Steel structure cutting machine
By designing a steel structure cutting machine with rectangular holes and adjustment mechanism, the deformation problem caused by friction during cutting of square tubes in the prior art is solved, the cutting efficiency is improved and the square tubes are overheated.
Patent Information
- Application Number
- CN202421880723.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-05
- Publication Date
- 2025-06-03
- Estimated Expiration
- 2034-08-05
AI Technical Summary
During the cutting process of square pipes in existing steel structure cutting machines, the friction between the cutting wheel and the square pipe causes a large resistance, which may cause deformation of the square pipe wall and reduce cutting efficiency.
A steel structure cutting machine is designed, including a stage and a cutting mechanism. A rectangular hole is provided on the top side of the stage. The cutting wheel of the cutting mechanism penetrates this hole. The stage is equipped with an adjustment mechanism and a support mechanism. Through these mechanisms, the square tube is quickly fixed and rotated to avoid thermal overload caused by long-term friction of the cutting wheel.
By quickly fixing and rotating the square tube, the friction between the cutting wheel and the square tube is reduced, the deformation of the square tube wall is avoided, the cutting efficiency is improved, and the heat is taken away through the airflow to prevent the square tube from overheating.
Smart Images

Figure CN222931893U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of steel structure cutting machines, in particular to a steel structure cutting machine. Background Technique
[0002] A structure is a structure composed of steel materials and is one of the main building structure types. For example, steel structures such as angle steel, H-shaped steel or square pipes. During the production of steel structures, a cutting machine is generally used to cut the steel structure into a specific length to facilitate the use and sale of the steel structure.
[0003] When the existing cutting machine cuts a square pipe, generally, the square pipe is fixed on the operating table by a fixture, and then the cutting wheel is used to cut the square pipe. During the process of the cutting wheel rubbing against the square pipe, a large contact force will be generated between the cutting wheel and the square pipe. And for some square pipes with thin pipe walls, it may cause the deformation of the pipe wall near the cutting part of the square pipe, and subsequent leveling treatment by the operator is required, reducing the cutting efficiency of the square pipe steel structure. Content of the Utility Model
[0004] The purpose of the utility model is to provide a steel structure cutting machine to facilitate solving the problems put forward in the above background technique.
[0005] To achieve the above purpose, the utility model provides the following technical solution: A steel structure cutting machine includes a loading platform and a cutting mechanism. One end of the top side of the loading platform is provided with a rectangular hole. The cutting mechanism is fixedly installed on the bottom side of the loading platform by bolts, and the top of the cutting wheel of the cutting mechanism penetrates through the rectangular hole. An adjusting mechanism is fixedly installed on the loading platform, and a supporting mechanism is arranged on the outer periphery of the adjusting mechanism.
[0006] Preferably, the adjusting mechanism includes a base, the base is fixedly installed on the other end of the top side of the loading platform by bolts. One side of the base is provided with a scale rod, and one end of the scale rod is inserted into the base and rotatably connected to the base through a bearing.
[0007] Preferably, a baffle is slidably sleeved on the outer peripheral side of the scale rod. A knob is arranged on the front side of the baffle, and the rear end of the knob is inserted into the baffle and contacts the outer peripheral wall of the scale rod. The knob is threadedly connected to the baffle.
[0008] Preferably, a motor is fixedly installed on the other side of the base, and the driving end of the motor is inserted into the base and fixedly connected to the scale rod. Two supporting blocks are fixedly sleeved on the outer peripheral side of the other end of the scale rod, and the two supporting blocks are relatively arranged on both sides of the rectangular hole. The baffle is located between the base and the corresponding supporting block.
[0009] Preferably, the supporting mechanism includes two supporting plates, which are sleeved on the outer peripheral sides of the corresponding supporting blocks and fixedly connected to the stage by bolts. A circular plate is rotatably installed in the supporting plate through a bearing, a square hole is opened at the center of the circular plate, and the supporting block passes through the corresponding square hole, and the support block is clearance-matched with the inner wall of the corresponding square hole.
[0010] Preferably, the opening corners at both ends of the square hole are both arranged in an arc shape, counterweight blocks are fixedly installed on the opposite sides of the two circular plates, and the counterweight blocks are located below the corresponding square holes, and a threaded rod is installed through the internal thread of the counterweight blocks.
[0011] The utility model has at least the following beneficial effects:
[0012] 1. When the improved steel structure cutting machine is used, the operator places the square tube on the loading platform, and quickly fixes the square tube above the loading platform through the support structure and the adjustment mechanism, and aligns the cutting wheel of the cutting mechanism with a specific position on the square tube. Then the adjustment mechanism cooperates with the support mechanism to drive the square tube to rotate quickly and cooperate with the cutting mechanism to cut the wall of the square tube. The wall of the square tube is supported and limited by the inside and outside of the square tube, so that the wall of the square tube will not be deformed due to the resistance of the cutting wheel, and the operator does not need to perform subsequent leveling processing, thereby improving the cutting efficiency of the square tube steel structure;
[0013] 2. During the above-mentioned process of cutting the square tube wall, the rotation of the square tube causes the gas on the outer peripheral side of the square tube to flow rapidly, so that the heat on the square tube can be quickly taken away by the airflow, thereby preventing the square tube from being damaged due to overheating. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for use in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0015] Figure 1 It is an overall schematic diagram of the utility model;
[0016] Figure 2 For this utility model Figure 1 A top view of the scale rod and the internal structure of the base in the middle;
[0017] Figure 3 For this utility model Figure 1 Left side view of the middle support plate and support block;
[0018] Figure 4 For this utility model Figure 1 Front view of the internal structure of the middle support plate and circular plate.
[0019] In the figure: 1. Loading platform; 2. Cutting mechanism; 3. Adjusting mechanism; 31. Base; 32. Scale rod; 33. Baffle; 34. Knob; 35. Motor; 36. Support block; 4. Support mechanism; 41. Support plate; 42. Circular plate; 43. Square hole; 44. Counterweight; 45. Threaded rod; 5. Rectangular hole. Detailed implementation mode
[0020] In order to make the technical solutions and advantages of the present utility model clearer and more understandable, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present utility model and are not used to limit the present utility model.
[0021] The present utility model provides a technical solution: Refer to Figures 1-4 , a steel structure cutting machine disclosed by the present utility model includes a loading platform 1 and a cutting mechanism 2. A rectangular hole 5 is opened at one end of the top side of the loading platform 1. The cutting mechanism 2 is fixedly installed on the bottom side of the loading platform 1 through bolts, and the top of the cutting wheel of the cutting mechanism 2 penetrates through the rectangular hole 5. An adjusting mechanism 3 is fixedly installed on the loading platform 1, and a support mechanism 4 is arranged on the outer periphery of the adjusting mechanism 3.
[0022] In this embodiment, when the improved steel structure cutting machine is in use, the operator sleeves the square pipe on the adjusting mechanism 3, locks the position of the square pipe on the loading platform 1 through the support mechanism 4, and at the same time makes the cutting wheel of the cutting mechanism 2 align with a specific position on the square pipe. At this time, the adjusting mechanism 3 and the support mechanism 4 cooperate with each other to support and limit the pipe wall at the cutting position of the square pipe from the inside and outside of the square pipe, so that the pipe wall of the square pipe is stably kept straight, and the feeding operation of the square pipe is completed;
[0023] After the square pipe is loaded, the adjusting mechanism 3 drives the square pipe to rotate rapidly, and at the same time the cutting mechanism 2 slowly pushes the rotating cutting wheel towards the square pipe, so as to cut off the pipe wall of the square pipe. When the square pipe rotates, the gas on the outer peripheral side of the square pipe flows rapidly, so that the heat on the square pipe can be quickly carried away by the air flow, and the square pipe is quickly cooled.
[0024] In a further preferred embodiment of the present utility model, as Figure 1 and Figure 2 shown, the adjusting mechanism 3 includes a base 31. The base 31 is fixedly installed on the other end of the top side of the loading platform 1 through bolts. A scale rod 32 is arranged on one side of the base 31, and one end of the scale rod 32 is inserted into the base 31 and rotatably connected to the base 31 through a bearing;
[0025] In this embodiment, when the above-mentioned feeding process of the square pipe is carried out, the operator sleeved the square pipe on the scale rod 32, and can quickly determine the length of the square pipe after cutting according to the scale on the square pipe, which facilitates the feeding process of the square pipe.
[0026] In a further preferred embodiment of the present utility model, as Figure 2 shown, a baffle 33 is slidably sleeved on the outer peripheral side of the scale rod 32. A knob 34 is provided on the front side of the baffle 33, and the rear end of the knob 34 is inserted into the baffle 33 and contacts the outer peripheral wall of the scale rod 32. The knob 34 is threadedly connected to the baffle 33;
[0027] In this embodiment, the operator reversely rotates the knob 34 to separate the knob 34 from the scale rod 32. Then, according to the length of the steel structure to be cut and the scale on the scale rod 32, the baffle 33 is pushed to move the baffle 33 to a suitable position on the scale rod 32. Then, the knob 34 is rotated forward to make the knob 34 contact the scale rod 32, so as to lock the position between the baffle 33 and the scale rod 32 by the frictional force generated when the knob 34 contacts the scale rod 32;
[0028] During the process of the above square tube being sleeved on the scale rod 32, it is possible to directly determine whether the square tube is installed in place by the mutual contact between the end of the square tube and the baffle 33, without the need for the operator to manually adjust, which facilitates the feeding process of the square tube.
[0029] In a further preferred embodiment of the present utility model, as Figure 1 and Figure 2 shown, a motor 35 is fixedly installed on the other side of the base 31, and the driving end of the motor 35 is inserted into the base 31 and fixedly connected to the scale rod 32. Two support blocks 36 are fixedly sleeved on the outer peripheral side of the other end of the scale rod 32, and the two support blocks 36 are relatively arranged on both sides of the rectangular hole 5. The baffle 33 is located between the base 31 and the corresponding support block 36;
[0030] In this embodiment, after the above square tube is installed, the motor 35 drives the scale rod 32 to drive the support block 36 to slowly rotate. Due to the mutual contact between the support block 36 and the inner wall of the square tube, the square tube synchronously rotates rapidly with the scale rod 32, so as to adjust the contact position between the square tube and the cutting wheel by the rotation of the square tube, so that the rotating cutting wheel does not rub against the same position of the square tube for a long time, resulting in too high temperature at this position of the square tube.
[0031] In a further preferred embodiment of the present utility model, as Figure 1 , Figure 3 and Figure 4 shown, the support mechanism 4 includes two support plates 41. The support plates 41 are sleeved on the outer peripheral side of the corresponding support blocks 36, and the support plates 41 are fixedly connected to the carrier table 1 by bolts. A circular plate 42 is rotatably penetrated through the support plates 41 through bearings. A square hole 43 is opened at the center position of the circular plate 42, and the support block 36 penetrates through the corresponding square hole 43. The support block 36 is in clearance fit with the inner wall of the corresponding square hole 43;
[0032] In this embodiment, during the rotation of the square tube, the square tube can be supported and limited by the support plate 41 and the circular plate 42, so as to avoid the position deviation of the square tube caused by the mutual contact between the square tube and the cutting wheel;
[0033] During the cutting of the square tube, due to the mutual contact between the inner wall of the square tube and the support block 36 and the mutual contact between the outer wall of the square tube and the inner wall of the square hole 43 of the circular plate 42, the tube wall near the cutting position of the square tube is stably kept flat.
[0034] In a further preferred embodiment of the present utility model, as Figure 3 and Figure 4 shown, the opening corners at both ends of the square hole 43 are both arranged in an arc shape. Counterweight blocks 44 are fixedly installed on the reverse sides of the two circular plates 42, and the counterweight blocks 44 are located below the corresponding square holes 43. A threaded rod 45 is installed through the counterweight blocks 44 in a threaded manner;
[0035] In this embodiment, the arc-shaped setting of the opening end of the square hole 43 can expand the area of the opening end of the square hole 43, making it easier for the square tube to pass through the square hole 43. The setting of the counterweight blocks 44 can change the center of gravity position of the circular plate 42, so that the circular plate 42 always maintains a specific state without external force, facilitating the installation of the square tube;
[0036] After the above-mentioned square tube is installed, the operator rotates the threaded rod 45, and locks the position between the square tube and the circular plate 42 through the frictional force generated when the threaded rod 45 contacts the square tube.
[0037] Working principle: When the improved steel structure cutting machine is used, first, the operator reversely turns the knob 34 to separate the knob 34 from the scale rod 32. Then, according to the length of the steel structure to be cut and the scale on the scale rod 32, the baffle 33 is pushed so that the baffle 33 moves to a suitable position on the scale rod 32. Then, the knob 34 is turned forward so that the knob 34 contacts the scale rod 32, and thus the position between the baffle 33 and the scale rod 32 is locked through the frictional force generated when the knob 34 contacts the scale rod 32;
[0038] After the position of the above-mentioned baffle 33 is adjusted, the operator sleeves the square tube on the support block 36. At this time, due to the mutual contact between the support block 36 and the inner wall of the square tube, the square tube moves along a horizontal linear trajectory, so that the square tube directly passes through the square hole 43 and is sleeved on the scale rod 32 until the end of the square tube contacts the baffle 33. At this time, the cutting wheel of the cutting mechanism 2 is located at a specific position on the square tube. Finally, the threaded rod 45 is rotated forward to lock the position of the square tube through the mutual contact between the threaded rod 45 and the square tube;
[0039] After the installation of the above square tube is completed, the motor 35 drives the scale rod 32 to drive the support block 36 to rotate slowly. Due to the mutual contact between the support block 36 and the inner wall of the square tube, the square tube synchronously rotates rapidly with the scale rod 32. At the same time, the cutting mechanism 2 starts to slowly push the cutting wheel towards the square tube, thus completing the cutting process of the square tube wall;
[0040] It should be noted that during the cutting process of the square tube wall, due to the mutual contact between the inner wall of the square tube and the support block 36 and the mutual contact between the outer wall of the square tube and the circular plate 42, the wall of the square tube is stably kept straight;
[0041] During the rotation of the above square tube, the air flow on the outer periphery of the square tube flows rapidly, thus quickly taking away the heat on the square tube and preventing the square tube from overheating;
[0042] After the square tube is cut, the operator reversely turns the threaded rod 45 to release the restraint positioning of the square tube. At this time, the operator can directly pull out the uncut square tube and the square tube of a specific length after cutting from the scale rod 32. At the same time, due to the action of the counterweight 44, the circular plate 42 automatically rotates and resets to facilitate the subsequent installation of the square tube. According to the above repeated operations, the cutting process of the square tube can be continuously carried out.
[0043] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited by the above embodiments. What is described in the above embodiments and the specification is only the principle of the present invention. Without departing from the spirit and scope of the present invention, the present invention will have various changes and improvements, and these changes and improvements all fall within the scope of the present invention claimed. The scope of protection claimed by the present invention is defined by the appended claims and their equivalents.
Claims
1. A steel structure cutting machine, comprising a stage (1) and a cutting mechanism (2), characterized in that: A rectangular hole (5) is provided at one end of the top side of the loading platform (1); the cutting mechanism (2) is fixedly mounted on the bottom side of the loading platform (1) by means of bolts, and the top of the cutting wheel of the cutting mechanism (2) passes through the rectangular hole (5); an adjusting mechanism (3) is fixedly mounted on the loading platform (1), and a supporting mechanism (4) is provided on the periphery of the adjusting mechanism (3).
2. A steel structure cutting machine according to claim 1, characterized in that: The adjustment mechanism (3) comprises a base (31), the base (31) being fixedly mounted on the other end of the top side of the loading platform (1) by means of bolts, a scale rod (32) being provided on one side of the base (31), and one end of the scale rod (32) being inserted into the base (31) and rotatably connected to the base (31) by means of a bearing.
3. A steel structure cutting machine according to claim 2, characterized in that: A baffle (33) is provided on the outer peripheral sliding sleeve of the scale rod (32), a knob (34) is provided on the front side of the baffle (33), and a rear end of the knob (34) is inserted into the baffle (33) and contacts the outer peripheral wall of the scale rod (32), and the knob (34) is threadedly connected to the baffle (33).
4. A steel structure cutting machine according to claim 3, characterized in that: A motor (35) is fixedly mounted on the other side of the base (31), and a driving end of the motor (35) is inserted into the base (31) and fixedly connected to the scale rod (32). Two support blocks (36) are fixedly sleeved on the outer peripheral side of the other end of the scale rod (32), and the two support blocks (36) are arranged on two sides of the rectangular hole (5) opposite to each other, and the baffle (33) is located between the base (31) and the corresponding support block (36).
5. A steel structure cutting machine according to claim 4, characterized in that: The support mechanism (4) comprises two support plates (41), the support plates (41) are sleeved on the outer peripheral side of the corresponding support blocks (36), and the support plates (41) are fixedly connected to the stage (1) by bolts, a circular plate (42) is rotatably installed in the support plate (41) through a bearing, a square hole (43) is opened at the center of the circular plate (42), and the support block (36) passes through the corresponding square hole (43), and the support block (36) is clearance-matched with the inner wall of the corresponding square hole (43).
6. A steel structure cutting machine according to claim 5, characterized in that: The opening corners at both ends of the square hole (43) are both arranged in an arc shape, and a counterweight (44) is fixedly installed on the opposite sides of the two circular plates (42), and the counterweight (44) is located below the corresponding square hole (43), and a threaded rod (45) is installed through the internal thread of the counterweight (44).