Axial positioning device for assembling speed reducer

By designing an axial positioning device for speed reducer assembly including an installation mechanism, a detachable mechanism, a clamping mechanism and an elastic protection mechanism, the problem of inconvenient removal of the positioning device and inconvenient adaptive clamping in the prior art is solved, and efficient installation and part protection are achieved.

CN222932632UActive Publication Date: 2025-06-03HANGZHOU BEITA TRANSMISSION TECH CO LTD
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Patent Information

Application Number
CN202422032809.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-21
Publication Date
2025-06-03
Estimated Expiration
2034-08-21

AI Technical Summary

Technical Problem

The axial positioning device for the assembly of existing reducer is inconvenient to remove and adaptively clamp, resulting in inefficiency and wear of parts during installation.

Method used

An axial positioning device including a mounting mechanism, a removable mechanism, a clamping mechanism and an elastic protection mechanism are designed. The installation mechanism slides the box through the sliding of the slide chute and the slider. The removable mechanism uses elastic ropes and positioning rods to achieve easy disassembly of the box. The clamping mechanism uses airbag clamps and air pumps to achieve adaptive clamping, and protects parts through elastic protection mechanisms.

Benefits of technology

It realizes easy removal and adaptive clamping of the positioning device, improves installation efficiency, and avoids the problems of wear and inadequate clamping of parts.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of speed reducer assembly, and discloses an axial positioning device for speed reducer assembly, which comprises a box body, the bottom end of the box body is fixedly connected with an installation mechanism, the installation mechanism is used for installing the whole device, the top end of the outer side of the box body is fixedly connected with a detachable mechanism, and the detachable mechanism is used for fixing the box body. The detachable mechanism is used for facilitating disassembly of the box body, the clamping mechanism is fixedly connected to the interior of the box body and used for clamping parts when the whole speed reducer is assembled, and the elastic protection mechanism is fixedly connected to the clamping mechanism and used for protecting the clamped parts. A handle is fixedly connected to the middle of the front end of the outer side of the box body. According to the device, the dual effects of fixing and protecting parts of the speed reducer during clamping are achieved through the clamping mechanism and the elastic protection mechanism, and in addition, the device can be easily taken down in the assembling process through the detachable mechanism.
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Description

Technical Field

[0001] The utility model relates to the technical field of speed reducer assembly, in particular to an axial positioning device for speed reducer assembly. Background Technique

[0002] A speed reducer is a component used to adjust the speed and transmit torque between a prime mover and a working mechanism. Speed reducers are widely used in modern mechanical related industries. When assembling a speed reducer, many tools are usually required for manual operation, and the mutual cooperation requirements between internal parts of the speed reducer are relatively high during operation;

[0003] In order to ensure the correct positional relationship of the installed parts during installation, a positioning device is often needed for fixation. Existing devices are all fixed by the cooperation of screws and nuts, and then the parts are tightly fixed before subsequent assembly work;

[0004] For an existing axial positioning device for speed reducer assembly, it is inconvenient to remove the positioning device. Since the device is fixed by bolts, it is necessary to frequently unscrew the bolts when removing the positioning device, which affects the work process. In addition, for an existing axial positioning device for speed reducer assembly, it is not convenient for adaptive clamping. When clamping, due to the use of rigid clamping plates, it is easy to cause wear and extrusion on the surface of the speed reducer or parts after removal. Therefore, an axial positioning device for speed reducer assembly is proposed to solve the above problems. Content of the Utility Model

[0005] In order to make up for the above deficiencies, the utility model provides an axial positioning device for speed reducer assembly, aiming to improve the problems of inconvenient removal of the positioning device and inconvenient adaptive clamping in the existing technology.

[0006] In order to achieve the above purpose, the utility model adopts the following technical scheme:

[0007] An axial positioning device for speed reducer assembly, including a box body, the bottom end of the box body is fixedly connected with an installation mechanism for installing the whole device, the outer top end of the box body is fixedly connected with a detachable mechanism for facilitating the disassembly of the box body, the inside of the box body is fixedly connected with a clamping mechanism for clamping parts during the assembly of the whole speed reducer, and an elastic protection mechanism is fixedly connected to the clamping mechanism for protecting the parts during clamping.

[0008] As a further description of the above technical solution:

[0009] The installation mechanism includes a first chute. The front and rear sides of the bottom end of the box body are both provided with a first chute. A first slider is slidably connected inside each of the two first chutes. The bottom ends of the first sliders are fixedly connected with a base, and hexagon bolts are threadedly connected to the four corners of the top end of the base.

[0010] As a further description of the above technical solution:

[0011] The detachable mechanism includes a fixed block. The middle parts of the left and right sides of the top end of the box body are fixedly connected with the bottom end of the fixed block. A connecting rod is rotatably connected between the two fixed blocks. An elastic rope is slidably connected to the connecting rod. Both ends of the elastic rope are fixedly connected with end caps, and positioning rods are threadedly connected inside the end caps.

[0012] As a further description of the above technical solution:

[0013] The clamping mechanism includes a fixed rod. The left and right sides of the inner bottom end of the box body are fixedly connected with the bottom end of the fixed rod. The top end of the fixed rod is fixedly connected with an airbag splint. A second chute is provided in the middle of the rear side of the top end of the box body. A second slider is slidably connected inside the second chute. One end of a connecting shaft is fixedly connected to the bottom end of the second slider. The other end of the connecting shaft is fixedly connected with a rack. The front and rear sides of the bottom end of the rack are meshed with gears. A rotating shaft is fixedly connected to the middle of each of the two gears. The left and right ends of the rotating shaft are fixedly connected with a winding drum. One end of a cable is fixedly connected to the winding drum. The other end of the cable is fixedly connected with another group of airbag splints. One end of a spring is fixedly connected to the four corners of the top end of the airbag splint inside the top end of the box body, and the other end of the spring is fixedly connected to the inner top end of the box body.

[0014] As a further description of the above technical solution:

[0015] The elastic protection mechanism includes an air pump. The outer rear end of the box body is fixedly connected with the air pump. An air inlet pipe is fixedly connected to the input end of the air pump. One end of an air outlet pipe is fixedly connected to the output end of the air pump. The other end of the air outlet pipe is fixedly connected to the airbag splint in the clamping mechanism. An exhaust pipe is fixedly connected to the left end of the airbag splint in the clamping mechanism.

[0016] As a further description of the above technical solution:

[0017] Through holes are provided in the middle of the first slider in the installation mechanism and the middle of the outer bottom end of the box body, and the positioning rod in the detachable mechanism passes through the through hole.

[0018] As a further description of the above technical solution:

[0019] A handle is fixedly connected to the middle of the front end on the outer side of the box body.

[0020] The utility model has the following beneficial effects:

[0021] 1. In the utility model, during installation, first fix the base at the corresponding position through hexagon bolts, and then slide the box body onto the base through the sliding of the first chute and the first slider. Subsequently, the end cap is threadedly connected to one end of the positioning rod, and then the positioning rod is passed through the through hole. After passing through, the other end of the positioning rod is threadedly connected to the end cap at the other end of the elastic rope. In this way, the box body cannot slide horizontally or move vertically. When it needs to be removed, only need to remove the end cap at one end and take out the positioning rod from the through hole, thereby achieving the effect of easily removing the positioning device and solving the problem that it is inconvenient to remove the positioning device in the prior art.

[0022] 2. In the utility model, after sliding the second slider, the connecting shaft at the bottom of the second slider drives the rack to move. Since the rack meshes with the gear, the gear rotates. The rotating shaft on the rotating gear rotates at the same frequency as the gear, causing the winding drum to rotate, retracting the cable, and compressing the spring. Subsequently, start the air pump, and the air pump conveys air from the intake pipe to the airbag splint through the outlet pipe. Then place the clamped part between the two airbag splints. Subsequently, release the second slider, and the spring resets. While the airbag splint clamps the part, due to its own characteristics, the airbag discharges the excess gas during the clamping process with the part according to the shape of the part, thereby achieving the dual effects of protecting and clamping the part and solving the problem that it is inconvenient to adaptively clamp in the prior art. Description of the Drawings

[0023] Figure 1 is a three-dimensional schematic diagram of an axial positioning device for speed reducer assembly proposed by the utility model;

[0024] Figure 2 is a left-view structural schematic diagram of an axial positioning device for speed reducer assembly proposed by the utility model;

[0025] Figure 3 is a top-view structural schematic diagram of an axial positioning device for speed reducer assembly proposed by the utility model;

[0026] Figure 4 is a structural schematic diagram of a clamping mechanism of an axial positioning device for speed reducer assembly proposed by the utility model.

[0027] Legend Explanation:

[0028] 1. Box body; 101. First chute; 2. Base; 201. Hexagonal bolt; 202. First slider; 3. Fixed block; 301. Elastic cord; 302. End cap; 303. Positioning rod; 304. Connecting rod; 305. Through hole; 4. Fixed rod; 401. Cable; 402. Reel; 403. Rotating shaft; 404. Gear; 405. Rack; 406. Connecting shaft; 407. Second slider; 408. Second chute; 409. Spring; 5. Air pump; 501. Air outlet pipe; 502. Air inlet pipe; 503. Exhaust pipe; 6. Airbag splint; 7. Handle. Detailed implementation mode

[0029] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0030] Refer to Figures 1 - 4 As shown in the figure, an embodiment provided by the present invention: an axial positioning device for speed reducer assembly, including a box body 1. An installation mechanism is fixedly connected to the bottom end of the box body 1. The installation mechanism includes a first chute 101. First chutes 101 are opened on both the front and rear sides of the bottom end of the box body 1. First sliders 202 are slidably connected inside the two first chutes 101. Bases 2 are fixedly connected to the bottom ends of the first sliders 202. Hexagonal bolts 201 are threadedly connected to the four corners of the top end of the base 2. The installation mechanism is used for the installation of the entire device. A detachable mechanism is fixedly connected to the outer top end of the box body 1. The detachable mechanism includes a fixed block 3. The middle parts of the left and right sides of the top end of the box body 1 are fixedly connected to the bottom end of the fixed block 3. A connecting rod 304 is rotatably connected between the two fixed blocks 3. An elastic cord 301 is slidably connected to the connecting rod 304. End caps 302 are fixedly connected to both ends of the elastic cord 301. Positioning rods 303 are threadedly connected inside the end caps 302. Through holes 305 are opened in the middle of the first slider 202 in the installation mechanism and in the middle of the outer bottom end of the box body 1. And the positioning rod 303 in the detachable mechanism passes through the through hole 305. The detachable mechanism is used for facilitating the disassembly of the box body 1.

[0031] Refer to Figures 1 - 4, a clamping mechanism is fixedly connected inside the box body 1. The clamping mechanism includes a fixed rod 4. The left and right sides of the inner bottom end of the box body 1 are fixedly connected to the bottom end of the fixed rod 4. The top end of the fixed rod 4 is fixedly connected to an airbag splint 6. A second sliding groove 408 is formed at the rear side of the middle part of the top end of the box body 1. A second slider 407 is slidably connected inside the second sliding groove 408. The bottom end of the second slider 407 is fixedly connected to one end of a connecting shaft 406. The other end of the connecting shaft 406 is fixedly connected to a rack 405. The front and rear sides of the bottom end of the rack 405 are both meshed with a gear 404. A rotating shaft 403 is fixedly connected to the middle of each of the two gears 404. A winding drum 402 is fixedly connected to both the left and right ends of the rotating shaft 403. One end of a cable 401 is fixedly connected to the winding drum 402. The other end of the cable 401 is fixedly connected to another group of airbag splints 6. One end of a spring 409 is fixedly connected to each of the four corners of the top end of the airbag splint 6 inside the top end of the box body 1. The other end of the spring 409 is fixedly connected to the inner top end of the box body 1. The clamping mechanism is used for clamping parts during the assembly of the entire speed reducer. An elastic protection mechanism is fixedly connected to the clamping mechanism. The elastic protection mechanism includes an air pump 5. The outer rear end of the box body 1 is fixedly connected to the air pump 5. An air inlet pipe 502 is fixedly connected to the input end of the air pump 5. One end of an air outlet pipe 501 is fixedly connected to the output end of the air pump 5. The other end of the air outlet pipe 501 is fixedly connected to the airbag splint 6 in the clamping mechanism. An exhaust pipe 503 is fixedly connected to the left end of the airbag splint 6 in the clamping mechanism. The elastic protection mechanism is used to protect the parts during clamping. A handle 7 is fixedly connected to the middle part of the outer front end of the box body 1. Among them, the clamping mechanism is as Figure 4 shown.

[0032] Working principle: During installation, first fix the base 2 at the corresponding position with hexagon bolts 201, and then slide the box body 1 onto the base 2 along the first sliding groove 101 and the first slider 202. Subsequently, thread the end cap 302 onto one end of the positioning rod 303, then pass the positioning rod 303 through the through hole 305, and thread the end cap 302 at the other end of the elastic cord 301 onto the other end of the positioning rod 303 after passing through. In this way, the box body 1 cannot slide horizontally or move vertically. When it needs to be removed, only remove the end cap 302 at one end and take out the positioning rod 303 from the through hole 305. When installing the speed reducer, after sliding the second slider 407, the connecting shaft 406 at the bottom of the second slider 407 drives the rack 405 to move. Since the rack 405 meshes with the gear 404, the gear 404 rotates. The rotating shaft 403 on the rotating gear 404 rotates at the same frequency as the gear 404, causing the cable reel 402 to rotate, retracting the cable 401, and compressing the spring 409. Subsequently, start the air pump 5, and the air pump 5 conveys air from the air inlet pipe 502 to the airbag splint 6 through the air outlet pipe 501. Then place the clamped part between the two airbag splints 6. Subsequently, release the second slider 407, and the spring 409 resets. While the airbag splint 6 clamps the part, due to its own characteristics, the airbag discharges the excess gas during the clamping process with the part according to the shape of the part.

[0033] Finally, it should be noted that the above are only the preferred embodiments of the present invention and are not used to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.

Claims

1. An axial positioning device for reducing gear assembly, comprising a housing (1), characterized in that: The bottom end of the box body (1) is fixedly connected to a mounting mechanism, and the mounting mechanism is used for mounting the entire device; the top end of the outer side of the box body (1) is fixedly connected to a detachable mechanism, and the detachable mechanism is used to facilitate the disassembly of the box body (1); the inside of the box body (1) is fixedly connected to a clamping mechanism, and the clamping mechanism is used for clamping parts when assembling the entire reducer; the clamping mechanism is fixedly connected to an elastic protection mechanism, and the elastic protection mechanism is used to protect the parts when clamping.

2. The axial positioning device for reducing gear assembly according to claim 1, characterized in that: The mounting mechanism comprises a first slide groove (101), the first slide grooves (101) are provided on both the front and rear sides of the bottom end of the box body (1), the first sliders (202) are slidably connected inside the two first slide grooves (101), the bottom ends of the first sliders (202) are fixedly connected to the base (2), and the four corners of the top end of the base (2) are threadedly connected with hexagonal bolts (201).

3. The axial positioning device for reducing machine assembly according to claim 1, characterized in that: The detachable mechanism comprises a fixed block (3), the middle parts of the left and right sides of the top of the box body (1) are fixedly connected to the bottom of the fixed block (3), a connecting rod (304) is rotatably connected between the two fixed blocks (3), an elastic rope (301) is slidably connected to the connecting rod (304), both ends of the elastic rope (301) are fixedly connected to end caps (302), and the interior of the end caps (302) is threadedly connected to positioning rods (303).

4. The axial positioning device for reducing gear assembly according to claim 1, characterized in that: The clamping mechanism comprises a fixing rod (4), the left and right sides of the inner bottom end of the box body (1) are fixedly connected to the bottom end of the fixing rod (4), the top end of the fixing rod (4) is fixedly connected to an airbag clamp (6), a second slide groove (408) is provided at the rear side of the middle part of the top end of the box body (1), a second slider (407) is slidably connected inside the second slide groove (408), the bottom end of the second slider (407) is fixedly connected to one end of a connecting shaft (406), the other end of the connecting shaft (406) is fixedly connected to a rack (405), the bottom end of the rack (405) is fixedly connected to the front and rear sides. Gears (404) are meshed and connected, and the middle parts of the two gears (404) are fixedly connected to a rotating shaft (403), and the left and right ends of the rotating shaft (403) are fixedly connected to a winding drum (402), and one end of a cable (401) is fixedly connected to the winding drum (402), and the other end of the cable (401) is fixedly connected to another group of airbag clamps (6), and one end of a spring (409) is fixedly connected to the four corners of the top of the airbag clamp (6) at the internal top of the box body (1), and the other end of the spring (409) is fixedly connected to the internal top of the box body (1).

5. The axial positioning device for reducing machine assembly according to claim 1, characterized in that: The elastic protection mechanism comprises an air pump (5), the outer rear end of the box body (1) is fixedly connected to the air pump (5), the input end of the air pump (5) is fixedly connected to an air inlet pipe (502), the output end of the air pump (5) is fixedly connected to one end of an air outlet pipe (501), the other end of the air outlet pipe (501) is fixedly connected to an air bag clamp (6) in the clamping mechanism, and the left end of the air bag clamp (6) in the clamping mechanism is fixedly connected to an exhaust pipe (503).

6. The axial positioning device for reducing machine assembly according to claim 1, characterized in that: A through hole (305) is provided in the middle of the first sliding block (202) in the installation mechanism and in the middle of the outer bottom end of the box body (1), and a positioning rod (303) in the detachable mechanism passes through the through hole (305).

7. The axial positioning device for reducing machine assembly according to claim 1, characterized in that: A handle (7) is fixedly connected to the middle portion of the front end of the outer side of the box body (1).