Ablation test device
By designing a ablation rack assembly that can be reciprocated in the ablation test device, the problem of the ablation resistance of materials in the prior art cannot be accurately tested under different working conditions, and more efficient and accurate material testing is achieved.
Patent Information
- Application Number
- CN202421200839.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-29
- Publication Date
- 2025-05-30
- Estimated Expiration
- 2034-05-29
AI Technical Summary
The existing ablation test device cannot accurately test the ablation resistance of materials under different working conditions, resulting in performance experiment deviations and cannot guide the research and development of thermal insulation materials in different working conditions.
An ablation test device is designed, including an installation platform, a spray gun mechanism, a reciprocating movement assembly and an ablation rack assembly. The ablation rack assembly can be moved reciprocatingly with the spray gun mechanism under the driving of the reciprocating movement assembly, changing the ablation position, time and frequency, and simulating different working conditions.
By simulating different working conditions, enriching the test environment, and improving the efficiency and accuracy of material corrosion resistance tests, the ablation resistance of materials can be more accurately tested under different working conditions.
Smart Images

Figure CN222926686U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of test equipment, and particularly relates to an ablation test device. Background Art
[0002] The ablation rate is an important technical index of new thermal protection materials. Usually, it is tested by a conventional oxyacetylene ablation device. This method acts a high-temperature flame on the center of the specimen and continuously ablates for a certain period of time. In the prior art, in actual work, thermal insulation materials have different requirements for the ablation test method under different working conditions. For example, the working conditions of some thermal insulation materials not only include continuously acting the flame on the specimen surface for a long time, but may also include simulation of working conditions with irregular temperature changes such as the length, interval of ablation time, etc. However, the existing ablation test devices in the prior art can only target a single working condition of continuous ablation at a fixed point, and cannot accurately characterize the ablation resistance performance of materials under different working conditions, which will surely cause serious performance experimental deviations and cannot guide the research and development of thermal insulation materials under different working conditions.
[0003] Therefore, there is a lack of an intelligent device in the prior art that can test the ablation resistance performance of materials under different working conditions. Summary of the Utility Model
[0004] Aiming at the above problems, the purpose of the utility model is to provide an ablation test device, which can solve the problem that there is a lack of an intelligent device in the prior art that can test the ablation resistance performance of materials under different working conditions.
[0005] The above technical purpose of the utility model is achieved through the following technical solutions:
[0006] An ablation test device, comprising:
[0007] An installation platform;
[0008] A spray gun mechanism, which is arranged on the installation platform;
[0009] A reciprocating movement component, which is arranged on the installation platform;
[0010] An ablation rack component, which is arranged on the reciprocating movement component. The ablation rack component is used to fix the material to be tested, and the ablation rack component can reciprocate relative to the spray gun mechanism under the drive of the reciprocating movement component to change the ablation position and / or ablation time and / or ablation frequency.
[0011] Preferably, the reciprocating movement assembly includes a lateral movement mechanism and a longitudinal movement mechanism. The longitudinal movement mechanism can adjust the distance between the ablation rack assembly and the spray gun mechanism. The lateral movement mechanism can reciprocate laterally, and the ablation rack assembly can change the ablation position and / or ablation time and / or ablation frequency under the lateral reciprocating movement of the lateral movement mechanism.
[0012] Preferably, the longitudinal movement mechanism is arranged on the installation platform, the lateral movement mechanism is arranged on the longitudinal movement mechanism, and the ablation rack assembly is arranged on the lateral movement mechanism.
[0013] Preferably, the driving mode of the lateral movement mechanism includes but is not limited to reciprocating driving by a cylinder, reciprocating driving by a connecting rod, and reciprocating driving by an eccentric wheel.
[0014] Preferably, the ablation rack assembly includes a bracket, a mounting member, and a fixing member. The bracket is arranged on the reciprocating movement assembly, the mounting member is arranged on the bracket, the fixing member is detachably mounted on the mounting member, and the fixing member is used for fixing the material to be tested.
[0015] Preferably, the mounting member is provided with a mounting hole, and one end of the fixing member can be inserted into the mounting hole for fixation; the fixing member is provided with a groove, and the groove is used for fixing the material to be tested.
[0016] Preferably, a cooling cavity is arranged inside the mounting member, and a water inlet and a water outlet are arranged on the mounting member. The water inlet and the water outlet can be respectively connected to a water inlet pipe and a water outlet pipe.
[0017] Preferably, a control module is further included, and the control module is used to control the actions of the spray gun mechanism and the reciprocating movement assembly.
[0018] Preferably, a temperature measuring device is further included, and the temperature measuring device is used to measure the temperature at the ablation position.
[0019] Preferably, the spray gun mechanism includes a spray gun and a baffle. The spray gun is arranged on the installation platform through a bracket, and the baffle is arranged at the flame outlet of the spray gun.
[0020] Due to the adoption of the above technical solution, the utility model has at least the following beneficial effects:
[0021] The ablation test device provided by the utility model combines a reciprocating movement assembly with an ablation rack assembly. The ablation rack assembly can reciprocate relative to the spray gun mechanism under the drive of the reciprocating movement assembly to change the ablation position, ablation time, ablation frequency, etc., and can simulate different working conditions requirements, thereby enriching the test environment and improving the efficiency and accuracy of the material corrosion resistance performance test. Description of the Drawings
[0022] Figure 1 is the front view of the ablation test device provided by the embodiment of the present utility model;
[0023] Figure 2 is the top view of the ablation test device provided by the embodiment of the present utility model;
[0024] Figure 3 is the front view of the ablation rack assembly provided by the embodiment of the present utility model;
[0025] Figure 4 is the top view of the ablation rack assembly provided by the embodiment of the present utility model;
[0026] Figure 5 is the schematic diagram of the main structure of the mounting member provided by the embodiment of the present utility model.
[0027] In the drawings, 1, mounting platform; 2, spray gun mechanism; 21, spray gun; 22, baffle; 3, reciprocating movement assembly; 31, lateral movement mechanism; 32, longitudinal movement mechanism; 4, ablation rack assembly; 41, bracket; 411, base; 412, support rod; 413, locking mechanism; 42, mounting member; 421, mounting hole; 422, cooling cavity; 423, water inlet; 424, water outlet; 43, fixing member; 431, groove; 5, water inlet pipe; 6, water outlet pipe. Detailed Embodiments
[0028] The technical solutions of the patent of the present utility model will be clearly and completely described below with reference to the drawings. Obviously, the described embodiments are part of the embodiments of the present utility model, rather than all of them. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.
[0029] In the description of the present utility model, it should be noted that if terms such as "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. are used to indicate the orientation or positional relationship, it is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present utility model.
[0030] In the description of the present utility model, it should be noted that unless otherwise clearly specified and defined, terms such as "installation", "connection", and "linkage" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, and it can be the communication inside two components. For those skilled in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.
[0031] See Figure 1-2 , where Figure 1 and Figure 2 are respectively the front view and the top view of the ablation test device. An ablation test device provided in this embodiment includes:
[0032] Installation platform 1;
[0033] Spray gun mechanism 2, the spray gun mechanism 2 is arranged on the installation platform 1;
[0034] Reciprocating movement assembly 3, the reciprocating movement assembly 3 is arranged on the installation platform 1;
[0035] Ablation rack assembly 4, the ablation rack assembly 4 is arranged on the reciprocating movement assembly 3, the ablation rack assembly 4 is used to fix the material to be tested, and the ablation rack assembly 4 can reciprocate relative to the spray gun mechanism 2 under the drive of the reciprocating movement assembly 3 to change the ablation position and / or ablation time and / or ablation frequency.
[0036] It can be understood that the installation platform 1 is mainly the basic support structure of the device. It can adopt a conventional design structure, or it can be the ground or other working surfaces. Other components can also be arranged on the working surface, and no further introduction will be made here. Those skilled in the art can understand and implement it in combination with the drawings in this embodiment and the function of the installation platform 1.
[0037] It can be understood that the spray gun mechanism 2 is commonly used in the material ablation test. Its main function is to spray flames to ablate the material to be tested, so as to test the ablation resistance of the material.
[0038] It can be understood that in this embodiment, the reciprocating movement component 3 can drive the test material on the ablation rack component 4 to move, changing its position relative to the spray gun mechanism 2, thereby changing the ablation position of the test; the reciprocating movement component 3 can drive the test material on the ablation rack component 4 to move back and forth relative to the flame ejected by the spray gun, thereby simulating the change of ablation frequency, and ablating back and forth between intermittent high and low temperatures to test complex working conditions; the reciprocating movement component 3 can regularly drive the test material on the ablation rack component 4 to approach or move away from the flame ejected by the spray gun, thereby controlling the ablation time; and it can also change the distance between the test material and the flame of the spray gun mechanism 2, thereby controlling the ablation temperature.
[0039] In the embodiment of the present utility model, the reciprocating movement component 3 includes a lateral movement mechanism 31 and a longitudinal movement mechanism 32. The longitudinal movement mechanism 32 can adjust the distance between the ablation rack component 4 and the spray gun mechanism 2. The lateral movement mechanism 31 can reciprocate laterally, and the ablation rack component 4 can change the ablation position and / or ablation time and / or ablation frequency under the lateral reciprocating movement of the lateral movement mechanism 31.
[0040] It can be understood that the reciprocating movement component 3 can move in the lateral, longitudinal, up-and-down, zigzag, regular curve, irregular curve directions, etc. Those skilled in the art can design according to actual needs. In the embodiment of this application, a combination of common lateral movement and longitudinal movement is preferably recommended. Specifically, the lateral movement mechanism 31 is used to achieve reciprocating movement, thereby realizing the adjustment of the position, residence time, frequency, etc. between the test material and the flame of the spray gun mechanism 2 to simulate complex working conditions. For example, the lateral movement mechanism 31 drives the test material to leave the flame area and locate at the flame point, while the longitudinal movement mechanism 32 can adjust the distance between the test material and the flame of the spray gun mechanism 2 to control the flame point temperature during ablation.
[0041] In the embodiment of the present utility model, the longitudinal movement mechanism 32 is arranged on the installation platform 1, the lateral movement mechanism 31 is arranged on the longitudinal movement mechanism 32, and the ablation rack component 4 is arranged on the lateral movement mechanism 31.
[0042] It can be understood that, such as Figure 1 and Figure 2As shown, in this embodiment, the longitudinal movement mechanism 32 of the reciprocating movement assembly 3 is disposed on the mounting platform 1, and the lateral movement mechanism 31 drives the ablation frame assembly 4 to reciprocate; in other embodiments, it is also possible that the lateral movement mechanism 31 is disposed on the mounting platform 1, the longitudinal movement mechanism 32 is disposed on the lateral movement mechanism 31, the ablation frame assembly 4 is disposed on the lateral movement mechanism 31, and the lateral movement mechanism 31 drives the longitudinal movement mechanism 32 and the ablation frame assembly 4 to reciprocate together. Those skilled in the art can adjust the specific setting relationship of the reciprocating movement assembly 3 according to actual needs, and no detailed description will be given here.
[0043] In the embodiment of the present invention, the driving modes of the lateral movement mechanism 31 include but are not limited to cylinder reciprocating drive, connecting rod reciprocating drive, and eccentric wheel reciprocating drive.
[0044] As Figure 2 shown, in this embodiment, the lateral movement mechanism 31 and the longitudinal movement mechanism 32 mainly use a cylinder to drive a slider to move along a slide rail. In other embodiments, those skilled in the art can select other conventional linear movement mechanisms according to actual needs. For example, the lateral movement mechanism 31 can use a connecting rod mechanism combined with the rotation of a motor to drive reciprocating movement, or it can also use an eccentric wheel combined with the drive rotation of a motor to drive the slider to reciprocate along the guide rail. Those skilled in the art can understand and implement the above possible methods according to actual needs in combination with the description and existing conventional technical means, and no further description will be given here.
[0045] In the embodiment of the present invention, as Figures 3 to 4 shown, Figures 3 to 4 are respectively the front view and top view of the ablation frame assembly provided in this embodiment. The ablation frame assembly 4 includes a bracket 41, a mounting member 42, and a fixing member 43. The bracket 41 is disposed on the reciprocating movement assembly 3, the mounting member 42 is disposed on the bracket 41, the fixing member 43 is detachably mounted on the mounting member 42, and the fixing member 43 is used to fix the material to be tested.
[0046] It can be understood that, as Figure 3 shown, the bracket 41 includes a base 411, a support rod 412, and a locking mechanism 413. The support rod 412 is adjustably disposed in the fixing hole on the base 411, and the mounting member 42 is disposed on the top of the support rod 412. The height of the mounting member 42 can be adjusted by adjusting the depth of the support rod 412 inserted into the fixing hole of the base 411, and then the height position is locked by the locking mechanism 413. The locking mechanism 413 can be a threaded member screwed in or other conventional methods, and no further detailed description will be given here, so as to realize adjusting the height position of the material to be tested fixed on the fixing member 43 relative to the spray gun mechanism 2, facilitating alignment with the flame point of the flame ejected by the spray gun mechanism 2.
[0047] In the embodiment of the present utility model, as Figure 3 shown in the figure, an installation hole 421 is provided on the installation member 42, and one end of the fixing member 43 can be inserted into the installation hole 421 for fixing; a groove 431 is provided on the fixing member 43, and the groove 431 is used for fixing the material to be tested.
[0048] It can be understood that, in order to facilitate the assembly of the material to be tested, in this embodiment, by simply providing a groove 431 for placing the material to be tested on the fixing member 43, and then inserting the fixing member 43 into the installation hole 421 on the installation member 42, the use and operation of the experimental device can be simply and quickly realized, improving the efficiency and convenience of the test; at the same time, in order to further ensure the installation and fixing effect, a tight fit can be adopted between the material to be tested and the groove 431, and between the fixing member 43 and the installation hole 421 to ensure the fixing effect. Those skilled in the art can understand and implement according to the actual situation, and will not be further described here. Further, the fixing member 43 is provided with a stepped structure to facilitate quick insertion into the installation hole 421 and at the same time be able to perform positioning and abutment. Similarly, the groove 431 can also be provided with a simple stepped structure to facilitate the fixing and installation of the material to be tested. More details will not be further described here, and those skilled in the art can adjust and deform according to actual needs.
[0049] In the embodiment of the present utility model, as Figure 5 shown in the figure, it is a schematic diagram of the main structure of the installation member in this embodiment. A cooling cavity 422 is provided inside the installation member 42, and a water inlet 423 and a water outlet 424 are provided on the installation member 42. The water inlet 423 and the water outlet 424 can be respectively connected to a water inlet pipe 5 and a water outlet pipe 6.
[0050] It can be understood that Figure 5 in order to facilitate intuitive understanding, the front end cover of the installation member 42 is removed in the figure. Those skilled in the art can add a front end cover to form an internally sealed cooling cavity 422 in the installation member 42, which will not be further described here specifically.
[0051] In the embodiment of the utility model, a control module is also included, and the control module is used to control the movement of the spray gun mechanism 2 and the reciprocating assembly 3. The control module may include conventional control components such as a PLC control unit, a touch screen, and a time relay. The process parameters such as ablation residence time, reciprocating frequency, and reciprocating number of times are set through the touch screen, and then the PLC is used to control the time and number of movements of the reciprocating assembly 3 according to the process parameters. Through rapid reciprocating motion, short-term high-frequency ablation and thermal shock of the flame on the surface of the test material can be achieved, simulating a complex working environment. Since the components of the control module belong to conventional electronic components in this field, the structure is not illustrated here. Those skilled in the art can select electronic components that can realize the above functions from the field in combination with the above description for setting.
[0052] In an embodiment of the utility model, a temperature measuring device is also included, and the temperature measuring device is used to measure the temperature of the ablation position. The specific temperature measuring device can adopt infrared temperature measurement or thermistor temperature measurement and thermal imaging temperature measurement, etc. Specifically, after adjusting the reciprocating component 3 to the specified position, an initial ablation test is performed, and the temperature is measured by the temperature measuring device to determine whether the temperature meets the requirements, and then the distance of the flame from the surface of the material to be tested is determined. During the ablation process, the ablation temperature can also be accurately controlled and monitored in combination with infrared temperature measurement, so as to accurately observe the test effect. Specifically, for example, by adopting infrared temperature measurement, a set of temperature measuring devices can be separately set on the mounting platform 1, and the temperature can be measured by aligning the ablation position. Similarly, since the components of the temperature measuring device belong to conventional parts in this field, the structure is not illustrated here. Those skilled in the art can select parts that can realize the above functions from the field in combination with the above description for setting.
[0053] In the embodiment of the present utility model, Figure 1 As shown in the figure, the spray gun mechanism 2 includes a spray gun 21 and a baffle 22. The spray gun 21 is set on the mounting platform 1 through a bracket, and the baffle 22 is set at the flame outlet of the spray gun 21. The baffle is convenient for preventing the temperature from drifting back and causing damage to the pipeline on the rear side of the spray gun 21.
[0054] Working process and principle of the ablation test device of the utility model:
[0055] First, fix the material to be tested on the groove 431 of the fixture 43 of the ablation rack assembly 4. Then insert the fixture 43 into the mounting hole 421 of the mounting part 42 for fixation. Then, by adjusting the support bracket 41 and the longitudinal movement mechanism 32, combine with the temperature measuring device to measure the distance to reach the set temperature, and at the same time align the material to be tested with the spray gun. Then set the ablation process parameters through the control module and start the ablation test. During the experiment, the ablation position, ablation time, ablation frequency, etc. are changed by controlling the reciprocating movement of the transverse movement mechanism 31 back and forth, and at the same time, the temperature situation during the ablation process is monitored through the testing device.
[0056] Due to the adoption of the above technical solution, the present utility model has at least the following beneficial effects:
[0057] The ablation test device provided by the present utility model combines the reciprocating movement assembly 3 with the ablation rack assembly 4. The ablation rack assembly 4 can reciprocate relative to the spray gun mechanism 2 under the drive of the reciprocating movement assembly 3 to change the ablation position, ablation time, ablation frequency, etc., and can simulate different working condition requirements, thereby enriching the test environment and improving the efficiency and accuracy of the material corrosion resistance performance test.
[0058] Although the present utility model has been described in detail with general descriptions and specific embodiments above, based on the present utility model, some modifications or improvements can be made, which are obvious to those skilled in the art. Therefore, these modifications or improvements made without departing from the spirit of the present utility model all fall within the scope of protection required by the present utility model.
Claims
1. An ablation test device, characterized in that: include: Installation platform; A spray gun mechanism, wherein the spray gun mechanism is arranged on the mounting platform; A reciprocating assembly, the reciprocating assembly being arranged on the mounting platform; An ablation rack assembly is arranged on the reciprocating assembly, and is used to fix the material to be tested. The ablation rack assembly can reciprocate relative to the spray gun mechanism under the drive of the reciprocating assembly to change the ablation position and / or ablation time and / or ablation frequency.
2. The ablation test device according to claim 1, characterized in that: The reciprocating moving assembly includes a transverse moving mechanism and a longitudinal moving mechanism, the longitudinal moving mechanism can adjust the distance between the ablation frame assembly and the spray gun mechanism, the transverse moving mechanism can reciprocate transversely, and the ablation frame assembly can change the ablation position and / or ablation time and / or ablation frequency under the transverse reciprocating movement of the transverse moving mechanism.
3. The ablation test device according to claim 2, characterized in that: The longitudinal moving mechanism is arranged on the mounting platform, the transverse moving mechanism is arranged on the longitudinal moving mechanism, and the ablation rack assembly is arranged on the transverse moving mechanism.
4. The ablation test device according to claim 2, characterized in that: The driving modes of the lateral movement mechanism include but are not limited to cylinder reciprocating drive, connecting rod reciprocating drive, and eccentric wheel reciprocating drive.
5. The ablation test device according to claim 1, characterized in that: The ablation rack assembly comprises a bracket, a mounting member and a fixing member. The bracket is arranged on the reciprocating moving assembly, the mounting member is arranged on the bracket, the fixing member is detachably mounted on the mounting member, and the fixing member is used to fix the material to be tested.
6. The ablation test device according to claim 5, characterized in that: The mounting piece is provided with a mounting hole, and one end of the fixing piece can be inserted into the mounting hole for fixing; the fixing piece is provided with a groove, and the groove is used to fix the material to be tested.
7. The ablation test device according to claim 5, characterized in that: A cooling cavity is arranged inside the mounting piece, and a water inlet and a water outlet are arranged on the mounting piece. The water inlet and the water outlet can be connected to a water inlet pipe and a water outlet pipe respectively.
8. The ablation test device according to claim 1, characterized in that: It also includes a control module, which is used to control the movement of the spray gun mechanism and the reciprocating motion component.
9. The ablation test device according to claim 1, characterized in that: Also included is a temperature measuring device, which is used to measure the temperature of the ablation position.
10. The ablation test device according to claim 1, characterized in that: The spray gun mechanism comprises a spray gun and a baffle. The spray gun is arranged on the mounting platform through a bracket, and the baffle is arranged at the spray port of the spray gun.
Citation Information
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