Combined commutator convenient to install

By installing the reinforcement ring assembly in the combined commutator, the problem of cumbersome connection relationships during installation and disassembly is solved, convenient installation and disassembly is achieved, and more stable connection and sound silencing effect is provided.

CN222927918UActive Publication Date: 2025-05-30RUIAN TIANRUI COMMUTATOR CO LTD
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Patent Information

Application Number
CN202420980299.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-08
Publication Date
2025-05-30
Estimated Expiration
2034-05-08

AI Technical Summary

Technical Problem

The existing combined commutator has cumbersome connection relationships during installation and disassembly, which is inconvenient to disassemble and easily causes damage.

Method used

Installing the reinforcement ring assembly in the device makes the connection between the pole assembly and the rotor assembly more convenient and provides a more stable fixed boundary during disassembly installation.

Benefits of technology

A convenient installation and disassembly process is achieved, reducing the risk of damage, and providing more stable connection and sound silence.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of commutators, and discloses a combined commutator convenient to install, which comprises a rotor assembly, a reinforcing ring assembly is installed on the outer side of the rotor assembly, and a magnetic pole assembly is installed on the outer side of the reinforcing ring assembly. According to the utility model, the reinforcing ring assembly is installed in the device, so that when the magnetic pole assembly and the rotor assembly are connected, the connection can be more convenient through the additional arrangement of the reinforcing ring assembly, the boundary can be more fixed during the connection, and the disassembly and the assembly are convenient.
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Description

Technical Field

[0001] The utility model relates to the technical field of commutators, in particular to a combined commutator with convenient installation. Background Technique

[0002] A commutator, also known as a "commutator". It is an important component on the armature of a DC motor and an AC commutator motor. It consists of many copper sheets separated by mica sheets, forming a cylindrical or disc shape. Each copper sheet is connected to several armature winding elements. When the armature rotates, the copper sheets successively come into contact with the fixed carbon brushes. In a DC motor, the alternating current in the armature winding is converted into direct current between the carbon brushes through the carbon brushes and the commutator. In an AC commutator motor, the frequency of the alternating current between the carbon brushes meets the working requirements. The commutator is a key component, mainly used in motors and generators. Its core function is to keep the direction of the output current unchanged. When the motor rotates, each winding coil passes through the same fixed magnetic field twice per revolution, which causes the direction of the induced current in the winding to change. The role of the commutator is to keep the direction of the output current unchanged. The basic principle of the rectifier is to utilize the unidirectional conductivity of semiconductor materials to convert alternating current into a unidirectional direct current signal. In a rectifier, the diode is a key component. A diode is an electronic device with unidirectional conductivity. Its working principle is that in the forward bias case, electrons can pass through the conductor smoothly, and in the reverse bias case, a high resistance or insulating state will occur.

[0003] The application number is CN201910283064.X, which discloses a combined commutator, including a commutator body, a steel sleeve, a transfer piece fixing component, a commutator segment socket fixing component, a thread, a locking nut, a reinforcing ring, a guiding edge, a ring groove, a first insulating matrix, a first installation groove, a transfer piece, a connecting hook, a slot, a second insulating matrix, a second installation groove, a commutator segment, and a plug connector. A steel sleeve is arranged at the center inside the commutator body. One end of the steel sleeve is fixedly provided with a transfer piece fixing component, and ring grooves are formed on the outer walls of both sides at one end of the steel sleeve; in this invention, the structure is relatively simple and reasonable. Through the setting of the combined assembly structure of the transfer piece fixing component and the commutator segment socket fixing component, when the commutator segment wears and needs to be repaired and replaced, only the commutator segment socket fixing component needs to be disassembled and replaced, which solves the problem of high maintenance cost of the traditional commutator with an integral structure, and the maintenance and replacement process is relatively simple and convenient, which is beneficial for the operator to operate.

[0004] Although the above-mentioned utility model is provided with a combined assembly structure of a transfer piece fixing component and a commutator piece socket fixing component, when the commutator piece wears out and needs to be repaired and replaced, only the commutator piece socket fixing component needs to be disassembled and replaced, which solves the problem of high maintenance cost of the traditional commutator with an integral structure, and the maintenance and replacement process is relatively simple and convenient, which is conducive to the operation of workers. However, the disadvantage is that when the device is installed, the installation connection relationship is relatively cumbersome and the disassembly is inconvenient, which is likely to cause certain damage during subsequent disassembly and installation.

[0005] Therefore, it is necessary to install a reinforcing ring component in the device, so that when connecting the magnetic pole component and the rotor component, through this additional component, the connection can be made more convenient, and the connection boundary can be made more fixed, and the disassembly and installation are convenient. Utility Model Content

[0006] The purpose of the present utility model is to provide a combined commutator with convenient installation to solve the problems raised in the above-mentioned background technology.

[0007] To solve the above technical problems, the present utility model is realized through the following technical solutions:

[0008] The present utility model is a combined commutator with convenient installation, including a rotor component, a reinforcing ring component is installed on the outside of the rotor component, and a magnetic pole component is installed on the outside of the reinforcing ring component;

[0009] The reinforcing ring component includes a main ring, a sound-absorbing installation groove is installed inside the main ring, a sound-absorbing component is arranged inside the sound-absorbing installation groove, and limiting components are arranged on both sides of its inner wall.

[0010] Further, the rotor component includes a rotor main body, limiting blocks are installed on both sides of the rotor main body, the positions of the limiting blocks correspond to each other, and their sizes are the same.

[0011] Further, the magnetic pole component includes magnetic pole strips, magnetic pole heads are installed on the tops of the magnetic pole strips, and reaction gaps are respectively arranged between every two of them.

[0012] Further, the sound-absorbing installation groove includes a sliding groove, a limiting groove is arranged at the end of the sliding groove, and a control installation groove is arranged on one side of the inner wall at the top of the limiting groove.

[0013] Further, the sound-absorbing component includes a sound-absorbing port, a sound-absorbing filler is installed at the end of the sound-absorbing port, and a sound-absorbing board is installed at the rear side of the sound-absorbing filler.

[0014] Further, the limiting component includes a return spring, and a limiting extension block is installed at the front end of the return spring.

[0015] The utility model has the following beneficial effects:

[0016] (1) The utility model is a combined commutator with convenient installation. By installing a reinforcing ring assembly in the device, when connecting the magnetic pole assembly and the rotor assembly, this additional assembly can make the connection more convenient, and can make the connection boundary more fixed, and the disassembly and installation are convenient.

[0017] (2) The utility model is a combined commutator with convenient installation. By installing a sound-absorbing assembly inside the device, when the rotor brakes, certain noise will be generated. This assembly can provide a certain sound-absorbing effect, providing a relatively quiet use environment, which is closer to a silent device.

[0018] Of course, when implementing any product of the utility model, it is not necessarily required to achieve all the above-mentioned advantages simultaneously. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the following will briefly introduce the drawings required for describing the embodiments. Obviously, the drawings in the following description are only some embodiments of the utility model. For those of ordinary skill in the art, without creative efforts, other drawings can be obtained based on these drawings.

[0020] Figure 1 It is a schematic diagram of the overall structure of a combined commutator with convenient installation of the utility model;

[0021] Figure 2 It is a schematic diagram of the split structure of a combined commutator with convenient installation of the utility model;

[0022] Figure 3 It is a schematic diagram of the sectional structure of a combined commutator with convenient installation of the utility model;

[0023] Figure 4 is Figure 3 The enlarged schematic diagram of the structure of part A in

[0024] In the drawings, the list of components represented by each reference numeral is as follows:

[0025] In the figure: 1. Rotor assembly; 2. Reinforcing ring assembly; 3. Pole assembly; 101. Rotor body; 102. Limit block; 201. Main ring; 202. Sound-absorbing installation groove; 203. Sound-absorbing assembly; 204. Limit assembly; 301. Pole bar; 302. Pole head; 303. Reaction gap; 2021. Slide groove; 2022. Limit groove; 2023. Control installation groove; 2031. Sound-absorbing port; 2032. Sound-absorbing filler; 2033. Sound-absorbing plate; 2041. Return spring; 2042. Limit extension block. Detailed implementation mode

[0026] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work shall fall within the protection scope of the present invention.

[0027] Please refer to Figure 1 - Figure 4 As shown, the present invention is a combined commutator with convenient installation, including a rotor assembly 1. A reinforcing ring assembly 2 is installed on the outer side of the rotor assembly 1, and a pole assembly 3 is installed on the outer side of the reinforcing ring assembly 2;

[0028] The reinforcing ring assembly 2 includes a main ring 201. A sound-absorbing installation groove 202 is installed inside the main ring 201. A sound-absorbing assembly 203 is arranged inside the sound-absorbing installation groove 202, and limit assemblies 204 are arranged on both sides of its inner wall.

[0029] By installing the reinforcing ring assembly 2 in the device, when connecting the pole assembly 3 and the rotor assembly 1, through this additional assembly, the connection can be made more convenient, and the connection boundary can be made more fixed, and the disassembly and installation are convenient.

[0030] The rotor assembly 1 includes a rotor body 101. Limit blocks 102 are installed on both sides of the rotor body 101. The limit blocks 102 are in corresponding positions and have the same size. By providing the limit blocks 102, the effect of limit installation can be achieved through this part during installation.

[0031] The pole assembly 3 includes pole bars 301. Pole heads 302 are installed on the tops of the pole bars 301, and reaction gaps 303 are respectively arranged between them.

[0032] The sound-absorbing installation groove 202 includes a sliding groove 2021. A limiting groove 2022 is opened at the end of the sliding groove 2021, and a control installation groove 2023 is opened on one inner wall at the top of the limiting groove 2022. Through the sound-absorbing installation groove 202, it can have a certain sound-absorbing effect and provide the function of quiet working.

[0033] The sound-absorbing component 203 includes a sound-absorbing port 2031. A sound-absorbing filler 2032 is installed at the end of the sound-absorbing port 2031, and a sound-absorbing board 2033 is installed at the rear side of the sound-absorbing filler 2032.

[0034] The limiting component 204 includes a return spring 2041. A limiting extension block 2042 is installed at the front end of the return spring 2041. By means of the provided limiting extension block 2042, when the limiting block 102 is moved and fixed, when it moves into the limiting groove 2022, the outer limiting extension block 2042 is pushed out by the internal return spring 2041 and restricted, so that it is fixed in this groove.

[0035] When using this set of devices, first, by installing the reinforcing ring component 2 in the device, when connecting the magnetic pole component 3 and the rotor component 1, through this additional component, the connection can be made more convenient, and the connection boundary can be made more fixed, and the disassembly and installation are convenient. The outer limiting extension block 2042 is pushed out by the internal return spring 2041 and restricted, so that it is fixed in this groove. Then, through the sound-absorbing installation groove 202, it can have a certain sound-absorbing effect and provide the function of quiet working.

[0036] The preferred embodiments of the present invention disclosed above are only used to help illustrate the present invention. The preferred embodiments do not elaborate all the details, nor do they limit the present invention to the specific embodiments described. Obviously, according to the content of this specification, many modifications and changes can be made. This specification selects and specifically describes these embodiments to better explain the principle and practical application of the present invention, so that those skilled in the art can understand and utilize the present invention well. The present invention is only limited by the claims and their full scope and equivalents.

Claims

1. A combined commutator that is easy to install, comprising a rotor assembly (1), characterized in that: A reinforcement ring assembly (2) is installed on the outer side of the rotor assembly (1), and a magnetic pole assembly (3) is installed on the outer side of the reinforcement ring assembly (2); The reinforcement ring assembly (2) comprises a main ring (201), a sound absorbing installation groove (202) is installed inside the main ring (201), a sound absorbing assembly (203) is provided inside the sound absorbing installation groove (202), and limiting assemblies (204) are provided on both sides of the inner wall.

2. The conveniently installed combined commutator according to claim 1, characterized in that: The rotor assembly (1) comprises a rotor body (101), and limit blocks (102) are installed on both sides of the rotor body (101), and the limit blocks (102) are located in corresponding positions and have the same size.

3. The conveniently installed combined commutator according to claim 1, characterized in that: The magnetic pole assembly (3) comprises magnetic pole bars (301), magnetic pole heads (302) are mounted on the tops of the magnetic pole bars (301), and reaction gaps (303) are respectively provided between the two magnetic pole bars.

4. The conveniently installed combined commutator according to claim 1, characterized in that: The sound-absorbing installation groove (202) comprises a slide groove (2021), a limiting groove (2022) is provided at the end of the slide groove (2021), and a control installation groove (2023) is provided on an inner wall on one side of the top of the limiting groove (2022).

5. The conveniently installed combined commutator according to claim 1, characterized in that: The sound absorbing component (203) comprises a sound absorbing opening (2031), a sound absorbing filler (2032) is installed at the end of the sound absorbing opening (2031), and a sound absorbing panel (2033) is installed at the rear side of the sound absorbing filler (2032).

6. The conveniently installed combined commutator according to claim 1, characterized in that: The limiting assembly (204) comprises a return spring (2041), and a limiting extension block (2042) is installed at the front end of the return spring (2041).

Citation Information

Patent Citations

  • A combined commutator

    CN109818224B