Hydraulic universal testing machine
By designing a hydraulic universal testing machine, combining height adjustment, transmission and clamping components, the problems of cumbersome operation and poor clamping of traditional equipment are solved, and a variety of mechanical properties of metal materials are achieved, which improves the testing efficiency and accuracy.
Patent Information
- Application Number
- CN202421236212.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-03
- Publication Date
- 2025-05-30
- Estimated Expiration
- 2034-06-03
AI Technical Summary
Traditional material mechanical properties experimental equipment has single functions and cumbersome operation, making it difficult to effectively clamp metal materials, affecting the testing efficiency.
A hydraulic universal testing machine is designed, including a height adjustment assembly, a transmission assembly and a clamping assembly. The up and down movement of the metal material is achieved through a hydraulic pump and a hydraulic telescopic rod. The clamping assembly uses a motor to drive the screw and the rotating block to achieve good clamping of the metal material.
Various mechanical properties tests of metal materials have been achieved, solving the problems of cumbersome operation and poor clamping of traditional equipment, and improving the testing efficiency and accuracy.
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Figure CN222926530U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of material testing, in particular to a hydraulic universal testing machine. Background Technique
[0002] A testing machine, generally speaking, is an instrument that verifies the quality or performance of a product or material according to the design requirements before it is put into use. It can be seen from the definition that any instrument for verifying quality or performance can be called a testing machine. The products of testing machines are constantly innovating, improving and perfecting to adapt to various properties of tested materials. Testing machines are mainly used to measure the physical properties of materials or products, such as: yield strength, tensile strength, impact toughness of steel, etc. Those used to measure the chemical properties of materials, that is, chemical components, are generally called analyzers, not testing machines.
[0003] Most of the traditional experimental equipment for material mechanics properties are devices with single functions, mainly relying on manual adjustment and manual operation, which are inconvenient for testing and cannot clamp metal materials well. During the experiment, the metal materials are easy to deviate from their original positions, thus affecting the testing efficiency. Content of the Utility Model
[0004] The purpose of the utility model is to provide a hydraulic universal testing machine to solve the problems raised in the above background technique.
[0005] To achieve the above purpose, the utility model provides the following technical scheme: A hydraulic universal testing machine includes a test bench, on which a height adjustment component, a transmission component and a clamping component are respectively arranged. A test component is connected to the height adjustment component, a fixing component is installed on the test component, a stabilizing component is welded on the lower surface of the test bench, a glass protective cover is installed on the test bench, a glass protective door is rotatably connected to the glass protective cover, and a chip suction component is arranged on the upper surface of the glass protective cover.
[0006] Preferably, the height adjustment component includes a first lead screw rotatably connected to the upper surface of the test bench. An adjustment block is threadedly connected to the rod body of the first lead screw. The lower end of the first lead screw extends into the interior of the test bench, and a first bevel gear is connected to the rod body. A limiting rod is welded on the upper surface of the test bench, and the adjustment block is slidably connected to the limiting rod.
[0007] Preferably, the transmission component includes a transmission shaft rotatably connected to the interior of the test bench. A second bevel gear is sleeved on the shaft body of the transmission shaft. The second bevel gear meshes with the first bevel gear. A first motor is installed on the back of the test bench, and the output end of the first motor is fixedly connected to the input end of the transmission shaft.
[0008] Preferably, the clamping assembly includes a sliding groove formed on the upper surface of the test bench. A second lead screw is rotatably connected between the inner walls on both sides of the sliding groove. The thread directions of the two ends of the second lead screw along its axial direction are opposite. A first rotating block and a second rotating block are respectively threadedly connected to the rod body of the second lead screw. Clamping plates are installed on the upper surfaces of the first rotating block and the second rotating block. First rubber anti-slip pads are embedded at the clamping ends of the two clamping plates. A second motor is installed on the front surface of the test bench, and the output end of the second motor is fixedly connected to one end of the second lead screw.
[0009] Preferably, the test assembly includes a connecting support plate connected to the outer wall of the adjusting block. A hydraulic pump is installed on the upper surface of the connecting support plate, and a hydraulic telescopic rod is installed on the lower surface of the connecting support plate. The output end of the hydraulic pump is fixedly connected to the input end of the hydraulic telescopic rod.
[0010] Preferably, the fixing assembly includes a fixing concave seat welded to the lower surface of the hydraulic telescopic rod. Threaded rotating rods are respectively threadedly connected to the two side walls of the fixing concave seat. Fixing blocks are welded to one ends of the two threaded rotating rods. Second rubber anti-slip pads are embedded at the fixing ends of the two fixing blocks. Adjusting turntables are connected to the ends of the two threaded rotating rods far away from the fixing blocks.
[0011] Preferably, the stabilizing assembly includes support legs welded to the lower surface of the test bench. The number of the support legs is four, and the four support legs are arranged in a rectangular array at the four corners of the lower surface of the test bench. Shock pads are installed on the lower surfaces of the four support legs. Stabilizing blocks are connected to the lower surfaces of the four shock pads. Threaded holes are formed in the four stabilizing blocks.
[0012] Preferably, the chip suction assembly includes a chip collection box and a blower installed on the upper surface of the glass protective cover. The air inlet end of the blower is communicated with the inside of the chip collection box. A protective filter screen is installed inside the chip collection box. Chip inlet pipes are installed on both side walls of the chip collection box. The pipe bodies of the two chip inlet pipes extend into the inside of the glass protective cover, and the chip inlet ends are fixedly connected with chip inlets. A taking cover is movably connected to the upper surface of the chip collection box.
[0013] Beneficial effects
[0014] The utility model provides a hydraulic universal testing machine, which has the following beneficial effects:
[0015] 1. The hydraulic universal testing machine, by setting a testing component and a fixing component, respectively rotates two adjusting turntables, so that two threaded rods drive two fixing blocks and the second rubber anti-slip pads to move towards the middle at the same time, fixing the upper end of the metal material. Then, the hydraulic pump is started to drive the hydraulic telescopic rod to move up or down, thereby driving the metal material to move up and down, and completing various mechanical property tests such as tension, compression, and bending, solving the problem of inconvenient testing by relying on manual adjustment and manual operation.
[0016] 2. The hydraulic universal testing machine, by setting a clamping component, starts the second motor to drive the second lead screw to rotate. Since the thread directions on the surfaces of both ends of the second lead screw along its axis are opposite, it drives the first rotating block and the second rotating block to move towards the middle at the same time under the limitation of the sliding groove, so that the two clamping plates drive the first rubber anti-slip pads to also move towards the middle at the same time, clamping the metal material well, preventing the metal material from deviating from its original position, and improving the testing efficiency. Description of the Drawings
[0017] Figure 1 It is a front view schematic diagram of the structure of the present utility model;
[0018] Figure 2 It is a rear view schematic diagram of the structure of the present utility model;
[0019] Figure 3 It is a schematic diagram of the internal structure of the glass protective cover Figure 1 ;
[0020] Figure 4 It is a schematic diagram of the internal structure of the glass protective cover Figure 2 ;
[0021] Figure 5 It is a schematic diagram of the cross-sectional structure of the transmission shaft;
[0022] Figure 6 It is a schematic diagram of the internal structure of the debris collection box.
[0023] In the figure: 1. Test bench; 2. Height adjustment component; 201. First lead screw; 202. Adjusting block; 203. First helical gear; 204. Limit rod; 3. Transmission component; 301. Transmission shaft; 302. Second helical gear; 303. First motor; 4. Clamping component; 401. Sliding groove; 402. Second lead screw; 403. First rotating block; 404. Second rotating block; 405. Clamping plate; 406. First rubber anti-slip pad; 407. Second motor; 5. Testing component; 501. Connecting support plate; 502. Hydraulic pump; 503. Hydraulic telescopic rod; 6. Fixing component; 601. Fixed concave seat; 602. Threaded rotating rod; 603. Fixed block; 604. Second rubber anti-slip pad; 605. Adjusting turntable; 7. Stabilizing component; 701. Support leg; 702. Shock pad; 703. Stabilizing block; 8. Glass protective cover; 9. Glass protective door; 10. Chip suction component; 1001. Chip collection box; 1002. Fan; 1003. Protective filter screen; 1004. Chip inlet pipe; 1005. Chip inlet; 1006. Taking cover. Detailed implementation manner
[0024] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
[0025] Please refer to Figures 1-6, the present utility model provides a technical solution: a hydraulic universal testing machine, including a test bench 1, on which a height adjustment component 2, a transmission component 3 and a clamping component 4 are respectively arranged. A test component 5 is connected to the height adjustment component 2, and a fixing component 6 is installed on the test component 5. A stabilizing component 7 is welded to the lower surface of the test bench 1, and a glass protective cover 8 is installed on the test bench 1. A glass protective door 9 is rotatably connected to the glass protective cover 8. A chip suction component 10 is arranged on the upper surface of the glass protective cover 8. The chip suction component 10 includes a chip collection box 1001 and a blower 1002 installed on the upper surface of the glass protective cover 8. The air inlet end of the blower 1002 is communicated with the inside of the chip collection box 1001. A protective filter screen 1003 is installed inside the chip collection box 1001. Chip inlet pipes 1004 are installed on both side walls of the chip collection box 1001. The pipe bodies of the two chip inlet pipes 1004 extend into the inside of the glass protective cover 8, and the inlet ends are fixedly connected with chip inlets 1005. A take-off cover 1006 is movably connected to the upper surface of the chip collection box 1001. When the blower 1002 is turned on, small chips generated during the test are sucked into the chip collection box 1001 through the two chip inlets 1005 and the two chip inlet pipes 1004 for collection and storage, thereby reducing the consumption of the cleaning labor intensity of the staff. The protective filter screen 1003 effectively prevents chips from entering the blower 1002 and damaging it.
[0026] The height adjustment component 2 includes a first lead screw 201 rotatably connected to the upper surface of the test bench 1. An adjustment block 202 is threadedly connected to the rod body of the first lead screw 201. The lower end of the first lead screw 201 extends into the inside of the test bench 1, and a first bevel gear 203 is connected to the rod body. A limiting rod 204 is welded to the upper surface of the test bench 1. The adjustment block 202 is slidably connected to the limiting rod 204. The transmission component 3 includes a transmission shaft 301 rotatably connected to the inside of the test bench 1. A second bevel gear 302 is sleeved on the shaft body of the transmission shaft 301. The second bevel gear 302 meshes with the first bevel gear 203. A first motor 303 is installed on the back of the test bench 1. The output end of the first motor 303 is fixedly connected to the input end of the transmission shaft 301. When the first motor 303 is turned on, it drives the transmission shaft 301 and the second bevel gear 302 to rotate, and then drives the first bevel gear 203 and the first lead screw 201 to rotate, thereby driving the adjustment block 202 and the test component 5 to move up and down under the limitation of the limiting rod 204, realizing the adjustment of the height of the test component 5 according to the height of the metal material to be tested, and improving the practicability of the device.
[0027] The clamping assembly 4 includes a sliding groove 401 formed on the upper surface of the test bench 1. A second lead screw 402 is rotatably connected between the inner walls on both sides of the sliding groove 401. The thread directions on the surfaces of both axial ends of the second lead screw 402 are opposite. A first rotating block 403 and a second rotating block 404 are respectively threadedly connected to the rod body of the second lead screw 402. Clamping plates 405 are installed on the upper surfaces of the first rotating block 403 and the second rotating block 404. First rubber anti-slip pads 406 are embedded at the clamping ends of the two clamping plates 405. A second motor 407 is installed on the front surface of the test bench 1. The output end of the second motor 407 is fixedly connected to one end of the second lead screw 402. Place the metal material to be tested on the upper surface of the test bench 1. Turn on the second motor 407 to drive the second lead screw 402 to rotate. Since the thread directions on the surfaces of both axial ends of the second lead screw 402 are opposite, the first rotating block 403 and the second rotating block 404 are driven to move towards the middle simultaneously under the limitation of the sliding groove 401, so that the two clamping plates 405 drive the first rubber anti-slip pads 406 to also move towards the middle simultaneously, clamping the metal material well, preventing the metal material from deviating from its original position, and improving the test efficiency.
[0028] The testing assembly 5 includes a connecting support plate 501 connected to the outer wall of the adjusting block 202. A hydraulic pump 502 is installed on the upper surface of the connecting support plate 501. A hydraulic telescopic rod 503 is installed on the lower surface of the connecting support plate 501. The output end of the hydraulic pump 502 is fixedly connected to the input end of the hydraulic telescopic rod 503. The fixing assembly 6 includes a fixing concave seat 601 welded to the lower surface of the hydraulic telescopic rod 503. Threaded rotating rods 602 are respectively threadedly connected to the two side walls of the fixing concave seat 601. Fixing blocks 603 are welded to one ends of the two threaded rotating rods 602. Second rubber anti-slip pads 604 are embedded at the fixing ends of the two fixing blocks 603. Adjusting turntables 605 are connected to the ends of the two threaded rotating rods 602 far away from the fixing blocks 603. Rotate the two adjusting turntables 605 respectively, so that the two threaded rotating rods 602 drive the two fixing blocks 603 and the second rubber anti-slip pads 604 to move towards the middle simultaneously, fixing the upper end of the metal material. Turn on the hydraulic pump 502 to drive the hydraulic telescopic rod 503 to move up or down, thereby driving the metal material to move up and down, and completing various mechanical property tests such as stretching, compression, and bending, solving the problem of inconvenient testing by relying on manual adjustment and manual operation.
[0029] The stabilizing component 7 includes support legs 701 welded to the lower surface of the test bench 1. The number of support legs 701 is four, and the four support legs 701 are arranged in a rectangular array at the four corners of the lower surface of the test bench 1. Shock pads 702 are installed on the lower surfaces of the four support legs 701, and stabilizing blocks 703 are connected to the lower surfaces of the four shock pads 702. Threaded holes are provided on the four stabilizing blocks 703. By setting the support legs 701 and the shock pads 702, the stability of the device during use is increased. The device is fixed in place by means of the threaded holes provided on the four stabilizing blocks 703, further increasing the stability of the device during use.
[0030] Working principle: During use, the first motor 303 is turned on to drive the transmission shaft 301 and the second helical gear 302 to rotate, thereby driving the first helical gear 203 and the first lead screw 201 to rotate, and then driving the adjusting block 202 and the test component 5 to move up and down under the limitation of the limiting rod 204, so as to adjust the height of the test component 5 according to the height of the metal material to be tested, improving the practicability of the device. After adjusting to the appropriate distance, the first motor 303 is turned off, and the metal material to be tested is placed on the upper surface of the test bench 1. The second motor 407 is turned on to drive the second lead screw 402 to rotate. Since the thread directions on the surfaces of the two ends of the second lead screw 402 along its axis are opposite, the first rotating block 403 and the second rotating block 404 are driven to move towards the middle simultaneously under the limitation of the sliding groove 401, so that the two clamping plates 405 drive the first rubber anti-slip pads 406 to also move towards the middle simultaneously, clamping the metal material well and preventing the metal material from deviating from its original position, improving the test efficiency. The two adjusting turntables 605 are rotated respectively, so that the two threaded rods 602 drive the two fixing blocks 603 and the second rubber anti-slip pads 604 to move towards the middle simultaneously, fixing the upper end of the metal material. The hydraulic pump 502 is turned on to drive the hydraulic telescopic rod 503 to move up or down, thereby driving the metal material to move up and down, completing various mechanical property tests such as tension, compression, and bending, and solving the problem of inconvenient testing by relying on manual adjustment. The blower 1002 is turned on, and the small pieces of debris generated during the test are sucked into the debris collection box 1001 through the two chip inlets 1005 and the two chip inlet pipes 1004 for collection and storage, thereby reducing the consumption of the cleaning labor intensity of the staff. The protective filter net 1003 effectively prevents debris from entering the blower 1002 and damaging it.
[0031] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A hydraulic universal testing machine, comprising a test bench (1), characterized in that: The test bench (1) is respectively provided with a height adjustment component (2), a transmission component (3) and a clamping component (4); the height adjustment component (2) is connected to a test component (5); a fixing component (6) is installed on the test component (5); a stabilizing component (7) is welded to the lower surface of the test bench (1); a glass protective cover (8) is installed on the test bench (1); a glass protective door (9) is rotatably connected to the glass protective cover (8); and a chip suction component (10) is provided on the upper surface of the glass protective cover (8).
2. A hydraulic universal testing machine according to claim 1, characterized in that: The height adjustment assembly (2) comprises a first screw rod (201) rotatably connected to the upper surface of the test bench (1); an adjustment block (202) is threadedly connected to the rod body of the first screw rod (201); the lower end of the first screw rod (201) extends into the interior of the test bench (1); and a first bevel gear (203) is connected to the rod body; a limit rod (204) is welded to the upper surface of the test bench (1); and the adjustment block (202) and the limit rod (204) are slidably connected.
3. A hydraulic universal testing machine according to claim 2, characterized in that: The transmission assembly (3) comprises a transmission shaft (301) rotatably connected to the inside of the test bench (1); a second bevel gear (302) is sleeved on the shaft of the transmission shaft (301); the second bevel gear (302) is meshed with the first bevel gear (203); a first motor (303) is installed on the back of the test bench (1); an output end of the first motor (303) is fixedly connected to an input end of the transmission shaft (301).
4. A hydraulic universal testing machine according to claim 1, characterized in that: The clamping assembly (4) comprises a sliding groove (401) provided on the upper surface of the test bench (1); a second screw rod (402) is rotatably connected between the inner walls on both sides of the sliding groove (401); the threads of the second screw rod (402) on the surfaces at both ends along its axial direction are in opposite directions; a first rotating block (403) and a second rotating block (404) are respectively threadedly connected on the rod body of the second screw rod (402); a clamping plate (405) is installed on the upper surface of the first rotating block (403) and the second rotating block (404); the clamping ends of the two clamping plates (405) are both embedded with a first rubber anti-slip pad (406); a second motor (407) is installed on the front of the test bench (1); the output end of the second motor (407) is fixedly connected to one end of the second screw rod (402).
5. A hydraulic universal testing machine according to claim 2, characterized in that: The test assembly (5) comprises a connection support plate (501) connected to the outer wall of the adjustment block (202), a hydraulic pump (502) is installed on the upper surface of the connection support plate (501), a hydraulic telescopic rod (503) is installed on the lower surface of the connection support plate (501), and the output end of the hydraulic pump (502) and the input end of the hydraulic telescopic rod (503) are fixedly connected.
6. A hydraulic universal testing machine according to claim 5, characterized in that: The fixing assembly (6) comprises a fixing recess (601) welded to the lower surface of the hydraulic telescopic rod (503), and threaded rotating rods (602) are threadedly connected to the two side walls of the fixing recess (601), and one end of the two threaded rotating rods (602) is welded with a fixing block (603), and the fixing ends of the two fixing blocks (603) are embedded with a second rubber anti-skid pad (604), and the ends of the two threaded rotating rods (602) away from the fixing block (603) are connected to an adjusting dial (605).
7. A hydraulic universal testing machine according to claim 1, characterized in that: The stabilizing component (7) comprises a supporting leg (701) welded to the lower surface of the test bench (1), the number of the supporting legs (701) being four, the four supporting legs (701) being arranged in a rectangular array at the four corners of the lower surface of the test bench (1), the lower surfaces of the four supporting legs (701) being installed with a shock absorbing pad (702), the lower surfaces of the four shock absorbing pads (702) being connected with a stabilizing block (703), and the four stabilizing blocks (703) being provided with a threaded hole.
8. The hydraulic universal testing machine according to claim 1, characterized in that: The chip suction assembly (10) comprises a chip collection box (1001) and a fan (1002) mounted on the upper surface of the glass protective cover (8); the air inlet end of the fan (1002) is connected to the interior of the chip collection box (1001); a protective filter (1003) is mounted inside the chip collection box (1001); chip feed tubes (1004) are mounted on both side walls of the chip collection box (1001); the tube bodies of the two chip feed tubes (1004) are both extended inside the glass protective cover (8); the chip feed ends are fixedly connected to chip feed ports (1005); and the upper surface of the chip collection box (1001) is movably connected to a take-up cover (1006).