Rotary iron remover with cleaning function

By designing a rotary iron remover and using a motor to drive the magnetic cylinder and scraper structure, the problem of difficulty in cleaning the magnet surface in the iron remover is solved, achieving efficient iron removal effect and long-term use of the equipment.

CN222930993UActive Publication Date: 2025-06-03LIAONING WEIKETRUI FLAME RETARDANT MATERIAL TECH CO LTD

Patent Information

Application Number
CN202422115116.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-30
Publication Date
2025-06-03
Estimated Expiration
2034-08-30

AI Technical Summary

Technical Problem

The surface of the magnet inside the existing iron remover is difficult to clean, resulting in dirt accumulation and affecting the iron removal effect.

Method used

A rotating iron remover is designed, using a motor-driven magnetic cylinder and scraper structure, and the iron filings on the surface of the magnetic cylinder are cleaned through the reciprocating movement of the magnetic cylinder on the scraper, and the cylinder drives the fixing plate to rotate and move the magnetic cylinder back and forth along the positioning rod to realize the cleaning function.

Benefits of technology

Effectively clean iron filings on the surface of the magnet inside the iron remover, improve the iron removal effect, extend the service life of the equipment, and improve the cleanliness of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of washing equipment, and particularly relates to a rotary de-ironing separator with a cleaning function, which comprises an upper box body, a motor, a mounting rack, a fixed plate I, a magnetic cylinder and a positioning rod, the mounting rack is fixedly connected to the left side of the upper box body, the motor is mounted above the mounting rack, the left side of the fixed plate I is connected to the output end of the motor, and the magnetic cylinder is mounted above the mounting rack. The positioning rod is fixedly connected to the right side of the first fixing plate, the outer surface of the positioning rod is sleeved with the magnetic barrel, and the cleaning device is arranged at the right end of the magnetic barrel and comprises a first air cylinder, a scraper, a fixing rod, a second fixing plate and a fixing column. According to the rotary iron remover with the cleaning function, a motor drives a first fixing plate, a positioning rod and a magnetic barrel to rotate to adsorb scrap iron, a first air cylinder drives a second fixing plate, a fixing rod and the magnetic barrel to move back and forth on a scraper to clean the scrap iron on the surface of the magnetic barrel, and a second air cylinder and a connecting rod mechanism drive a rotating shaft and a baffle to rotate; waste materials and raw materials are guided to different areas in the collecting tank, and the dust cover and the dustproof cover prevent dust from entering the equipment.
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Description

Technical Field

[0001] The utility model relates to the technical field of washing and separating equipment, in particular to a rotary iron remover with a cleaning function. Background Technique

[0002] An iron remover is a device used to select iron from the slag discharged by a slag discharger. Due to the limitations of its functions and structure, the existing iron removal equipment for slag dischargers can only be fixedly installed at the sprocket of the slag discharger. This installation method is prone to the situation where waste iron sheets are stuck between the chain and the sprocket of the slag discharger, causing the chain to disengage from the sprocket and resulting in the slag discharger being unable to work properly. Moreover, when a large slag block passes by, the slag block will impact the iron removal equipment or be stuck between the iron removal equipment and the slag discharger, causing the iron removal equipment and the slag discharger to become stuck, and even damaging the iron removal equipment. Therefore, providing an iron remover with anti-impact and anti-stuck functions is a technical problem that needs to be urgently solved by those skilled in the art.

[0003] As disclosed in a Chinese patent CN210022480U, an iron remover includes an iron remover body, a rotating shaft bracket, and a suspension bracket. One end of the iron remover body is rotatably arranged on the rotating shaft bracket, and the other end of the iron remover body is suspended on the suspension bracket. An anti-collision rod is arranged at one end of the iron remover body close to the rotating shaft bracket, and the anti-collision rod is located on the side of the iron remover body close to the bottom of the deep groove of the slag discharger. This iron remover is arranged at the deep groove of the slag discharger through the rotating shaft bracket and the suspension bracket, enabling the iron remover to complete the iron removal work in advance, avoiding iron being stuck between the chain and the sprocket of the slag discharger. And when a large slag block passes by, the slag block will impact the anti-collision rod on this iron remover, and the iron remover body will rotate around the rotating shaft bracket, increasing the gap between the iron remover body and the slag discharger, and the slag block can pass through the gap between the iron remover and the deep groove of the slag discharger, thus effectively avoiding the situation where the iron remover or the slag discharger becomes stuck.

[0004] However, it is difficult to clean the surface of the magnet inside the iron remover. Over time, the accumulation of dirt will deteriorate the iron removal effect. Content of the Utility Model

[0005] The purpose of the utility model is to provide a rotary iron remover with a cleaning function to solve the problem that it is difficult to clean the surface of the magnet inside the iron remover, and over time, the accumulation of dirt will deteriorate the iron removal effect as mentioned in the above background technique.

[0006] To achieve the above object, the utility model provides the following technical solution: A rotary iron remover with a cleaning function, comprising an upper box body, a motor, a mounting frame, a first fixing plate, a magnetic cylinder and a positioning rod. The mounting frame is fixedly connected to the left side of the upper box body. The motor is installed above the mounting frame. The left side of the first fixing plate is connected to the output end of the motor. The positioning rod is fixedly connected to the right side of the first fixing plate. The magnetic cylinder is sleeved on the outer surface of the positioning rod. A cleaning device is arranged at the right end of the magnetic cylinder.

[0007] The cleaning device includes a first cylinder, a scraping blade, a fixing rod, a second fixing plate and a fixing column. The scraping blade is sleeved on the outer surface of the magnetic cylinder. The left end of the fixing column is fixedly connected to the right side of the first fixing plate. The right end of the fixing column is fixedly connected to the left side of the scraping blade. The left end of the fixing rod is fixedly connected to the right end of the magnetic cylinder. The right end of the fixing rod is fixedly connected to the left side of the second fixing plate. The output end of the first cylinder is connected to the right side of the second fixing plate. The motor drives the first fixing plate to rotate, thereby driving the positioning rod and the magnetic cylinder to rotate to adsorb iron filings. The first cylinder drives the second fixing plate to rotate, thereby driving the fixing rod and the magnetic cylinder to move back and forth along the positioning rod. The iron filings on the surface of the magnetic cylinder are cleaned by the reciprocating movement of the magnetic cylinder on the scraping blade.

[0008] Preferably, a plurality of threaded holes are provided on the left side of the mounting frame. The motor is connected to the mounting frame by bolts through threads, making the installation and disassembly of the motor convenient and fast, facilitating maintenance and replacement. At the same time, this connection method also provides better stability, ensuring that the motor will not loosen due to vibration during operation.

[0009] Preferably, a dust-proof cover is fixedly connected to the right side of the upper box body. A limiting groove is provided on the right side of the dust-proof cover. A positioning plate is connected inside the limiting groove. The design of the dust-proof cover can effectively prevent external dust and impurities from entering the equipment, protecting the internal mechanical components from pollution and wear. The position of the fixing plate is limited by the limiting groove, enabling the fixing plate to rotate inside the dust-proof cover but not move left and right.

[0010] Preferably, a plurality of threaded holes are provided on the right side of the positioning plate. The first cylinder is connected to the positioning plate by bolts through the threaded holes. The threaded holes on the positioning plate enable the first cylinder to be firmly installed on the positioning plate, increasing the stability and durability of the overall structure.

[0011] Preferably, a funnel is fixedly connected above the upper box body. A threaded hole is provided on the upper left side of the funnel. A hinge is connected to the upper left side of the funnel by bolts through the threaded hole. A dust-proof cover is connected to the upper part of the funnel by the hinge. The design of the funnel facilitates the feeding of raw materials. At the same time, the dust-proof cover is connected to the funnel by the hinge and can be closed when not in use to prevent dust from entering. This design not only ensures the convenience of operation but also improves the cleanliness and service life of the equipment.

[0012] Preferably, a lower box body is fixedly connected below the upper box body, and a partitioning device is arranged inside the lower box body;

[0013] The partitioning device includes a mounting plate, a bearing seat 1, a connecting rod 1, a bearing seat 2, a cylinder 2, a bearing seat 3, a connecting rod 2, a rotating shaft and a baffle. The mounting plate is fixedly connected to the front of the lower box body. The bearing seat 1 is fixedly connected above the mounting plate. Two shafts extend from each end of the connecting rod 1. The connecting rod 1 is connected above the bearing seat 1 and below the bearing seat 2 through the two shafts extending from each end. The cylinder 2 is fixedly connected to the left side of the bearing seat 2. The bearing seat 3 is fixedly connected to the output end of the cylinder 2. Two symmetric shafts extend from the upper end of the connecting rod 2. The upper end of the connecting rod 2 is connected to the left side of the bearing seat 3 through the two extending shafts. A through hole is formed in the front of the lower box body. A shaft extends from the back of the lower end of the connecting rod 2. The shaft extending from the back of the lower end of the connecting rod 2 penetrates through the through hole. The rotating shaft is fixedly connected to the shaft extending from the back of the lower end of the connecting rod 2. The baffle is fixedly connected to the outer surface of the rotating shaft. The cylinder 2 and the connecting rod mechanism drive the rotating shaft and the baffle to rotate, guiding waste materials and raw materials to different areas in the collection tank.

[0014] Preferably, a support frame is fixedly installed below the lower box body, and a collection tank is connected below the support frame. The middle of the collection tank is separated by a partition into two areas, namely a waste material area and a raw material area, preventing cross - contamination, ensuring the purity of the product, and making the automation degree higher.

[0015] Compared with the prior art, the beneficial effects of the present utility model are:

[0016] 1. For this rotary iron remover with a cleaning function, the motor drives the fixing plate 1 to rotate, thereby driving the positioning rod and the magnetic cylinder to rotate and adsorb iron filings. The cylinder 1 drives the fixing plate 2 to rotate, thereby driving the fixing rod and the magnetic cylinder to move back and forth along the positioning rod. The magnetic cylinder reciprocates on the scraping blade to clean the iron filings on the surface of the magnetic cylinder.

[0017] 2. For this rotary iron remover with a cleaning function, the cylinder 2 and the connecting rod mechanism drive the rotating shaft and the baffle to rotate, guiding waste materials and raw materials to different areas in the collection tank.

[0018] 3. For this rotary iron remover with a cleaning function, the dust - proof cover and the dust - proof cap can effectively prevent external dust and impurities from entering the equipment interior, improving the cleanliness and service life of the equipment, and protecting the internal mechanical components from pollution and wear. Description of the Drawings

[0019] Figure 1 It is a schematic diagram of the overall structure of the present utility model;

[0020] Figure 2 Schematic diagram of the internal structure of the present utility model;

[0021] Figure 3 Schematic diagram of the iron removal and cleaning device structure of the present utility model;

[0022] Figure 4 Front view of the dust cover of the present utility model;

[0023] Figure 5 is Figure 4 Cross-sectional view taken along line A-A in

[0024] Figure 6 Schematic diagram of the separation device structure of the present utility model.

[0025] In the figure: 1. Upper box body; 101. Hopper; 102. Dust-proof cover; 103. Hinge; 2. Motor; 201. Mounting frame; 202. Fixed plate one; 203. Magnetic cylinder; 204. Positioning rod; 3. Lower box body; 4. Dust-proof cover; 401. Positioning plate; 402. Limit groove; 5. Support frame; 6. Collection tank; 7. Cylinder one; 701. Scraping blade; 702. Fixed rod; 703. Fixed plate two; 704. Fixed column; 8. Mounting plate; 801. Bearing seat one; 802. Connecting rod one; 803. Bearing seat two; 804. Cylinder two; 805. Bearing seat three; 806. Connecting rod two; 807. Rotating shaft; 808. Baffle. Specific embodiments

[0026] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0027] Please refer to Figures 1-6 , the present utility model provides a technical solution:

[0028] Embodiment 1: A rotary iron remover with a cleaning function, including an upper box body 1, a motor 2, a mounting frame 201, a fixed plate one 202, a magnetic cylinder 203 and a positioning rod 204. The mounting frame 201 is fixedly connected to the left side of the upper box body 1. The motor 2 is installed above the mounting frame 201. The left side of the fixed plate one 202 is connected to the output end of the motor 2. The positioning rod 204 is fixedly connected to the right side of the fixed plate one 202. The magnetic cylinder 203 is sleeved on the outer surface of the positioning rod 204. A cleaning device is provided at the right end of the magnetic cylinder 203;

[0029] The cleaning device includes cylinder 1 (7), scraping blade (701), fixed rod (702), second fixing plate (703) and fixed column (704). The scraping blade (701) is sleeved on the outer surface of the magnetic cylinder (203). The left end of the fixed column (704) is fixedly connected to the right side of the first fixing plate (202). The right end of the fixed column (704) is fixedly connected to the left side of the scraping blade (701). The left end of the fixed rod (702) is fixedly connected to the right end of the magnetic cylinder (203). The right end of the fixed rod (702) is fixedly connected to the left side of the second fixing plate (703). The output end of cylinder 1 (7) is connected to the right side of the second fixing plate (703).

[0030] In this embodiment, the motor (2) drives the first fixing plate (202) to rotate, thereby driving the positioning rod (204) and the magnetic cylinder (203) to rotate and adsorb iron filings. Cylinder 1 (7) drives the second fixing plate (703) to rotate, thereby driving the fixed rod (702) and the magnetic cylinder (203) to move back and forth along the positioning rod (204). The iron filings on the surface of the magnetic cylinder (203) are cleaned by the reciprocating movement of the magnetic cylinder (203) on the scraping blade (701).

[0031] Embodiment 2: On the basis of Embodiment 1, a lower box body (3) is fixedly connected below the upper box body (1). A support frame (5) is fixedly installed below the lower box body (3). A collection tank (6) is connected below the support frame (5). The middle of the collection tank (6) is separated by a partition into two areas, namely a waste area and a raw material area. A separation device is arranged inside the lower box body (3);

[0032] The separation device includes a mounting plate (8), first bearing seat (801), first connecting rod (802), second bearing seat (803), cylinder 2 (804), third bearing seat (805), second connecting rod (806), rotating shaft (807) and baffle (808). The mounting plate (8) is fixedly connected to the front of the lower box body (3). The first bearing seat (801) is fixedly connected above the mounting plate (8). The two ends of the first connecting rod (802) each extend two shafts. The first connecting rod (802) is connected above the first bearing seat (801) and below the second bearing seat (803) through the two shafts extending from each end. Cylinder 2 (804) is fixedly connected to the left side of the second bearing seat (803). The third bearing seat (805) is fixedly connected to the output end of cylinder 2 (804). The upper end of the second connecting rod (806) extends two symmetric shafts in the front and back. The upper end of the second connecting rod (806) is connected to the left side of the third bearing seat (805) through the two shafts extending from it. A through hole is opened on the front of the lower box body (3). The back of the lower end of the second connecting rod (806) extends a shaft. The shaft extending from the back of the lower end of the second connecting rod (806) penetrates the through hole. The rotating shaft (807) is fixedly connected to the shaft extending from the back of the lower end of the second connecting rod (806). The baffle (808) is fixedly connected to the outer surface of the rotating shaft (807).

[0033] In this embodiment, the cylinder two 804 and the linkage mechanism drive the rotating shaft 807 and the baffle 808 to rotate. When starting to work, the iron filings are adsorbed by the magnetic cylinder 203, and the raw materials enter the raw material area on the left side of the collection tank 6 along the baffle 808. When the work is completed, the cylinder two 804 is started to drive the linkage mechanism to move, so that the rotating shaft 807 and the baffle 808 rotate to the left, the baffle 808 blocks the left area of the lower box body 3, and the waste is cleaned by the cleaning device and falls into the waste area on the right side of the collection tank 6.

[0034] Embodiment Three: On the basis of Embodiment One and Embodiment Two, a dust-proof cover 4 is fixedly connected to the right side of the upper box body 1. A limiting groove 402 is opened on the right side of the dust-proof cover 4, a positioning plate 401 is connected inside the limiting groove 402, a funnel 101 is fixedly connected above the upper box body 1, a threaded hole is opened on the upper left side of the funnel 101, and a hinge 103 is connected to the upper left side of the funnel 101 through the threaded hole by a bolt. A dust-proof cover 102 is connected to the upper part of the funnel 101 through the hinge 103.

[0035] In this embodiment, the design of the funnel 101 facilitates the feeding of raw materials. The dust-proof cover 4 and the dust-proof cover 102 can effectively prevent external dust and impurities from entering the equipment, improving the cleanliness and service life of the equipment. The position of the positioning plate 401 is limited by the limiting groove 402, so that the positioning plate 401 can rotate in the dust-proof cover 4 but will not move left and right.

[0036] Working principle: The motor 2 drives the fixed plate one 202 to rotate, thereby driving the positioning rod 204 and the magnetic cylinder 203 to rotate to adsorb iron filings. The cylinder one 7 drives the fixed plate two 703 to rotate, thereby driving the fixed rod 702 and the magnetic cylinder 203 to move back and forth along the positioning rod 204. The iron filings on the surface of the magnetic cylinder 203 are cleaned by the reciprocating movement of the magnetic cylinder 203 on the scraping blade 701.

[0037] The cylinder two 804 and the linkage mechanism drive the rotating shaft 807 and the baffle 808 to rotate. When starting to work, the iron filings are adsorbed by the magnetic cylinder 203, and the raw materials enter the raw material area on the left side of the collection tank 6 along the baffle 808. When the work is completed, the cylinder two 804 is started to drive the linkage mechanism to move, so that the rotating shaft 807 and the baffle 808 rotate to the left, the baffle 808 blocks the left area of the lower box body 3, and the waste is cleaned by the cleaning device and falls into the waste area on the right side of the collection tank 6.

[0038] The design of the funnel 101 facilitates the feeding of raw materials. The dust-proof cover 4 and the dust-proof cover 102 can effectively prevent external dust and impurities from entering the equipment, improving the cleanliness and service life of the equipment. The position of the positioning plate 401 is limited by the limiting groove 402, so that the positioning plate 401 can rotate in the dust-proof cover 4 but will not move left and right.

[0039] It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variant thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device comprising a series of elements not only includes those elements, but also includes other elements not expressly listed, or also includes elements inherent in such process, method, article or device. Without further limitation, an element defined by the statement "comprising an..." does not exclude the existence of additional identical elements in the process, method, article or device comprising the said element.

Claims

1. A rotary iron remover with a cleaning function, comprising an upper housing (1), a motor (2), a mounting frame (201), a fixing plate (202), a magnetic cylinder (203) and a positioning rod (204), characterized in that: The mounting frame (201) is fixedly connected to the left side of the upper box body (1), the motor (2) is installed above the mounting frame (201), the left side of the fixing plate 1 (202) is connected to the output end of the motor (2), the positioning rod (204) is fixedly connected to the right side of the fixing plate 1 (202), the magnetic cylinder (203) is sleeved on the outer surface of the positioning rod (204), and the right end of the magnetic cylinder (203) is provided with a cleaning device; The cleaning device comprises a cylinder (7), a scraper (701), a fixed rod (702), a fixed plate (703) and a fixed column (704); the scraper (701) is sleeved on the outer surface of the magnetic cylinder (203); the left end of the fixed column (704) is fixedly connected to the right side of the fixed plate (202); the right end of the fixed column (704) is fixedly connected to the left side of the scraper (701); the left end of the fixed rod (702) is fixedly connected to the right end of the magnetic cylinder (203); the right end of the fixed rod (702) is fixedly connected to the left side of the fixed plate (703); and the output end of the cylinder (7) is connected to the right side of the fixed plate (703).

2. The rotary iron remover with cleaning function according to claim 1, characterized in that: A plurality of threaded holes are provided on the left side of the mounting frame (201), and the motor (2) is threadedly connected to the mounting frame (201) by means of bolts.

3. The rotary iron remover with cleaning function according to claim 1, characterized in that: A dust cover (4) is fixedly connected to the right side of the upper box body (1), a limiting groove (402) is provided on the right side of the dust cover (4), and a positioning plate (401) is connected inside the limiting groove (402).

4. The rotary iron remover with cleaning function according to claim 3, characterized in that: A plurality of threaded holes are provided on the right side of the positioning plate (401), and the cylinder 1 (7) is threadedly connected to the positioning plate (401) by bolts through the threaded holes.

5. The rotary iron remover with cleaning function according to claim 1, characterized in that: A funnel (101) is fixedly connected to the upper part of the upper box body (1), a threaded hole is provided on the upper left side of the funnel (101), a hinge (103) is threadedly connected to the upper left side of the funnel (101) via a threaded hole bolt, and a dust cover (102) is connected to the upper part of the funnel (101) via the hinge (103).

6. The rotary iron remover with cleaning function according to claim 1, characterized in that: A lower box body (3) is fixedly connected to the lower portion of the upper box body (1), and a partition device is provided inside the lower box body (3); The partition device comprises a mounting plate (8), a bearing seat 1 (801), a connecting rod 1 (802), a bearing seat 2 (803), a cylinder 2 (804), a bearing seat 3 (805), a connecting rod 2 (806), a rotating shaft (807) and a baffle (808), wherein the mounting plate (8) is fixedly connected to the front side of the lower housing (3), the bearing seat 1 (801) is fixedly connected to the top of the mounting plate (8), two shafts are extended from each end of the connecting rod 1 (802), the connecting rod 1 (802) is connected to the top of the bearing seat 1 (801) and the bottom of the bearing seat 2 (803) through the two shafts extended from each end, and the cylinder 2 (804) is fixedly connected to the bottom of the bearing seat 1 (801). On the left side of the bearing seat 2 (803), the bearing seat 3 (805) is fixedly connected to the output end of the cylinder 2 (804), two shafts symmetrically extending from the upper end of the connecting rod 2 (806) are extended, and the upper end of the connecting rod 2 (806) is connected to the left side of the bearing seat 3 (805) through the two extended shafts. A through hole is opened on the front side of the lower box body (3), and an shaft extends from the back side of the lower end of the connecting rod 2 (806). The shaft extending from the back side of the lower end of the connecting rod 2 (806) passes through the through hole. The rotating shaft (807) is fixedly connected to the shaft extending from the back side of the lower end of the connecting rod 2 (806), and the baffle (808) is fixedly connected to the outer surface of the rotating shaft (807).

7. The rotary iron remover with cleaning function according to claim 6, characterized in that: A support frame (5) is fixedly mounted below the lower box body (3), and a collecting trough (6) is connected below the support frame (5). The collecting trough (6) is divided into two areas, a waste area and a raw material area, by a partition in the middle.

Citation Information

Patent Citations

  • Iron remover

    CN210022480U

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