Raw material mixing device for sausage processing
By designing a raw material mixing device for sausage processing including processing tanks, agitating shafts, agitating material plates and crushing knives, the problem that existing meat crushing technology cannot completely crush meat raw materials is solved, and the full mixing of meat and other raw materials is achieved, which improves the mixing effect of sausage raw materials.
Patent Information
- Application Number
- CN202421803518.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-29
- Publication Date
- 2025-06-03
- Estimated Expiration
- 2034-07-29
AI Technical Summary
The existing meat crushing technology cannot completely crush meat raw materials, resulting in long strips of meat during the mixing of sausage raw materials, affecting the mixing effect.
A raw material mixing device for sausage processing is designed, including a processing tank, agitating shaft, agitating material plate and a crushing knife. Through the agitating material plate and the crushing effect of the crushing knife, the meat raw materials are completely crushed, and the raw materials are fully mixed by controlling the motor and the transmission shaft.
The thorough crushing of meat raw materials and full mixing with other raw materials is achieved, which improves the mixing effect of sausage raw materials and avoids the existence of long strips of meat.
Smart Images
Figure CN222930722U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of food processing, and more specifically, to a raw material mixing device for sausage processing. Background Art
[0002] Sausages have a rich variety of flavors and types, which can meet the needs of people with different tastes. Sausages are made from meat and other auxiliary materials. After mixing the raw materials together, they are stuffed into casings, then steamed, and after being steamed, they are dried and then can be stored for later consumption or sale.
[0003] In the production of sausage raw materials, the raw materials are usually placed into a mixing device, and the mixing device mixes the raw materials together. Since the main raw material of sausage is meat, such as pork, chicken, etc., the meat raw materials need to be crushed before stirring so that they can be fully mixed with other raw materials in the subsequent mixing and stirring. Most of the meat crushing methods are mechanical crushing, and mechanical crushing has a common problem that it cannot crush all the meat thoroughly, resulting in some long strips of meat being particularly prominent during the mixing of raw materials, which affects the mixing effect of the raw materials. Summary of the Utility Model
[0004] To make up for the above deficiencies, the utility model provides a raw material mixing device for sausage processing that overcomes the above technical problems or at least partially solves the above problems.
[0005] The utility model is implemented as follows:
[0006] The utility model provides a raw material mixing device for sausage processing, including a support frame, and a rotatable mounting frame is installed on the support frame;
[0007] A mixing mechanism, the mixing mechanism includes;
[0008] A processing tank, the processing tank is fixedly installed on the mounting frame, and a stirring shaft is rotatably installed inside the processing tank;
[0009] Stirring plates, the stirring plates are fixedly installed on the outer surface of the stirring shaft, and the outer sides of some of the stirring plates are fixedly connected with crushing knives;
[0010] An annular plate, the annular plate is fixedly installed on the inner wall of the processing tank, and a pressure sensor is fixedly installed on the outer surface of the annular plate.
[0011] In a preferred embodiment, a control motor is fixedly installed on the mounting frame, the output end of the control motor is fixedly installed with a transmission shaft, one end of the transmission shaft is fixedly connected with the stirring shaft, one end of the transmission shaft is arranged inside the processing tank and is rotatably arranged inside the processing tank.
[0012] In a preferred embodiment, the pressure sensor is electrically connected to a PLC controller, and the PLC controller is electrically connected to a control motor.
[0013] In a preferred embodiment, a plurality of stirring plates are provided and evenly arranged on the outer surface of the stirring shaft. The stirring plates are arranged in a rectangular shape, and the crushing knives are installed on the stirring plates in an inclined posture.
[0014] In a preferred embodiment, a sealing cover is installed at one end of the processing tank. A circular block is fixedly installed at the inner side of the sealing cover. The circular block is clamped inside the processing tank, and the position of the circular block corresponds to the position of the annular plate.
[0015] In a preferred embodiment, an angle control mechanism is further installed on the support frame. The angle control mechanism includes an electric telescopic rod, a limiting plate, and a sliding rod.
[0016] In a preferred embodiment, the electric telescopic rod is rotatably installed on the support frame, and one end of the electric telescopic rod is rotatably connected to the mounting frame.
[0017] In a preferred embodiment, the limiting plate is fixedly installed on the support frame. An arc-shaped hole is formed on one side surface of the limiting plate. The sliding rod is slidably installed inside the arc-shaped hole, and one end of the sliding rod is fixedly connected to the mounting frame.
[0018] The raw material mixing device for sausage processing provided by the present utility model has the following beneficial effects:
[0019] 1. By fixedly installing a processing tank on the mounting frame and arranging a rotatable stirring shaft inside the processing tank, stirring plates are fixedly installed on the outside of the stirring shaft. By adding raw materials into the processing tank and stirring the raw materials through the stirring plates, the raw materials can be fully mixed together. At the same time, some of the stirring plates are also installed with crushing knives, which can crush the raw materials, so that the raw materials can be fully mixed together.
[0020] 2. By rotatably installing an electric telescopic rod on the support frame, the telescopic end of the electric telescopic rod is rotatably connected to the mounting frame, so as to facilitate controlling the rotation of the mounting frame, adjusting the position of the processing tank, facilitating the original stirring and mixing, and also facilitating discharging. At the same time, a limiting plate is further installed on the support frame, and a movable sliding rod is arranged inside the limiting plate. By limiting the sliding rod, the rotation angle of the processing tank can be limited, so as to ensure that the processing tank is always used within a controllable range. Description of the Drawings
[0021] To more clearly illustrate the technical solutions of the embodiments of the present utility model, the following will briefly introduce the drawings required for the embodiments. It should be understood that the following drawings only show some embodiments of the present utility model, and thus should not be regarded as a limitation of the scope. For those of ordinary skill in the art, without creative efforts, other relevant drawings can also be obtained based on these drawings;
[0022] Figure 1 is the front view structural schematic diagram of the present utility model;
[0023] Figure 2 is the internal structural schematic diagram of the processing tank of the present utility model;
[0024] Figure 3 is the structural schematic diagram of the output end of the control motor of the present utility model;
[0025] Figure 4 is the structural schematic diagram of the stirring shaft of the present utility model;
[0026] In the figure: 1, support frame; 2, mounting frame; 3, mixing mechanism; 31, processing tank; 311, stirring shaft; 32, stirring plate; 321, crushing knife; 33, annular plate; 331, pressure sensor; 4, control motor; 5, transmission shaft; 6, PLC controller; 7, sealing cover; 8, round block; 9, angle control mechanism; 91, electric telescopic rod; 92, limiting plate; 93, sliding rod; 10, arc-shaped hole. Specific embodiments
[0027] To make the purpose, technical solutions and advantages of the embodiments of the present utility model clearer, the following will clearly and completely describe the technical solutions in the embodiments of the present utility model in conjunction with the drawings in the embodiments of the present utility model. Obviously, the described embodiments are part of the embodiments of the present utility model, rather than all of the embodiments. Based on the embodiments in the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts belong to the scope of protection of the present utility model.
[0028] Embodiment
[0029] Refer to Figures 1-4, the present utility model provides a technical solution: a raw material mixing device for sausage processing, including a support frame 1 and a mixing mechanism 3. A rotatable mounting frame 2 is installed on the support frame 1. The mixing mechanism 3 includes a processing tank 31, which is fixedly installed on the mounting frame 2. A stirring shaft 311 is rotatably installed inside the processing tank 31. Stirring plates 32 are fixedly installed on the outer surface of the stirring shaft 311. The outer sides of some of the stirring plates 32 are fixedly connected with crushing knives 321. An annular plate 33 is fixedly installed on the inner wall of the processing tank 31, and a pressure sensor 331 is fixedly installed on the outer surface of the annular plate 33.
[0030] In a preferred embodiment, a control motor 4 is fixedly installed on the mounting frame 2. The output end of the control motor 4 is fixedly installed with a transmission shaft 5. One end of the transmission shaft 5 is fixedly connected with the stirring shaft 311. One end of the transmission shaft 5 is arranged inside the processing tank 31 and is rotatably arranged inside the processing tank 31. To facilitate the stirring and mixing of the raw materials inside the processing tank 31, a control motor 4 is installed on the mounting frame 2. The output end of the control motor 4 is installed with a transmission shaft 5. By driving the stirring shaft 311 to rotate through the transmission shaft 5, the stirring plates 32 can continuously stir the raw materials, so that the raw materials are mixed together.
[0031] In a preferred embodiment, the pressure sensor 331 is electrically connected to a PLC controller 6, and the PLC controller 6 is electrically connected to the control motor 4. A sealing cover 7 is installed at one end of the processing tank 31. A round block 8 is fixedly installed at the inner side position of the sealing cover 7. The round block 8 is clamped inside the processing tank 31. The position of the round block 8 corresponds to the position of the annular plate 33. To improve the mixing effect, during the feeding process, the rotation speed of the control motor 4 is very slow to facilitate feeding and avoid accidental injury to the staff. After the feeding is completed, cover the sealing cover 7 on the processing tank 31. The round block 8 squeezes the pressure sensor 331, so that the PLC controller 6 controls the rotation speed of the control motor 4 to increase, thereby accelerating the stirring effect on the raw materials and improving the mixing effect on the raw materials.
[0032] In a preferred embodiment, a plurality of stirring plates 32 are provided and are evenly arranged on the outer surface of the stirring shaft 311. The stirring plates 32 are arranged in a rectangular shape. The crushing knives 321 are installed on the stirring plates 32 in an inclined posture. In this device, stirring plates 32 are installed on the stirring shaft 311. The raw materials are stirred by the stirring plates 32. At the same time, crushing knives 321 are also installed on some of the stirring plates 32. The raw materials that are not fully crushed are crushed again by the crushing knives 321 to improve the mixing effect of the raw materials.
[0033] This device sets the processing tank 31 at a position on one side of the mounting frame 2. When agitating the raw materials, the processing tank 31 needs to be rotated to an upward inclined state. When discharging, the processing tank 31 needs to be rotated downward to facilitate discharging. To facilitate the control of the rotation of the processing tank 31, an angle control mechanism 9 is also installed on the support frame 1. The angle control mechanism 9 includes an electric telescopic rod 91, a limit plate 92, and a sliding rod 93. The electric telescopic rod 91 is rotatably installed on the support frame 1, one end of the electric telescopic rod 91 is rotatably connected to the mounting frame 2, the limit plate 92 is fixedly installed on the support frame 1, an arc-shaped hole 10 is formed on one side surface of the limit plate 92, the sliding rod 93 is slidably installed inside the arc-shaped hole 10, and one end of the sliding rod 93 is fixedly connected to the mounting frame 2.
[0034] During actual use, the telescopic end of the electric telescopic rod 91 extends or retracts to drive the mounting frame 2 to rotate, thereby controlling the rotation of the processing tank 31 to meet the processing requirements. At the same time, to prevent the processing tank 31 from rotating upward too much and affecting the normal use of the processing tank 31, a limit plate 92 is fixedly installed on the support frame 1. An arc-shaped hole 10 is provided inside the limit plate 92, and a sliding rod 93 is installed on the mounting frame 2. When the mounting frame 2 rotates, it will drive the sliding rod 93 to move inside the arc-shaped hole 10 and move within the range of the arc-shaped hole 10, thereby limiting the rotation of the mounting frame 2 and avoiding excessive rotation of the processing tank 31, which affects the normal use of the processing tank 31.
[0035] Specifically, the working process or working principle of a raw material mixing device for sausage processing is as follows: In the process of mixing sausage raw materials, the raw materials are placed into the mixing equipment, and the raw materials are mixed together by the mixing equipment. Since the main raw materials of sausages are meats, such as pork, chicken, etc., the meat raw materials need to be crushed before stirring so that they can be fully mixed with other raw materials in the subsequent mixing and stirring. Most of the meat crushing methods are mechanical crushing, and there is a common problem with mechanical crushing that it cannot crush all the meats thoroughly, resulting in some long strips of meat being particularly prominent when mixing the raw materials, which affects the mixing effect of the raw materials. Therefore, this device is designed to solve this problem.
[0036] Through this device, the raw materials can be crushed while being mixed, and some meats that have not been thoroughly crushed can be further crushed, so that the meat raw materials and other raw materials can be fully mixed. The specific operation is as follows: Connect to an external power supply, add the meat raw materials, as well as other ingredients and auxiliary materials, into the internal of the processing tank 31, and then turn on the control motor 4. The control motor 4 drives the transmission shaft 5 to rotate. Since the transmission shaft 5 is fixedly connected to the stirring shaft 311, the transmission shaft 5 will drive the stirring shaft 311 to rotate, and then control the stirring plate 32 to stir inside the processing tank 31 to mix the raw materials together.
[0037] Since the processing tank 31 is in an inclined state during operation, to prevent the raw materials from being thrown out when stirred inside the processing tank 31, after the raw materials are added, the sealing cover 7 can be placed on the processing tank 31. At this time, the round block 8 is snapped into the inside of the processing tank 31. The round block 8 being snapped into the inside of the processing tank 31 will make the sealing cover 7 stably cover on the processing tank 31, thereby preventing the raw materials from being thrown out. At the same time, when installing the sealing cover 7, the round block 8 will squeeze the pressure sensor 331. When the pressure sensor 331 detects the presence of pressure, it will control the output end of the control motor 4 to rotate at an accelerated speed through the PLC controller 6, thereby accelerating the rotation speed of the stirring shaft 311, so as to improve the mixing effect of the raw materials.
[0038] While the stirring shaft 311 is rotating, it will stir the raw materials through the stirring plate 32. At the same time, the meat raw materials will be crushed by the crushing knives 321 on the stirring plate 32, and the long strips of meat will be crushed again. After the raw materials are continuously stirred inside the processing tank 31, the meat raw materials will be crushed by the crushing knives 321 multiple times, so as to fully crush the meat and improve the full mixing of the meat with other raw materials.
[0039] After the stirring of the raw materials is completed, the sealing cover 7 can be opened. At this time, the control motor 4 will reduce the speed, and then the telescopic end of the electric telescopic rod 91 will retract to drive the mounting frame 2 to rotate, slowly rotating the originally obliquely upward processing tank 31 until it is in an obliquely downward state. At this time, the raw materials inside the processing tank 31 will automatically slide out and fall into the external collection basin. At this time, the control motor 4 will continuously drive the stirring shaft 311 to rotate, and the raw materials inside the processing tank 31 will be cleared, preventing the raw materials from accumulating on the inner wall of the processing tank 31 and completely discharging the raw materials.
[0040] To prevent the processing tank 31 from rotating too large an angle upward and affecting the normal use of the processing tank 31, a limit plate 92 is fixedly installed on the support frame 1. An arc-shaped hole 10 is provided inside the limit plate 92, and a sliding rod 93 is installed on the mounting frame 2. When the mounting frame 2 rotates, it will drive the sliding rod 93 to move inside the arc-shaped hole 10 and move within the range of the arc-shaped hole 10, thereby limiting the rotation of the mounting frame 2 and avoiding excessive rotation of the processing tank 31, which affects the normal use of the processing tank 31.
[0041] It should be noted that the control motor 4, the pressure sensor 331, the PLC controller 6, and the electric telescopic rod 91 are devices or equipment existing in the prior art, or devices or equipment that can be realized by the prior art. Their power supply, specific composition, and principle are clear to those skilled in the art, so they will not be described in detail.
Claims
1. A raw material mixing device for sausage processing, characterized in that: It comprises a support frame (1), and a rotatable mounting frame (2) is mounted on the support frame (1); A mixing mechanism (3), the mixing mechanism (3) comprising: A processing tank (31), wherein the processing tank (31) is fixedly mounted on the mounting frame (2), and a stirring shaft (311) is rotatably mounted inside the processing tank (31); A stirring plate (32), wherein the stirring plate (32) is fixedly mounted on the outer surface of the stirring shaft (311), and a part of the outer side surface of the stirring plate (32) is fixedly connected to the crushing knife (321); An annular plate (33), wherein the annular plate (33) is fixedly mounted on the inner wall of the processing tank (31), and a pressure sensor (331) is fixedly mounted on the outer surface of the annular plate (33).
2. A raw material mixing device for sausage processing according to claim 1, characterized in that: A control motor (4) is fixedly mounted on the mounting frame (2); a transmission shaft (5) is fixedly mounted on the output end of the control motor (4); one end of the transmission shaft (5) is fixedly connected to the stirring shaft (311); one end of the transmission shaft (5) is arranged inside the processing tank (31) and is rotatably arranged inside the processing tank (31).
3. A raw material mixing device for sausage processing according to claim 2, characterized in that: The pressure sensor (331) is electrically connected to a PLC controller (6), and the PLC controller (6) is electrically connected to a control motor (4).
4. A raw material mixing device for sausage processing according to claim 3, characterized in that: The stirring plates (32) are arranged in a plurality and are evenly arranged on the outer surface of the stirring shaft (311); the stirring plates (32) are arranged in a rectangular shape; and the crushing blades (321) are installed on the stirring plates (32) in an inclined posture.
5. A raw material mixing device for sausage processing according to claim 4, characterized in that: A sealing cover (7) is installed at one end of the processing tank (31), and a round block (8) is fixedly installed at the inner side of the sealing cover (7). The round block (8) is clamped inside the processing tank (31), and the position of the round block (8) corresponds to the position of the annular plate (33).
6. The raw material mixing device for sausage processing according to claim 5, characterized in that: An angle control mechanism (9) is also installed on the support frame (1), and the angle control mechanism (9) comprises an electric telescopic rod (91), a limit plate (92) and a sliding rod (93).
7. A raw material mixing device for sausage processing according to claim 6, characterized in that: The electric telescopic rod (91) is rotatably mounted on the support frame (1), and one end of the electric telescopic rod (91) is rotatably connected to the mounting frame (2).
8. The raw material mixing device for sausage processing according to claim 7, characterized in that: A limiting plate (92) is fixedly mounted on the support frame (1), an arc-shaped hole (10) is provided on one side of the limiting plate (92), a sliding rod (93) is slidably mounted inside the arc-shaped hole (10), and one end of the sliding rod (93) is fixedly connected to the mounting frame (2).