Module assembly type cooling kiln

Through the module assembly design, the existing cooling kilns have solved the problems of water evaporation, white pollution and equipment corrosion caused by the cooling process, and simplified the transportation and maintenance process, improving the cooling efficiency and equipment service life.

CN222925987UActive Publication Date: 2025-05-30QINGDAO SONGLING POWER ENVIRONMENTAL EQUIP
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Patent Information

Application Number
CN202420362262.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-02-27
Publication Date
2025-05-30
Estimated Expiration
2034-02-27

AI Technical Summary

Technical Problem

The existing cooling kilns cause water evaporation, white pollution and equipment corrosion during cooling, and the large size leads to difficulties in transportation and maintenance.

Method used

A module-assembled cooling kiln is used to assemble a water-cooled wall cylinder from a number of arc-shaped water-cooled wall modules, and a cooling kiln is formed by transverse connections. The module is equipped with cooling water pipes for cooling.

Benefits of technology

The cooling kiln is easy to disassemble, assembly and long-distance transportation, reduces maintenance costs, and improves cooling efficiency by increasing the contact area between the cooling water and the module.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a module assembly type cooling kiln, which belongs to the technical field of cooling kilns, and comprises a plurality of arc-shaped water-cooled wall modules which are encircled to form a water-cooled wall cylinder; a plurality of water wall cylinders are transversely connected to form a cooling kiln, and cooling water pipes are arranged on the cooling wall modules and used for cooling materials in the cooling kiln. The combined type building block is formed by assembling a plurality of modules, is convenient to disassemble and assemble, and is convenient for long-distance transportation.
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Description

Technical Field

[0001] The utility model relates to a modular assembled cooling kiln, belonging to the technical field of cooling kilns. Background Art

[0002] In the non-ferrous metal smelting and metallized pellet cooling process links of enterprises such as chemical plants and steel plants that require material cooling, after the ore powder and ore raw materials extract the required ore elements by burning in a rotary kiln furnace, there will be a large amount of remaining ore slag and other materials that need to be cooled. Generally, it is necessary to configure a chemical plant coke cooler, a non-ferrous metal smelting kiln slag cooling kiln, a steel plant steel slag cooling kiln, a steel plant pellet cooling kiln, etc.

[0003] The existing cooling kiln is an external spray cylinder structure. High-temperature materials at about 1100 °C are loaded into the cylinder, and cooling water is sprayed on the surface of the cylinder. The temperature of the high-temperature materials inside the cylinder is reduced through the heat exchange between the cold water and the cylinder. This kind of cooling kiln is simple and easy to operate. However, during the cooling process, most of the water forms water vapor and is directly discharged into the atmosphere without organization, resulting in white pollution and having an adverse impact on the environment. At the same time, the heat carried away by the evaporated water and the high-temperature pellets is also wasted, and the equipment is severely corroded by oxidation due to long-term water erosion.

[0004] Chinese Patent with publication number CN217818293U discloses a drum cooling kiln. By setting a three-layer heat exchange tube structure, the indirect contact area between the high-temperature gasification furnace slag and the cooling water is greatly increased, and the indirect contact time between the material and the cooling water is extended. However, for some cooling kilns in the prior art, the size is very large, the maximum length can reach 50 - 60 meters, and the maximum diameter is 7 - 8 meters. They cannot be transported over long distances, and need to be replaced as a whole after being damaged, resulting in relatively high maintenance costs.

[0005] In summary, it is obvious that there are inconveniences and defects in the prior art in actual use, so it is necessary to make improvements. Content of the Utility Model

[0006] Aiming at the deficiencies in the background art, the utility model provides a modular assembled cooling kiln, which is assembled by multiple modules, facilitating disassembly and assembly, and also facilitating long-distance transportation.

[0007] To solve the above technical problems, the utility model adopts the following technical solutions:

[0008] A modular assembled cooling kiln includes a plurality of arc-shaped water-cooled wall modules, and the plurality of water-cooled wall modules enclose a water-cooled wall cylinder;

[0009] A plurality of water-cooled wall cylinders are horizontally connected to form a cooling kiln, and cooling water pipes are provided on the water-cooled wall modules to cool the materials in the cooling kiln.

[0010] Further, a water wall cylinder comprises six water wall modules.

[0011] Further, multiple cooling water pipes are arranged horizontally on the outer side of the water wall module.

[0012] Further, the cross-section of the cooling water pipe is semi-circular, and the semi-circular side wall of the cooling water pipe faces the outer side of the water wall module.

[0013] Further, a horizontal reinforcing rib plate is arranged horizontally at the middle position of the outer wall of the water wall module.

[0014] Further, the water wall module includes end water pipes arranged at both ends thereof, and the end water pipes are communicated with multiple cooling water pipes.

[0015] Further, end water inlets are arranged at both ends of the end water pipe; side water inlets are arranged on the outer side surface of the end water pipe.

[0016] Further, a plurality of longitudinal bolt connection pairs are respectively arranged on both side surfaces of the water wall module, and multiple water wall modules are spliced into a water wall cylinder through the longitudinal bolt connection pairs.

[0017] Further, a plurality of horizontal bolt connection pairs are respectively arranged on both end surfaces of the water wall module, and multiple water wall cylinders are spliced into a cooling kiln through the horizontal bolt connection pairs.

[0018] After the present utility model adopts the above technical solutions, compared with the prior art, it has the following advantages:

[0019] The cooling kiln is assembled in a split modular manner and includes a plurality of arc-shaped water wall modules. The plurality of water wall modules enclose a water wall cylinder, and the plurality of water wall cylinders are horizontally connected to form a cooling kiln. Cooling water pipes are arranged on the water wall modules to cool the materials in the cooling kiln; when the size of the cooling kiln is large, the scattered water wall modules can be transported to the site for on-site assembly, so it is convenient for long-distance transportation. When a certain module is damaged, it can be replaced separately, so it is convenient for disassembly and maintenance.

[0020] The present utility model will be described in detail below with reference to the accompanying drawings and embodiments. Description of the Drawings

[0021] Figure 1 is the assembly drawing of the present utility model;

[0022] Figure 2 is Figure 1 the side view of

[0023] Figure 3 is the structural schematic diagram of a water wall module;

[0024] Figure 4Yes Figure 3 Side view.

[0025] In the figure,

[0026] 1 - Horizontal stiffening rib plate, 2 - Longitudinal bolt connection pair, 3 - Transverse bolt connection pair, 4 - End water delivery pipe, 5 - Cooling water pipe, A - Water - cooled wall module. Specific implementation mode

[0027] For a clearer understanding of the technical features, objectives, and effects of the present utility model, the specific implementation mode of the present utility model will now be described with reference to the accompanying drawings.

[0028] As Figure 1 shown, the present utility model provides a modular - assembled cooling kiln, which includes a plurality of arc - shaped water - cooled wall modules A. A plurality of water - cooled wall modules A enclose a water - cooled wall cylinder. According to the size of the diameter of the cooling kiln, a water - cooled wall cylinder can be composed of 2 to 8 water - cooled wall modules A (preferably six). When the diameter of the cooling kiln is larger, the number of water - cooled wall modules A is more.

[0029] A plurality of water - cooled wall cylinders are horizontally connected to form a cooling kiln. The water - cooled wall module A is provided with cooling water pipes 5 to cool the materials in the cooling kiln.

[0030] The cooling kiln is assembled in a split - modular manner. The water - cooled wall module A is the smallest assembly unit. Especially when the size of the cooling kiln is large, the scattered water - cooled wall modules A can be transported to the site for on - site assembly. Therefore, it is convenient for long - distance transportation. When a certain module is damaged, it can be replaced separately. Therefore, it is convenient for disassembly and maintenance.

[0031] A plurality of cooling water pipes 5 are arranged horizontally on the outer side of the water - cooled wall module A, as Figure 2 shown.

[0032] The cross - section of the cooling water pipe 5 is semi - circular. The semi - circular side wall of the cooling water pipe 5 faces the outer side of the water - cooled wall module A, so as to increase the contact area between the cooling water and the side wall of the water - cooled wall module A and enhance the cooling effect.

[0033] A horizontal stiffening rib plate 1 is horizontally arranged at the middle position of the outer wall of the water - cooled wall module A to enhance the strength of the water - cooled wall module A.

[0034] The water - cooled wall module A includes end water delivery pipes 4 arranged at both ends thereof, as Figure 3 and Figure 4 shown. The end water delivery pipes 4 are communicated with a plurality of cooling water pipes 5. Cooling water enters the cooling water pipes 5 from the end water delivery pipe 4 at one end, and then flows out from the end water delivery pipe 4 at the other end to form a water circulation loop.

[0035] On both sides of the water wall module A, a plurality of longitudinal bolt connection pairs 2 are respectively provided. Through the longitudinal bolt connection pairs 2, a plurality of water wall modules A are spliced into a water wall cylinder; on both end faces of the water wall module A, a plurality of transverse bolt connection pairs 3 are respectively provided. Through the transverse bolt connection pairs 3, a plurality of water wall cylinders are spliced into a cooling kiln.

[0036] Both ends of the end water delivery pipe 4 are provided with end water inlets. The end water delivery pipes 4 of a plurality of water wall modules A of one water wall cylinder are connected through the end water inlets; a sealing ring is provided at the end water inlet for sealing.

[0037] Side water inlets are provided on the outer side surface of the end water delivery pipe 4. When adjacent water wall cylinders are butted, cooling water can flow between adjacent water wall cylinders through the side water inlets; a sealing ring is provided at the side water inlet for sealing.

[0038] The above is an example of the best implementation mode of the present utility model. The parts not described in detail are all common general knowledge of those skilled in the art. The protection scope of the present utility model is subject to the content of the claims. Any equivalent transformation based on the technical inspiration of the present utility model is also within the protection scope of the present utility model.

Claims

1. A modular assembled cooling kiln, characterized in that: It comprises a plurality of arc-shaped water-cooled wall modules (A), wherein the plurality of water-cooled wall modules (A) are combined to form a water-cooled wall cylinder; A plurality of water-cooled wall cylinders are connected transversely to form a cooling kiln. A cooling water pipe (5) is provided on the water-cooled wall module (A) to cool the material in the cooling kiln.

2. A modular assembled cooling kiln as claimed in claim 1, characterized in that: A water-cooled wall cylinder contains six water-cooled wall modules (A).

3. A modular assembled cooling kiln as claimed in claim 1, characterized in that: A plurality of cooling water pipes (5) are arranged transversely on the outer side of the water-cooled wall module (A).

4. A modular assembled cooling kiln as claimed in claim 3, characterized in that: The cross section of the cooling water pipe (5) is semicircular, and the semicircular side wall of the cooling water pipe (5) faces the outside of the water-cooled wall module (A).

5. The modular assembled cooling kiln according to claim 1, characterized in that: A transverse reinforcing rib plate (1) is transversely arranged at the middle position of the outer wall of the water-cooled wall module (A).

6. A modular assembled cooling kiln as claimed in claim 1, characterized in that: The water-cooled wall module (A) comprises end water pipes (4) arranged at both ends thereof, and the end water pipes (4) are connected to a plurality of cooling water pipes (5).

7. A modular assembled cooling kiln as claimed in claim 6, characterized in that: End water outlets are provided at both ends of the end water delivery pipe (4); and side water outlets are provided on the outer side surface of the end water delivery pipe (4).

8. The modular assembled cooling kiln according to claim 1, characterized in that: A plurality of longitudinal bolt connection pairs (2) are respectively provided on the two side surfaces of the water-cooled wall module (A), and a plurality of water-cooled wall modules (A) are spliced ​​into a water-cooled wall cylinder via the longitudinal bolt connection pairs (2).

9. The modular assembled cooling kiln according to claim 1, characterized in that: The two end surfaces of the water-cooled wall module (A) are respectively provided with a plurality of transverse bolt connection pairs (3), and a plurality of water-cooled wall cylinders are spliced ​​into a cooling kiln through the transverse bolt connection pairs (3).

Citation Information

Patent Citations

  • Membrane type roller cooling kiln for treating gasification furnace slag

    CN217818293U