Automatic photovoltaic panel laminating machine

Abstract

The utility model discloses an automatic photovoltaic panel laminating machine, which relates to the technical field of photovoltaic panel production, comprises a supporting assembly, a laminating assembly, a controller and a conveying assembly, and is characterized in that the supporting assembly comprises a conveying machine main body and supporting legs, the supporting legs are fixedly connected to the bottom of the conveying machine main body, and the supporting legs are fixedly connected to the bottom of the conveying machine main body; the laminating assembly comprises a laminating machine shell and a control motor, the control motor is fixedly installed outside the laminating machine shell, the controller is fixedly installed on one side of the laminating machine shell, the conveying assembly comprises a rolling bearing and a roller, the rolling bearing is fixedly installed in the conveying machine body, and the roller is fixedly installed on one side of the rolling bearing. And the roller is movably connected to the interior of the rolling bearing. Under the combined action of the laser sensor, the control motor, the push rod and the push plate, the position of the photovoltaic panel can be corrected in time, the production quality of the photovoltaic panel is improved, and the cost loss caused by defects of lamination due to position deviation of the photovoltaic panel is reduced.

Description

Technical Field

[0001] The utility model relates to the technical field of photovoltaic panel production, and particularly relates to an automatic photovoltaic panel laminator. Background Technique

[0002] A photovoltaic panel assembly is a power generation device that generates direct current when exposed to sunlight, and is composed of thin solid photovoltaic cells made almost entirely of semiconductor materials. The photoelectric conversion efficiency of monocrystalline silicon solar cells is about 15%, and the highest reaches 24%. This is the highest photoelectric conversion efficiency among all types of solar cells currently, but the manufacturing cost is very high, so that it cannot be widely used in large quantities. Since monocrystalline silicon is generally encapsulated with tempered glass and waterproof resin, it is firm and durable, and its service life can generally reach 15 years, and the highest can reach 25 years. At present, due to the energy cleanliness of photovoltaic panels, the photovoltaic industry occupies an increasingly important position in China's industry. When processing photovoltaic panels, protective glass, encapsulation adhesive film, battery chips, encapsulation adhesive film and backplane need to be laminated in sequence, and then the lamination step is carried out through an automatic photovoltaic panel laminating device.

[0003] In the existing automatic photovoltaic panel laminator, when the photovoltaic panel is transported to the laminator through the conveying device, the position of the photovoltaic panel may shift, resulting in certain defects in the laminated photovoltaic panel, affecting the production quality of the photovoltaic panel, causing certain cost losses, and being not convenient for popularization and use.

[0004] This application aims to solve this problem, reduce the cost losses caused by the defects in the laminated photovoltaic panel due to position deviation, and provide an automatic photovoltaic panel laminator. Content of the Utility Model

[0005] The purpose of the utility model is to provide an automatic photovoltaic panel laminator to solve the problem that the position of the photovoltaic panel may shift as mentioned in the above background technique, affecting the production quality of the photovoltaic panel.

[0006] To solve the above technical problems, the technical solution adopted by the utility model is:

[0007] The automatic photovoltaic panel laminator includes a support assembly, a lamination assembly, a controller, and a conveying assembly. The support assembly includes a conveyor main body and support legs, and the support legs are fixedly connected to the bottom of the conveyor main body. The lamination assembly includes a laminator housing and a control motor, and the control motor is fixedly installed outside the laminator housing. The controller is fixedly installed on one side of the laminator housing. The conveying assembly includes rolling bearings and rollers, and the rolling bearings are fixedly installed inside the conveyor main body, and the rollers are movably connected inside the rolling bearings.

[0008] A further improvement of the technical solution of the present utility model lies in that: a conveyor belt is movably connected to the outside of the roller, anti-slip strips are fixedly installed on the outside of the conveyor belt, a conveyor motor is fixedly installed on one side of the conveyor main body, and the output end of the conveyor motor is fixed to one end of the roller.

[0009] A further improvement of the technical solution of the present utility model lies in that: a bottom plate is installed inside the laminator housing by means of threads, and a positioning support column is fixedly connected to the top of the bottom plate.

[0010] A further improvement of the technical solution of the present utility model lies in that: a fixing bolt is threadedly connected to the top of the bottom plate, a pressure sensor is fixedly installed on the top of the bottom plate, and a positioning column is fixedly installed on the top of the bottom plate.

[0011] A further improvement of the technical solution of the present utility model lies in that: one end of the control motor is fixedly connected to a push rod, and the other end of the push rod is fixedly connected to a push plate.

[0012] A further improvement of the technical solution of the present utility model lies in that: a press is fixedly installed inside the laminator housing, the other end of the press is fixedly connected to a laminating plate, and positioning holes are provided on the top of the laminating plate.

[0013] A further improvement of the technical solution of the present utility model lies in that: a laser sensor is fixedly installed inside the laminator housing, and a support column is fixedly connected to the bottom of the laminator housing.

[0014] Due to the adoption of the above technical solution, the technical progress achieved by the present utility model compared with the prior art is:

[0015] 1. The present utility model provides an automated photovoltaic panel laminator. When the photovoltaic panel is transported to the bottom plate through the conveyor belt, the position of the photovoltaic panel may shift under the combined action of the laser sensor, the control motor, the push rod and the push plate. Through the combined action of the control motor, the push rod and the push plate, the position of the photovoltaic panel can be corrected in time, improving the production quality of the photovoltaic panel and reducing the cost loss caused by defects in the lamination due to the position shift of the photovoltaic panel.

[0016] 2. The present utility model provides an automated photovoltaic panel laminator. Under the combined action of the conveying component and the laminating component, the photovoltaic panel is automatically transported to the bottom plate through the conveyor belt, and then the press drives the laminating plate to apply pressure to the photovoltaic panel, reducing the labor intensity of workers. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the overall structure of the automated photovoltaic panel laminator of the present utility model;

[0018] Figure 2Schematic diagram of the transmission component of the present utility model;

[0019] Figure 3 Schematic diagram of the lamination component of the present utility model;

[0020] Figure 4 Schematic diagram of the internal structure of the lamination component of the present utility model.

[0021] In the figure: 1, support component; 2, lamination component; 3, controller; 4, transmission component; 10, support leg; 11, conveyor main body; 12, conveyor belt; 13, anti-slip strip; 14, transmission motor; 15, rolling bearing; 16, roller; 20, laminator housing; 21, control motor; 22, support column; 24, bottom plate; 25, positioning support column; 41, press; 42, laminating plate; 43, positioning hole; 44, push plate; 45, push rod; 46, laser sensor; 47, fixing bolt; 48, pressure sensor; 49, positioning column. Detailed implementation mode

[0022] The present utility model will be further described in detail below in conjunction with embodiments:

[0023] As Figures 1-4As shown in the figure, the utility model provides an automated photovoltaic panel laminator, which includes a support assembly 1, a lamination assembly 2, a controller 3, and a conveyor assembly 4. The support assembly 1 includes a conveyor body 11 and support legs 10. The support legs 10 are fixedly connected to the bottom of the conveyor body 11. The support legs 10 are responsible for supporting and fixing the entire conveyor assembly 4, preventing the automated photovoltaic panel laminator from moving during operation and causing danger. The lamination assembly 2 includes a laminator housing 20 and a control motor 21. The control motor 21 is fixedly installed outside the laminator housing 20. The control motor 21 can correct the position of the photovoltaic panel when the photovoltaic panel is displaced. One end of the control motor 21 is fixedly connected to a push rod 45. The push rod 45 is provided with a trapezoidal thread to facilitate the transmission of motion. The other end of the push rod 45 is fixedly connected to a push plate 44. When the photovoltaic panel is transported to the bottom plate 24 through the conveyor belt 12, the position of the photovoltaic panel may shift. Under the combined action of the control motor 21, the push rod 45, and the push plate 44, the position of the photovoltaic panel can be corrected in a timely manner, improving the production quality of the photovoltaic panel and reducing the cost loss caused by defects in the laminated photovoltaic panel due to position shift. The controller 3 is fixedly installed on one side of the laminator housing 20. The controller 3 can control the electrical equipment on the automated photovoltaic panel laminator and can also observe the working conditions of the automated photovoltaic panel laminator through the display screen on the controller 3 and make adjustments in a timely manner. A laser sensor 46 is fixedly installed inside the laminator housing 20. When the photovoltaic panel is transported to the bottom plate 24 through the conveyor belt 12, the position of the photovoltaic panel may shift. At this time, it can be sensed and positioned by the laser sensor 46, and then the control motor 21, the push rod 45, and the push plate 44 are used to correct the position of the displaced photovoltaic panel to reduce the cost loss caused by defects in the laminated photovoltaic panel due to position shift. The bottom of the laminator housing 20 is fixedly connected to support columns 22. The support columns 22 support and fix the entire lamination assembly 2, preventing the automated photovoltaic panel laminator from moving during operation and causing danger, and increasing the safety factor;

[0024] The conveying assembly 4 includes a rolling bearing 15 and a roller 16. The rolling bearing 15 is fixedly installed inside the conveyor main body 11. A conveying motor 14 is fixedly installed on one side of the conveyor main body 11. The output end of the conveying motor 14 is fixed to one end of the roller 16. The rolling bearing 15 enables the conveying motor 14 to drive the roller 16 to rotate. The roller 16 is movably connected inside the rolling bearing 15. The conveying motor 14 drives the roller 16 to rotate, and then the roller 16 drives the conveyor belt 12 to move. The conveyor belt 12 is movably connected to the outside of the roller 16. When this automatic PV panel laminator works, the conveyor belt 12 transports the PV panel into the lamination assembly 2. Anti-slip strips 13 are fixedly installed on the outside of the conveyor belt 12. The anti-slip strips 13 can prevent the relative displacement caused by too small friction between the PV panel and the conveyor belt 12 when the conveyor belt 12 transports the PV panel. A bottom plate 24 is installed inside the laminator housing 20 by threading. A press 41 is fixedly installed inside the laminator housing 20. The other end of the press 41 is fixedly connected to a laminate 42. When this automatic PV panel laminator works, the press 41 drives the laminate 42 to press down, applying pressure to the PV panel to be processed. A positioning support column 25 is fixedly connected to the top of the bottom plate 24. The positioning support column 25 can play a positioning and supporting role when the laminate 42 presses down, preventing the laminate 42 from tilting due to uneven force at both ends. A fixing bolt 47 is threadedly connected to the top of the bottom plate 24. The fixing bolt 47 can fix the bottom plate 24 inside the laminator housing 20. A pressure sensor 48 is fixedly installed on the top of the bottom plate 24. The pressure sensor 48 can detect the downward pressure of the laminate 42 when the laminate 42 presses down, preventing damage to the PV panel caused by excessive pressure and reducing cost losses. A positioning column 49 is fixedly installed on the top of the bottom plate 24. A positioning hole 43 is provided on the top of the laminate 42. The positioning column 49 and the positioning hole 43 can play a positioning role when the laminate 42 presses down, preventing the laminate 42 from shifting when it presses down.

[0025] Next, the working principle of this automatic PV panel laminator will be specifically described.

[0026] As Figures 1-4As shown, before using the automated photovoltaic panel laminator, first start the automated photovoltaic panel laminator through the controller 3. First, start the conveyor motor 14. The conveyor motor 14 drives the conveyor belt 12 to move through the roller 16. Then start the lamination component 2, place the photovoltaic panel on the conveyor belt 12, and the conveyor belt 12 transports the photovoltaic panel into the laminator. If the position of the photovoltaic panel is offset, through the combined action of the laser sensor, control motor 21, push rod 45 and push plate 44, the position of the photovoltaic panel can be corrected in time, reducing the cost loss caused by the defects in the lamination due to the offset of the photovoltaic panel position. After correcting the position of the photovoltaic panel, the press 41 drives the pressing plate 42 to press down, applying pressure to the photovoltaic panel. A pressure sensor 48 is fixedly installed on the top of the bottom plate 24. The pressure sensor 48 can detect the downward pressure of the pressing plate 42 when the pressing plate 42 presses down, preventing damage to the photovoltaic panel due to excessive pressure and reducing cost loss.

[0027] The above has generally described the present invention in detail. However, based on the present invention, some modifications or improvements can be made, which are obvious to those of ordinary skill in the technical field. Therefore, modifications or improvements that do not depart from the spirit of the present invention are within the protection scope of the present invention.

Claims

1. An automated photovoltaic panel laminating machine, comprising a supporting assembly (1), a laminating assembly (2), a controller (3), and a conveying assembly (4), characterized in that: The support assembly (1) includes a conveyor body (11) and a support leg (10), wherein the support leg (10) is fixedly connected to the bottom of the conveyor body (11); the laminating assembly (2) includes a laminating machine housing (20) and a control motor (21), wherein the control motor (21) is fixedly installed on the outside of the laminating machine housing (20); the controller (3) is fixedly installed on one side of the laminating machine housing (20); the conveying assembly (4) includes a rolling bearing (15) and a roller (16), wherein the rolling bearing (15) is fixedly installed inside the conveyor body (11), and the roller (16) is movably connected inside the rolling bearing (15).

2. The automated photovoltaic panel laminating machine according to claim 1, characterized in that: The roller (16) is movably connected to a conveyor belt (12) on the outside, and an anti-slip strip (13) is fixedly installed on the outside of the conveyor belt (12). A conveyor motor (14) is fixedly installed on one side of the conveyor body (11), and the output end of the conveyor motor (14) is fixed to one end of the roller (16).

3. The automated photovoltaic panel laminating machine according to claim 1, characterized in that: The inner thread of the laminator housing (20) is provided with a bottom plate (24), and the top of the bottom plate (24) is fixedly connected with a positioning support column (25).

4. The automated photovoltaic panel laminating machine according to claim 3, characterized in that: The top of the base plate (24) is threadedly connected with a fixing bolt (47), the top of the base plate (24) is fixedly mounted with a pressure sensor (48), and the top of the base plate (24) is fixedly mounted with a positioning column (49).

5. The automated photovoltaic panel laminating machine according to claim 1, characterized in that: One end of the control motor (21) is fixedly connected to a push rod (45), and the other end of the push rod (45) is fixedly connected to a push plate (44).

6. The automated photovoltaic panel laminating machine according to claim 1, characterized in that: A press machine (41) is fixedly installed inside the laminator housing (20), and a laminating board (42) is fixedly connected to the other end of the press machine (41), and a positioning hole (43) is opened on the top of the laminating board (42).

7. The automated photovoltaic panel laminating machine according to claim 1, characterized in that: A laser sensor (46) is fixedly installed inside the laminator housing (20), and a support column (22) is fixedly connected to the bottom of the laminator housing (20).

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