Stepping sheet receiving machine with automatic correction function
By designing an automatic correction stepping chip collector in the battery cell collector, the correction and rolling mechanism is used to solve the problem of wear and inconvenience in material removal without correction during the battery cell collection, and the efficient, accurate storage and convenient removal of the battery cell is achieved.
Patent Information
- Application Number
- CN202421732686.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-22
- Publication Date
- 2025-05-30
- Estimated Expiration
- 2034-07-22
AI Technical Summary
The existing battery cell retractors did not perform position correction when retracting the sheet, resulting in wear and inconvenient material removal.
An automatic correction stepping chip collector is designed, using a correction mechanism and a push mechanism to correct the limit of the battery cell through a trapezoidal correction frame, and the stepping motor drives a thin rope to pull and squeeze the limit block, so that the battery cell is accurately placed into the chip collector and easy to take out.
It effectively prevents the battery cell from wearing during the film collection process, improves the film collection accuracy, facilitates the storage and material withdrawal of the battery cell, and improves the operation convenience of staff.
Smart Images

Figure CN222927452U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of battery piece collecting, in particular to a stepping collector with automatic correction. Background Art
[0002] Battery pieces are generally divided into monocrystalline silicon, polycrystalline silicon, and amorphous silicon. Monocrystalline silicon solar cells are currently the fastest-developed type of solar cells. This product has been widely used in space and on the ground. Such solar cells use high-purity monocrystalline silicon rods as raw materials, which can reduce production costs. For solar cells used on the ground, etc., solar-grade monocrystalline silicon rods are used, and the material performance indicators are relaxed. In some cases, the head and tail materials and waste and defective monocrystalline silicon materials processed by semiconductor devices can also be used. When existing battery pieces are in use, they generally need to be transported and transferred to a designated position in the early stage. Therefore, a stepping collector with automatic correction is required.
[0003] In the prior art, during the process of using a battery piece collector, when the traditional collector collects and stores battery pieces, it does not correct the position of the battery pieces. As a result, when the battery pieces enter the collector, they need to be excessively worn and squeezed, which easily causes damage to the battery pieces. Moreover, during use, when the battery pieces are completely received into the collector, when they need to be taken out, specific tools are required, which is inconvenient for taking materials and not conducive to the operation of the staff. Summary of the Utility Model
[0004] The purpose of the utility model is to solve the problems in the prior art that when using a battery piece collector, the battery pieces are easily worn during collection without correction, and the material taking of the battery pieces is cumbersome. A stepping collector with automatic correction is proposed. The setting of its correction mechanism and pushing mechanism can, before the battery pieces are put into the collector, through the setting of a trapezoidal correction frame, correct and limit the battery pieces, which is beneficial for them to be accurately put into the collector and convenient for storage. At the same time, a pushing device is added inside the device, so that during actual use by the staff, the stepping motor can be driven to drive the thin rope to rotate, and the thin rope will pull and squeeze the limiting block to displace, so that the battery pieces leave its block and are pushed upward by the elastic force of the pushing plate, which is beneficial for the staff to take materials.
[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0006] An automatically corrected step-by-step film collector, comprising a film collector housing, wherein a plurality of film collecting grooves and connecting grooves are formed in the film collector housing, a pushing mechanism is arranged in each of the plurality of film collecting grooves, a limiting mechanism is arranged in each of the plurality of connecting grooves, ends of the plurality of limiting mechanisms extend into the opposite film collecting grooves, a cavity is formed in the film collector housing, a driving mechanism is arranged in the cavity, an end of the driving mechanism extends into the plurality of connecting grooves and is fixedly connected with the side walls of the plurality of limiting mechanisms, a plurality of correcting mechanisms are arranged at the top of the film collector housing, and the plurality of correcting mechanisms communicate with the opposite film collecting grooves respectively.
[0007] Preferably, the pushing mechanism includes a push plate slidably connected in the film collecting groove, and a first spring is fixedly connected between the bottom of the push plate and the inner bottom of the film collecting groove.
[0008] Preferably, the limiting mechanism includes an extrusion limiting block slidably connected in the connecting groove, a second spring is fixedly connected between the side wall of the extrusion limiting block and the inner side wall of the connecting groove, a protective soft pad is fixedly arranged at one end of the extrusion limiting block away from the second spring, and the protective soft pad extends into the film collecting groove.
[0009] Preferably, the driving mechanism includes a stepping motor fixedly installed at the inner bottom of the cavity, an end of an output shaft of the stepping motor is fixedly connected with a special-shaped rod, a plurality of thin ropes are rotatably connected to an end of the special-shaped rod, and ends of the plurality of thin ropes extend into the opposite connecting grooves and are fixedly connected with the side walls of the extrusion limiting blocks.
[0010] Preferably, the correcting mechanism includes a feeding pipe fixedly installed at the top of the film collector housing, a trapezoidal correcting frame is fixedly connected to the top of the feeding pipe, and the feeding pipe communicates with the film collecting groove.
[0011] Preferably, the first spring is an elastic spring, and the first spring plays an elastic role when the push plate resets, and can push out the battery sheet, which is beneficial for the staff to take.
[0012] Compared with the prior art, the beneficial effects of the present utility model are as follows:
[0013] 1. Through the arrangement of the correcting mechanism, before the battery sheet is put into the film collector, through the arrangement of the trapezoidal correcting frame, the battery sheet can be corrected and limited, which is beneficial for it to be accurately put into the film collector and convenient for storage.
[0014] 2. Through the arrangement of the pushing mechanism, during the actual use by the staff, the thin ropes can be driven to rotate by the driving of the stepping motor, the thin ropes will pull the extrusion limiting blocks to displace, so that the battery sheet leaves its block and is pushed upward by the elastic force of the push plate, which is beneficial for the staff to take the material.
[0015] In summary, the structure of the utility model is reasonably designed. By setting the correction mechanism and the pushing mechanism, before the battery cell is put into the film collector, through the setting of the trapezoidal correction frame, the battery cell can be corrected and limited, which is beneficial to its accurate placement into the film collector and convenient for storage. At the same time, through the setting of the pushing device, during the actual use by the staff, the thin rope can be driven to rotate by the stepping motor, and the thin rope will pull and extrude the limiting block to displace, so that the battery cell leaves its block and is pushed upward by the elastic force of the push plate, which is beneficial for the staff to take the material. Description of the Drawings
[0016] Figure 1 The top view of a step film collector with automatic correction proposed by the utility model;
[0017] Figure 2 The side view structure diagram of a step film collector with automatic correction proposed by the utility model;
[0018] Figure 3 is Figure 2 The enlarged view of part A in
[0019] In the figure: 1 film collector housing, 2 trapezoidal correction frame, 3 feed pipe, 4 push plate, 5 extrusion limiting block, 6 protective soft pad, 7 first spring, 8 communication groove, 9 second spring, 10 thin rope, 11 cavity, 12 stepping motor, 13 special-shaped rod, 14 film collecting groove. Specific Embodiments
[0020] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments.
[0021] Referring to Figures 1-3 , a step film collector with automatic correction includes a film collector housing 1. A plurality of film collecting grooves 14 and communication grooves 8 are opened in the film collector housing 1. A pushing mechanism is provided in each of the plurality of film collecting grooves 14. The pushing mechanism includes a push plate 4 slidably connected in the film collecting groove 14. A first spring 7 is fixedly connected between the bottom of the push plate 4 and the inner bottom of the film collecting groove 14. Through the setting of the pushing mechanism, when the staff operates the driving mechanism to drive the limiting mechanism to operate and release the limitation on the battery cell, the battery cell can be pushed out by the elastic force of the push plate 4 and the first spring 7, which is beneficial for the staff to take the material;
[0022] A limiting mechanism is provided in each of the multiple connecting slots 8, and the ends of the multiple limiting mechanisms all extend into the opposite film receiving slots 14. The limiting mechanism includes a pressing and limiting block 5 slidably connected in the connecting slot 8. A second spring 9 is fixedly connected between the side wall of the pressing and limiting block 5 and the inner side wall of the connecting slot 8. A protective soft pad 6 is fixedly provided at one end of the pressing and limiting block 5 away from the second spring 9, and the protective soft pad 6 extends into the film receiving slot 14. Through the setting of the limiting mechanism, after the staff puts the battery slice into the film receiving slot 14, the pressing and limiting block 5 can be used to block and limit it, preventing it from being damaged by bumps during transportation;
[0023] A cavity 11 is formed in the film collecting machine housing 1, and a driving mechanism is provided in the cavity 11. The end of the driving mechanism extends into the multiple connecting slots 8 and is fixedly connected to the side walls of the multiple limiting mechanisms. The driving mechanism includes a stepping motor 12 fixedly installed at the bottom of the cavity 11. The end of the output shaft of the stepping motor 12 is fixedly connected to a special-shaped rod 13. The end of the special-shaped rod 13 is rotatably connected to multiple thin ropes 10. The ends of the multiple thin ropes 10 all extend into the opposite connecting slots 8 and are fixedly connected to the side walls of the pressing and limiting blocks 5. Through the setting of the driving mechanism, when the staff needs to take out the battery slice, the stepping motor 12 can be driven to drive the special-shaped rod 13 to rotate, thereby driving the displacement of the multiple thin ropes 10 and pulling the displacement of the multiple pressing and limiting blocks 5 to eject the multiple battery slices, facilitating the staff to take the materials;
[0024] A plurality of correcting mechanisms are provided at the top of the film collecting machine housing 1, and the plurality of correcting mechanisms are all communicated with the opposite film receiving slots 14. The correcting mechanism includes a feeding pipe 3 fixedly installed at the top of the film collecting machine housing 1. A trapezoidal correcting frame 2 is fixedly connected to the top of the feeding pipe 3. The feeding pipe 3 is communicated with the film receiving slot 14. Through the setting of the limiting mechanism, before the battery slice is put into the film collecting machine, through the setting of the trapezoidal correcting frame 2, the battery slice can be corrected and limited, which is beneficial to its accurate placement in the film collecting machine and convenient for storage.
[0025] The functional principle of the present utility model can be described through the following operation mode:
[0026] In the present utility model, when a staff member uses the present utility model, the staff member places the battery wafers to be stored into the film collector housing 1 through the trapezoidal correction frame 2. When the battery wafers come into contact with the trapezoidal correction frame 2, the battery wafers will be corrected by the limit of the trapezoidal correction frame 2, so that they can enter the film collector housing 1 straight through the feeding pipe 3, preventing deviation when entering and being damaged due to bumps during transportation. After being corrected by the trapezoidal correction frame 2, the battery wafers can be limited and stored by pressing them downwards. The battery wafers squeeze the limit block 5 and the protective soft pad 6, and the protective soft pad 6 slides into the communication groove 8 under extrusion, enabling the battery wafers to be placed downwards. When the battery wafers are placed in the appropriate position, the side walls of the battery wafers no longer squeeze the limit block 5 and the protective soft pad 6, and the limit block 5 is reset under the elastic force of the second spring 9 to limit and store the corrected battery wafers, preventing them from being bumped during transportation. When the staff member needs to take out the battery wafers, the staff member only needs to drive the stepper motor 12 to operate. The operation of the stepper motor 12 will drive the special-shaped rod 13 to rotate, and the rotation of the special-shaped rod 13 will drive the displacement of a plurality of thin ropes 10. The plurality of thin ropes 10 pull the limit block 5 to displace, so that the bottom of the limit block 5 no longer presses tightly against the top of the battery wafers, and the battery wafers are pushed out under the elastic force of the push plate 4 and the first spring 7, facilitating the staff member to take and use them.
[0027] The above is only the preferred specific implementation manner of the present utility model, but the protection scope of the present utility model is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present utility model, according to the technical solution and the inventive concept of the present utility model, makes equivalent replacements or changes, and all should be covered within the protection scope of the present utility model.
Claims
1. An automatic correction stepping film take-up machine, comprising a film take-up machine housing (1), characterized in that: The film collecting machine housing (1) is provided with a plurality of film collecting grooves (14) and connecting grooves (8), each of the plurality of film collecting grooves (14) is provided with a pushing mechanism, each of the plurality of connecting grooves (8) is provided with a limiting mechanism, and the ends of the plurality of limiting mechanisms extend into the corresponding film collecting grooves (14). The film collecting machine housing (1) is provided with a cavity (11), and a driving mechanism is provided in the cavity (11), and the ends of the driving mechanism extend into the corresponding connecting grooves (8) and are fixedly connected to the side walls of the plurality of limiting mechanisms. The top of the film collecting machine housing (1) is provided with a plurality of correcting mechanisms, and the plurality of correcting mechanisms are mutually connected with the corresponding film collecting grooves (14).
2. The automatic correction stepping film collection machine according to claim 1, characterized in that: The pushing mechanism comprises a push plate (4) slidably connected in the film receiving groove (14), and a first spring (7) is fixedly connected between the bottom of the push plate (4) and the inner bottom of the film receiving groove (14).
3. The automatic correction stepping film collecting machine according to claim 1, characterized in that: The limiting mechanism comprises an extrusion limiting block (5) slidably connected in the connecting groove (8), a second spring (9) is fixedly connected between the side wall of the extrusion limiting block (5) and the inner side wall of the connecting groove (8), and a protective cushion (6) is fixedly provided at one end of the extrusion limiting block (5) away from the second spring (9), and the protective cushion (6) extends into the film receiving groove (14).
4. The automatic correction stepping film collection machine according to claim 3, characterized in that: The driving mechanism comprises a stepper motor (12) fixedly mounted at the bottom of the cavity (11); the end of the output shaft of the stepper motor (12) is fixedly connected to a special-shaped rod (13); the end of the special-shaped rod (13) is rotatably connected to a plurality of thin ropes (10); the ends of the plurality of thin ropes (10) extend into opposite connecting grooves (8) and are fixedly connected to the side walls of the extrusion limit block (5).
5. The automatic correction stepping film collection machine according to claim 1, characterized in that: The correction mechanism comprises a feed pipe (3) fixedly mounted on the top of a film receiving machine housing (1); a trapezoidal correction frame (2) is fixedly connected to the top of the feed pipe (3); and the feed pipe (3) is communicated with a film receiving slot (14).
6. The automatic correction stepping film collecting machine according to claim 2, characterized in that: The first spring (7) is an elastic spring. When the push plate (4) is reset, the first spring (7) acts as an elastic force to push the battery sheet out, making it easier for staff to take it out.