 is a partial enlarged view of the structure at position C of the present utility model.

[0019] 101 - mounting frame, 102 - wear-resistant plate, 103 - buffer block, 104 - inner plate, 105 - bottom plate, 106 - connecting plate, 107 - structural frame, 108 - mounting plate, 109 - connecting side plate, 110 - restricting plate, 201 - extension plate, 202 - fixing column, 203 - protection plate. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0020] Embodiments of the present utility model will be described in detail below. Examples of the embodiments are shown in the accompanying drawings, where the same or similar reference numerals denote the same or similar elements or elements with the same or similar functions throughout. The embodiments described below by referring to the accompanying drawings are exemplary and are intended to explain the present utility model and should not be construed as a limitation of the present utility model.

[0021] First Embodiment

[0022] Please refer to Figures 1 to 4 , Figure 1 which is a schematic structural diagram of the whole of the first embodiment of the present utility model, Figure 2 which is a rear view of the whole of the first embodiment of the present utility model, Figure 3 which is a sectional view of the structure taken along line A-A of the present utility model Figure 2 , Figure 4 which is a partially enlarged view of the structure at position B of the present utility model Figure 3 .

[0023] The present utility model provides a microcrystalline ceramic wear-resistant plate 102 for a silo, which includes a mounting frame 101 and a restricted mounting and protection component. The restricted mounting and protection component includes a wear-resistant plate 102, a buffer block 103, an inner plate 104, a bottom plate 105, a connecting plate 106, a mounting plate 108, a structural frame 107, a connecting side plate 109 and a restricting plate 110. Through the foregoing solution, the problem that since the overall bearing capacity of the wear-resistant device has not changed and the installation time of the wear-resistant device after changing the installation method will be greatly extended, which will have a certain negative impact on the actual application prospect is solved. It can be understood that in the foregoing solution, when installing and using, the mounting frame 101 can be installed at a specified position, and then the wear-resistant plate 102 can be aligned with the buffer block 103 for effective installation. Since the original mounting frame 101 is replaced with the triangular mounting frame 101, the overall bearing capacity is effectively improved. The buffer block 103 will effectively cooperate with the inner block to effectively disperse the impact force borne by the wear-resistant plate 102 while ensuring the structural stability. The connecting plate 106 will cooperate with the structural frame 107 to effectively improve the overall structural stability. The mounting plate 108 is the main functional component for mounting and fixing the mounting frame 101 at a specified position. In the face of different scenarios, a number of the overall will provide effective connection and assembly of the connecting side plate 109 and the restricting plate 110. Thus, while retaining the original beneficial effects, the problem that since the overall bearing capacity of the wear-resistant device has not changed and the installation time of the wear-resistant device after changing the installation method will be greatly extended, which will have a certain negative impact on the actual application prospect is actively and effectively solved.

[0024] For this specific embodiment, the wear-resistant plate 102 is detachably connected to the mounting frame 101 and is located inside the mounting frame 101. The buffer block 103 is detachably connected to the wear-resistant plate 102 and is located on one side of the wear-resistant plate 102. The built-in plate 104 is detachably connected to the buffer block 103 and is located on the side of the buffer block 103 away from the wear-resistant plate 102. The mounting frame 101 is a triangular frame assembly and is the main structural component for mounting the wear-resistant plate 102, while the wear-resistant plate 102 and the built-in plate 104 are made of microcrystalline ceramic material.

[0025] Among them, the bottom plate 105 is detachably connected to the built-in plate 104 and is located on the side of the built-in plate 104 away from the buffer block 103. The connecting plate 106 is detachably connected to the bottom plate 105 and is located on the side of the bottom plate 105 away from the built-in plate 104. The bottom plate 105 is a structural component connecting the connecting plate 106 and the built-in plate 104, and the connecting plate 106 is a component connecting the structural frame 107, which will effectively connect the connecting plate 106 and the mounting frame 101.

[0026] Secondly, the mounting plate 108 is detachably connected to the connecting plate 106 and is located on the side of the connecting plate 106 away from the bottom plate 105. One end of the structural frame 107 is detachably connected to the connecting plate 106 and is located on the outer surface of the connecting plate 106. The other end of the structural frame 107 is detachably connected to the mounting frame 101 and is located on the outer surface of the mounting frame 101. The structural frame 107 is the main auxiliary structural component connecting the connecting plate 106 and the mounting frame 101, and the mounting plate 108 is an auxiliary structural component that cooperates with the mounting frame 101 to install the whole to the designated position.

[0027] At the same time, the connecting side plate 109 is detachably connected to the mounting frame 101 and is located on one side of the mounting frame 101. The limiting plate 110 is detachably connected to the mounting frame 101 and is located on the side of the mounting frame 101 away from the connecting side plate 109. The connecting side plate 109 and the limiting plate 110 will be auxiliary components that effectively connect and extend several wholes to be applicable to various places.

[0028] When using the present utility model for installation and use, install the installation frame 101 at a designated position, and then align the wear-resistant plate 102 with the buffer block 103 for effective installation. Since the original installation frame 101 is replaced with the triangular installation frame 101, the overall bearing capacity is effectively improved. The buffer block 103 will effectively cooperate with the built-in block to effectively disperse the impact force borne by the wear-resistant plate 102 while ensuring the structural stability. The connecting plate 106 will cooperate with the structural frame 107 to effectively improve the overall structural stability. The mounting plate 108 is the main functional component for mounting and fixing the installation frame 101 at a designated position. When facing different scenarios, a number of the overall will provide effective connection and assembly of the connecting side plate 109 and the limiting plate 110. Thus, while retaining the original beneficial effects, it actively and effectively solves the problem that the overall bearing capacity of the wear-resistant device has not changed, and the installation time of the wear-resistant device after changing the installation method will be greatly extended, which will have a certain negative impact on the actual application prospect.

[0029] Second Embodiment

[0030] Please refer to Figure 5 and Figure 6 , Figure 5 is the overall top view of the second embodiment of the present utility model, Figure 6 is the present utility model Figure 5 partial enlarged view of the structure at C.

[0031] Based on the first embodiment, a microcrystalline ceramic wear-resistant plate 102 for a silo of the present utility model further includes a protection component. The protection component includes an extension plate 201, a fixing column 202, and a protection plate 203.

[0032] For this specific embodiment, the extension plate 201 is detachably connected to the installation frame 101 and is located on the side of the installation frame 101 away from the structural frame 107. The fixing column 202 is detachably connected to the extension plate 201 and is located on the side of the extension plate 201 away from the installation frame 101. The protection plate 203 is detachably connected to the fixing column 202 and is located on the side of the fixing column 202 away from the extension plate 201. When the whole is not in use, the fixing column 202 and the protection plate 203 connected by the extension plate 201 will effectively protect the wear-resistant plate 102. When it needs to be used, the protection plate 203 and the fixing column 202 are detached from the extension plate 201, and then it can be used. Thus, the protection plate 203 will effectively protect the whole before it is officially used.

[0033] The above-disclosed is only a preferred embodiment of the present utility model. Of course, it cannot be used to limit the scope of rights of the present utility model. Those of ordinary skill in the art can understand all or part of the processes of implementing the above embodiments, and the equivalent changes made according to the claims of the present utility model still fall within the scope covered by the utility model.

Claims

1. A microcrystalline ceramic wear-resistant plate for a silo, comprising a mounting frame, characterized in that: It also includes a restrictive installation protection component, which includes a wear-resistant plate, a buffer block and a built-in plate. The wear-resistant plate is detachably connected to the installation frame and is located inside the installation frame. The buffer block is detachably connected to the wear-resistant plate and is located on one side of the wear-resistant plate. The built-in plate is detachably connected to the buffer block and is located on a side of the buffer block away from the wear-resistant plate.

2. The microcrystalline ceramic wear-resistant plate for silo according to claim 1, characterized in that: The restrictive installation protection assembly also includes a base plate and a connecting plate. The base plate is detachably connected to the built-in plate and is located on a side of the built-in plate away from the buffer block. The connecting plate is detachably connected to the base plate and is located on a side of the base plate away from the built-in plate.

3. The microcrystalline ceramic wear-resistant plate for silo according to claim 2, characterized in that: The restrictive installation protection assembly also includes a mounting plate and a structural frame, wherein the mounting plate is detachably connected to the connecting plate and is located on a side of the connecting plate away from the base plate, one end of the structural frame is detachably connected to the connecting plate and is located on an outer surface of the connecting plate, and the other end of the structural frame is detachably connected to the mounting frame and is located on an outer surface of the mounting frame.

4. The microcrystalline ceramic wear-resistant plate for silo according to claim 3, characterized in that: The restrictive installation protection assembly also includes a connecting side plate and a limiting plate, wherein the connecting side plate is detachably connected to the installation frame and is located on one side of the installation frame, and the limiting plate is detachably connected to the installation frame and is located on a side of the installation frame away from the connecting side plate.

5. The microcrystalline ceramic wear-resistant plate for silo according to claim 4, characterized in that: The microcrystalline ceramic wear-resistant plate for the silo also includes a protective component, which includes an extension plate, a fixed column and a protective plate. The extension plate is detachably connected to the installation frame and is located on a side of the installation frame away from the structural frame. The fixed column is detachably connected to the extension plate and is located on a side of the extension plate away from the installation frame. The protective plate is detachably connected to the fixed column and is located on a side of the fixed column away from the extension plate.

Citation Information

Patent Citations

  • A assembled funnel wear -resistant liner for feed bin

    CN208086505U