Processing equipment based on tempered acrylic hot-fix rhinestone
By designing an automated processing equipment for acrylic ironing, the problems of insufficient hardness and low production efficiency of acrylic ironing in traditional methods are solved, and efficient and stable tempering treatment and product quality improvement are achieved.
Patent Information
- Application Number
- CN202422023174.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-20
- Publication Date
- 2025-06-03
- Estimated Expiration
- 2034-08-20
AI Technical Summary
Traditional acrylic ironing diamonds have insufficient surface hardness and are prone to scratches during processing, resulting in limited product service life and appearance aesthetics. In addition, traditional tempering treatment methods have problems such as low production efficiency, unstable quality and high labor costs.
An automated processing equipment based on tempered acrylic ironing drill is designed, including rotating frame, drive motor, vibration motor, tempered box, liquid storage tank, liquid extraction pump and atomization pump and other components, so as to achieve efficient tempering of acrylic ironing drill through automated processes.
It improves production efficiency and product quality stability, reduces labor costs, enhances processing stability and safety, extends equipment service life, and optimizes the operating experience.
Smart Images

Figure CN222929338U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of hot-drilling processing equipment, in particular to processing equipment based on tempered acrylic hot-drilling. Background Art
[0002] In the jewelry, accessories and decorative materials industry, acrylic hot-drills have become a popular material due to their unique color vividness, high gloss and strong wear resistance. However, despite its many advantages, traditional acrylic hot-drills often encounter challenges such as insufficient surface hardness and easy scratches during processing. These problems directly affect the service life and appearance of the product. Therefore, improving the hardness and wear resistance of acrylic hot-drills has become an important issue that needs to be solved in the industry.
[0003] Traditional solutions to the above problems often rely on manual or semi-automatic tempering treatments. However, these methods have obvious limitations, such as low production efficiency, difficulty in ensuring stable processing quality, and high labor costs. These shortcomings limit the further improvement of traditional methods in production scale, cost control, and product quality.
[0004] With the rapid development of automation technology and its wide application in various industries, new ideas have been provided for the tempering of acrylic hot-drilling. The application of automation technology is not only expected to solve the problems of low production efficiency and unstable quality in traditional methods, but also significantly reduce labor costs and improve production efficiency and product quality stability. Utility Model Content
[0005] 1. Technical issues to be resolved
[0006] In view of the deficiencies in the prior art, the utility model provides a processing device based on tempered acrylic hot drilling.
[0007] (II) Technical solution
[0008] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: The utility model is a processing device based on tempered acrylic hot drilling, comprising the following components: a rotating frame: a driving motor is installed on the top of the rotating frame;
[0009] The material tray: its bottom is connected to the output end of the driving motor through a bearing, so that the material tray can rotate under the drive of the rotating frame;
[0010] Material trough: arranged around the material tray, each material trough is fixedly installed with a vibration motor, and a sub-material tray is arranged in the material trough, and the bottom of the sub-material tray is in contact with the output end of the vibration motor to generate vibration under the drive of the vibration motor;
[0011] Brackets: There are at least two brackets, symmetrically arranged on both sides of the rotating frame. Each bracket has a T-shaped structure. One end of the top extends vertically above the material tray and has an opening there. A toughened box is installed at the opening. The bottom of the toughened box is provided with a toughened opening adapted to the opening, and the opening is also adapted to the material groove on the material tray. A liquid pipe is further configured in the toughened box, and a number of atomizing nozzles are arranged on the liquid pipe;
[0012] Liquid storage tank: Installed at the other end of the top of the bracket for storing toughening liquid;
[0013] Liquid extraction pump and atomizing pump: Arranged on the outer wall of the toughened box. The input end of the atomizing pump is connected to the liquid extraction pump through a conduit, the output end of the atomizing pump is connected to the liquid pipe through a conduit, and the input end of the liquid extraction pump is connected to the liquid storage tank through a conduit.
[0014] Preferably, a clamping groove is provided on the side wall of the material groove, a clamping rod is arranged in the clamping groove, one end of the clamping rod is rotatably installed in the clamping groove through a damping shaft, and the bottom of the clamping rod fits with the top of the sub-material tray frame for keeping the sub-material tray stable when it vibrates.
[0015] More preferably, buckling grooves are provided on both the clamping rod and the front side wall of the sub-material tray.
[0016] Most preferably, a slot is provided at the bottom of the material tray, and the slot is adapted to the output end of the vibration motor.
[0017] Preferably, a support frame is provided on the side wall of the bracket, a sliding groove is provided on the support frame, and an annular rod is provided at the bottom of the material tray. The annular rod is slidably connected to the sliding groove.
[0018] More preferably, a controller and a control switch are installed on the rotating frame. The controller is connected to the driving motor, the liquid extraction pump, and the atomizing pump through wires, and the control switch is connected to the controller through wires.
[0019] Most preferably, there are two groups of control switches, and the two groups of control switches are symmetrically arranged on both sides of the rotating frame. Each group of control switches includes a motor switch, an atomizing switch, and a liquid extraction switch.
[0020] (III) Beneficial effects
[0021] Compared with the prior art, the present utility model provides a processing device based on toughened acrylic diamond drilling, having the following beneficial effects:
[0022] Improve production efficiency and automation level:
[0023] The utility model integrates multiple components such as a rotating rack, a driving motor, a vibrating motor, a toughening box, a liquid storage tank, a liquid pumping pump, and an atomizing pump, realizing an automated, efficient, and continuous production process for acrylic hot-fix rhinestones. The equipment has a high degree of automation, reducing manual operation links and significantly improving production efficiency.
[0024] Ensure product quality:
[0025] The use of the vibrating motor makes the acrylic hot-fix rhinestones tumble evenly in the sub-material tray, creating good conditions for subsequent toughening treatment. The atomizing nozzle evenly sprays the toughening liquid on the rhinestones, ensuring that each rhinestone can be fully toughened, thus improving the overall quality and consistency of the product.
[0026] Enhance processing stability and safety:
[0027] The stable mechanism design of the material trough and the clamping rod effectively prevents the displacement or detachment of the sub-material tray during vibration, enhancing the stability of the processing process. At the same time, this design also improves the safety of the equipment, reducing the accidental risks caused by component loosening or detachment.
[0028] Improve operation convenience and efficiency:
[0029] The buckle groove design makes the installation and disassembly of the sub-material tray fast and accurate, improving work efficiency and operation convenience. In addition, the adapter connection between the slot and the vibrating motor and the sliding connection design between the support frame and the sliding groove further simplify the operation process, reducing unnecessary adjustment and maintenance time.
[0030] Prolong the service life of the equipment:
[0031] The sliding connection design between the support frame and the sliding groove not only enhances the stability of the material tray during rotation but also reduces the friction during rotation, reducing equipment wear and thus prolonging the service life of the equipment.
[0032] Optimize the operation experience:
[0033] The introduction of the automated control system enables operators to conveniently control the start, stop, and operating status of key components through the control switch. The symmetrical layout and intuitive markings of the control switch make the operation more intuitive and convenient, further enhancing the user experience and work efficiency.
[0034] In summary, the equipment of the utility model based on toughened acrylic hot-fix rhinestones shows significant beneficial effects in improving production efficiency, ensuring product quality, enhancing processing stability and safety, improving operation convenience and efficiency, and prolonging the service life of the equipment. Brief Description of the Drawings
[0035] Figure 1Schematic top view structure diagram of the present utility model;
[0036] Figure 2 Schematic bottom view structure diagram of the present utility model;
[0037] Figure 3 Schematic sectional structure diagram of the toughening box of the present utility model;
[0038] Figure 4 Schematic sectional structure diagram of the sub-material tray of the present utility model;
[0039] In the figure: 1, rotating frame; 2, material tray; 3, support; 4, material groove; 5, sub-material tray; 6, vibration motor; 7, card slot; 8, clamping rod; 9, liquid storage tank; 10, toughening box; 11, liquid pumping pump; 12, atomizing pump; 13, driving motor; 14, slot; 15, buckling groove; 16, support frame; 17, annular rod; 18, controller; 19, control switch; 20, liquid pipe; 21, atomizing nozzle. Specific implementation manner
[0040] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments in the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.
[0041] Please refer to Figures 1-4 , a processing device based on toughened acrylic diamond drilling of the present utility model, includes the following components: Rotating frame 1: A driving motor 13 is installed on its top;
[0042] Material tray 2: Its bottom is connected to the output end of the driving motor 13 through a bearing, so that the material tray 2 can rotate under the drive of the rotating frame 1;
[0043] Material groove 4: Surroundingly arranged on the material tray 2, a vibration motor 6 is fixedly installed in each material groove 4, a sub-material tray 5 is arranged in the material groove 4, and the bottom of the sub-material tray 5 is attached to the output end of the vibration motor 6 to generate vibration under the drive of the vibration motor 6;
[0044] Support 3: At least two, symmetrically arranged on both sides of the rotating frame 1, each support 3 is of a T-shaped structure, the top end of which vertically extends above the material tray 2, and an opening is provided at this place, a toughening box 10 is installed at the opening, the bottom of the toughening box 10 is provided with a toughening opening adapted to the opening, and this opening is also adapted to the material groove 4 on the material tray 2. A liquid pipe 20 is also arranged in the toughening box 10, and a plurality of atomizing nozzles 21 are arranged on the liquid pipe 20;
[0045] Liquid storage tank 9: Installed at the other end of the top of the bracket 3 for storing toughening liquid;
[0046] Liquid extraction pump 11 and atomization pump 12: Arranged on the outer wall of the toughening box 10. The input end of the atomization pump 12 is connected to the liquid extraction pump 11 through a conduit. The output end of the atomization pump 12 is connected to the liquid pipe 20 through a conduit. The input end of the liquid extraction pump 11 is connected to the liquid storage tank 9 through a conduit.
[0047] In the preferred solution of the above processing equipment based on toughened acrylic rhinestones:
[0048] Feeding trough 4 and clamping rod 8 stability mechanism:
[0049] A clamping groove 7 is provided on the side wall of each feeding trough 4, and a clamping rod 8 is installed in the clamping groove 7. One end of the clamping rod 8 is flexibly rotatably installed in the clamping groove 7 through a damping shaft, and the other end is closely attached to the top of the frame of the sub-tray 5. This design enables the clamping rod 8 to provide stable support when the sub-tray 5 is driven by the vibration motor to vibrate, preventing the sub-tray 5 from shifting or falling off due to vibration, and ensuring the stability and safety of the processing process.
[0050] Button groove 15 design:
[0051] Button grooves 15 are provided on the front side walls of both the clamping rod 8 and the sub-tray 5. This design facilitates the operator to quickly and accurately install and disassemble the sub-tray 5, improving work efficiency and operation convenience.
[0052] Slot 14 is connected to the vibration motor 6:
[0053] The bottom of the tray 2 is provided with a slot 14, which is perfectly adapted to the output end of the vibration motor 6. This structural design enables the vibration motor 6 to stably drive the tray 2 and the sub-tray 5 thereon to vibrate, thereby effectively promoting the uniform distribution and flow of acrylic rhinestones in the feeding trough 4 and preparing for subsequent toughening treatment.
[0054] Support frame 16 is slidably connected to the chute:
[0055] A support frame 16 is installed on the side wall of the bracket 3, and a chute is provided on the support frame 16. The bottom of the tray 2 is provided with an annular rod 17, which is slidably connected to the chute. This design not only enhances the stability of the tray 2 during rotation but also reduces the friction during rotation, extending the service life of the equipment.
[0056] Automation control system:
[0057] A controller 18 and a control switch 19 are installed on the rotating rack 1. The controller 18 is connected to key components such as the driving motor 13, the liquid pumping pump 11, and the atomizing pump 12 through wires. The operator can conveniently control the start, stop, and operating status of these components through the control switch 19. In addition, the control switch 19 is set into two groups and symmetrically installed on both sides of the rotating rack 1. Each group of switches includes a motor switch, an atomizing switch, and a liquid pumping switch. This layout makes the operation more intuitive and convenient, improving work efficiency.
[0058] The present utility model describes a device for tempering acrylic rhinestones, and its core working principle is achieved through the coordinated action of multiple components. The following is a detailed summary of each component and its working principle:
[0059] The rotating rack 1 and the driving motor 13:
[0060] The rotating rack 1 serves as the main frame of the device, and the driving motor 13 is installed on its top. The driving motor 13 is the power source of the entire device and is responsible for driving the rotating rack 1 and all components thereon to perform rotational motion.
[0061] The material tray 2 and the vibration motor 6:
[0062] The material tray 2 is connected to the output end of the driving motor 13 through a bearing and can therefore rotate with the rotation of the rotating rack 1. A plurality of material grooves 4 are arranged around the material tray 2, and a vibration motor 6 is fixedly installed in each material groove 4. The output end of the vibration motor 6 is in contact with the bottom of the sub-material tray 5. When the vibration motor 6 is started, it will drive the sub-material tray 5 to vibrate. This vibration helps the acrylic rhinestones to tumble in the sub-material tray 5, making the subsequent tempering treatment of the acrylic rhinestones more uniform.
[0063] The bracket 3 and the tempering box 10:
[0064] There are at least two brackets 3, symmetrically arranged on both sides of the rotating rack 1, presenting a T-shaped structure. One end of the top of the bracket 3 vertically extends above the material tray 2, and an opening is provided there. A tempering box 10 is installed at the opening, and a tempering port adapted to the opening is provided at the bottom of the tempering box 10. This design enables the acrylic rhinestones in the material groove 4 to accurately align with and enter the tempering port for tempering treatment when the material tray 2 rotates to a specific position.
[0065] A liquid pipe 20 is configured in the tempering box 10, and a plurality of atomizing nozzles 21 are provided on the liquid pipe 20. These atomizing nozzles 21 are used to atomize the tempering liquid and uniformly spray it on the acrylic rhinestones.
[0066] The liquid storage tank 9, the liquid pumping pump 11, and the atomizing pump 12:
[0067] The liquid storage tank 9 is installed at the other end of the top of the bracket 3 and is used to store the toughening liquid. When toughening treatment is required, the liquid extraction pump 11 will extract the toughening liquid in the liquid storage tank 9 through a conduit to the atomization pump 12. The atomization pump 12 atomizes the extracted toughening liquid and transports the atomized toughening liquid to the liquid pipe 20 in the toughening tank 10 through a conduit. Finally, the atomizing nozzle 21 evenly sprays the atomized toughening liquid on the acrylic rhinestones to complete the toughening treatment.
[0068] In summary, the working principle of the device is that the rotating frame 1 drives the material tray 2 and the acrylic rhinestones thereon to perform a rotating motion. When the acrylic rhinestones rotate above the toughening tank 10, the vibration motor 6 drives the sub-material tray 5 to vibrate so that the rhinestones are evenly distributed. Subsequently, the atomization pump 12 atomizes the toughening liquid in the liquid storage tank 9 and sprays it on the acrylic rhinestones through a conduit, a liquid pipe 20, and an atomizing nozzle 21 to complete the toughening treatment. The entire process realizes an automated, efficient, and continuous production process, improving production efficiency and product quality.
[0069] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A processing device based on tempered acrylic hot drilling, characterized in that: The invention comprises the following components: a rotating frame (1), on the top of which a driving motor (13) is installed; The material tray (2) has its bottom connected to the output end of the driving motor (13) via a bearing, so that the material tray (2) can rotate under the drive of the rotating frame (1); A material trough (4) is arranged around the material tray (2), a vibration motor (6) is fixedly installed in each material trough (4), a sub-material tray (5) is arranged in the material trough (4), and the bottom of the sub-material tray (5) is in contact with the output end of the vibration motor (6) so as to generate vibration under the drive of the vibration motor (6); Brackets (3): at least two, symmetrically arranged on both sides of the rotating frame (1), each bracket (3) is a T-shaped structure, one end of the top vertically extends to the top of the material tray (2), and an opening is provided at the top, a tempering box (10) is installed at the opening, a tempering port adapted to the opening is provided at the bottom of the tempering box (10), and the opening is also adapted to the material trough (4) on the material tray (2), and a liquid pipe (20) is also arranged in the tempering box (10), and a plurality of atomizing nozzles (21) are provided on the liquid pipe (20); Liquid storage tank (9): installed at the other end of the top of the bracket (3), used for storing tempering liquid; The liquid extraction pump (11) and the atomizing pump (12) are arranged on the outer wall of the tempered box (10); the input end of the atomizing pump (12) is connected to the liquid extraction pump (11) through a conduit; the output end of the atomizing pump (12) is connected to the liquid pipe (20) through a conduit; and the input end of the liquid extraction pump (11) is connected to the liquid storage tank (9) through a conduit.
2. The processing equipment based on tempered acrylic hot drilling according to claim 1, characterized in that: A clamping groove (7) is provided on the side wall of the material trough (4), and a clamping rod (8) is provided in the clamping groove (7). One end of the clamping rod (8) is rotatably mounted in the clamping groove (7) via a damping shaft, and the bottom of the clamping rod (8) is in contact with the top of the frame of the sub-material tray (5) to keep the sub-material tray (5) stable when it vibrates.
3. The processing equipment based on tempered acrylic hot drilling according to claim 2, characterized in that: The clamping rod (8) and the front side wall of the sub-material tray (5) are both provided with buckle grooves (15).
4. The processing equipment based on tempered acrylic hot drilling according to claim 3 is characterized in that: The bottom of the material tray (2) is provided with a slot (14), and the slot (14) is adapted to the output end of the vibration motor (6).
5. The processing equipment based on tempered acrylic hot drilling according to claim 4, characterized in that: A support frame (16) is arranged on the side wall of the bracket (3), and a slide groove is arranged on the support frame (16). An annular rod (17) is arranged at the bottom of the material tray (2), and the annular rod (17) is slidably connected to the slide groove.
6. The processing equipment based on tempered acrylic hot drilling according to claim 5, characterized in that: A controller (18) and a control switch (19) are installed on the rotating frame (1); the controller (18) is connected to the driving motor (13), the liquid pump (11) and the atomizing pump (12) via wires, and the control switch (19) is connected to the controller (18) via wires.
7. The processing equipment based on tempered acrylic hot drilling according to claim 6, characterized in that: The control switches (19) are provided in two groups, and the two groups of control switches (19) are symmetrically arranged on both sides of the rotating frame (1), and each group of control switches (19) includes a motor switch, an atomization switch and a liquid extraction switch.