Microporous thermal insulation material cutting device

By designing a microporous thermal insulation material cutting device including a trapezoidal cutting template and a symmetrical cutting assembly, the problem of low cutting efficiency and different trapezoidal waists in the prior art is solved, and a one-time cutting molding and efficient cutting process is realized.

CN222932863UActive Publication Date: 2025-06-03HUBEI FIBOER HIGH TEMPERATURE ENERGY SAVING TECH CO LTD
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Patent Information

Application Number
CN202421933996.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-12
Publication Date
2025-06-03
Estimated Expiration
2034-08-12

AI Technical Summary

Technical Problem

The existing microporous thermal insulation cutting device is inefficient when cutting trapezoids. The two cut trapezoids cannot be guaranteed to be the same, and it needs to be reworked, which affects the working progress.

Method used

A micro-porous thermal insulation material cutting device is designed, including a base, a cutting template of a trapezoidal structure and a symmetrically arranged cutting assembly. The cutting track of the cutting wheel is adjusted through an angle adjustment mechanism to make it the same as the waist of the cutting template, and realize one-time cutting molding.

Benefits of technology

The trapezoidal shape of microporous thermal insulation material is realized, which improves the cutting efficiency, ensures that the two trapezoidal waists are the same after cutting, reduces the number of reworks, and speeds up the working rhythm.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a micropore thermal insulation material cutting device which comprises a base. The cutting template is of a trapezoidal structure and is placed in the middle of the upper end of the base, and the two waists of the cutting template are trapezoidal waists of the heat insulation material needing to be cut; the two cutting assemblies are symmetrically arranged on the two sides of the cutting template and used for cutting the two sides of the heat insulation material into the shape the same as the shape of the two waists of the cutting template, each cutting assembly comprises a cutting motor, a cutting wheel, a translation mechanism and an angle adjusting mechanism, and the cutting wheel is connected with an output shaft of the cutting motor; a cutting motor is arranged at the upper end of the translation mechanism and used for controlling the cutting wheel to move linearly, the upper end of the angle adjusting mechanism is connected with the translation mechanism and used for adjusting the cutting track of the cutting wheel, the micropore thermal insulation material cutting device can achieve one-time cutting forming of a micropore thermal insulation material trapezoid, the cutting efficiency is improved, and the cutting efficiency is improved. Meanwhile, the two waists of the trapezoid of the cut thermal insulation material are the same, and the cutting precision is greatly improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of material cutting, in particular to a cutting device for micro-porous heat insulation materials. Background Technique

[0002] The micro-porous heat insulation material is a new type of heat insulation and thermal insulation material obtained through a series of physical and chemical reactions by silica particles with diameters in the tens of nanometers, in combination with infrared light-shielding agents and fibers, etc.

[0003] When the micro-porous heat insulation material is cut into a trapezoid, using a conventional cutting device requires scribing on the heat insulation material, and then after one side of the cutting is completed, changing sides for cutting. This not only has low efficiency, but also the two waists of the cut trapezoid cannot be guaranteed to be the same, requiring rework and affecting the work progress. Summary of the Invention

[0004] The technical problem to be solved by the utility model is to overcome the existing defects, and provide a cutting device for micro-porous heat insulation materials, which can realize one-time cutting and forming of the trapezoid of the micro-porous heat insulation material, improve the cutting efficiency, and can effectively solve the problems in the background technique.

[0005] To achieve the above purpose, the utility model provides the following technical solution: A cutting device for micro-porous heat insulation materials, comprising:

[0006] A base;

[0007] A cutting template, which is of a trapezoidal structure and is placed at the middle position on the upper end of the base. The two waists of the cutting template are the trapezoidal waists required for the cut heat insulation material.

[0008] Cutting components, with a quantity of two, symmetrically arranged on both sides of the cutting template, and used for cutting both sides of the heat insulation material into the same shape as the two waists of the cutting template.

[0009] As a preferred technical solution of the utility model, the cutting component comprises a cutting motor, a cutting wheel, a translation mechanism and an angle adjustment mechanism. The cutting wheel is connected to the output shaft of the cutting motor. The upper end of the translation mechanism is provided with the cutting motor for controlling the linear movement of the cutting wheel. The upper end of the angle adjustment mechanism is connected to the translation mechanism for adjusting the cutting trajectory of the cutting wheel.

[0010] As a preferred technical solution of the utility model, the translation mechanism comprises a support plate, a slider, a slide rail, a first hydraulic expansion rod and a fixing plate. The cutting motor is fixed to the upper end of the support plate. The lower end of the support plate is provided with the slider. The slider is slidably connected to the slide rail. One end of the slide rail is connected to the fixing plate. The fixed end of the first hydraulic expansion rod is connected to the fixing plate. The telescopic end of the first hydraulic expansion rod is connected to the support plate.

[0011] As a preferred technical solution of the present utility model, the angle adjustment mechanism includes a toothed disc, a second hydraulic telescopic rod, a rack and a rotating shaft. The lower end of the rotating shaft is rotatably connected to the base. The toothed disc is fixed to the upper end of the rotating shaft. The rack is arranged on one side of the toothed disc and is meshed with the toothed disc. The second hydraulic telescopic rod is arranged between the side of the base and the rack. The slide rail is fixed to the upper end surface of the toothed disc.

[0012] As a preferred technical solution of the present utility model, the number of the slide rails is two, and the two slide rails are fixed side by side on the upper end surface of the toothed disc.

[0013] As a preferred technical solution of the present utility model, a vertical rod is arranged at the rear end of the base. A connecting plate is vertically fixed to the front end of the vertical rod. A pressing mechanism for pressing the heat insulation material is arranged at the lower end of the connecting plate.

[0014] As a preferred technical solution of the present utility model, the pressing mechanism includes a cylinder and a pressing plate. The cylinder is fixed to the lower end of the connecting plate. The telescopic rod of the cylinder is connected to the pressing plate. The pressing plate corresponds to the position of the cutting template.

[0015] As a preferred technical solution of the present utility model, a backing plate is arranged between the cutting template and the base. Connecting blocks are arranged at both the front and rear ends of the cutting template. The connecting blocks are connected to the backing plate by bolts.

[0016] As a preferred technical solution of the present utility model, a cover frame is arranged on the upper end of the base.

[0017] As a preferred technical solution of the present utility model, a diagonal brace is arranged between the vertical rod and the connecting plate.

[0018] Compared with the prior art, the beneficial effects of the present utility model are as follows: The cutting device for the micro-porous heat insulation material is reasonably designed and ingeniously conceived. By setting the cutting template, the micro-porous heat insulation material to be cut is placed on the cutting template. The angle of the cutting wheel is adjusted through the angle adjustment mechanism in the two cutting assemblies, so that the cutting trajectory is the same as the waist of the cutting template, thereby ensuring that the two waists of the trapezoidal heat insulation material after cutting are the same, and the cutting is completed at one time, improving the cutting efficiency and ensuring the cutting quality at the same time. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 is a schematic structural diagram of the present utility model;

[0020] Figure 2 is a schematic structural diagram of the present utility model after removing the cover frame;

[0021] Figure 3 is another schematic structural diagram of the present utility model after removing the cover frame;

[0022] Figure 4 The front view of the present utility model after removing the cover frame;

[0023] Figure 5 is Figure 4 the left view of;

[0024] Figure 6 is Figure 4 the top view of.

[0025] In the figure: 1 base, 2 cover frame, 3 cutting assembly, 31 cutting motor, 32 cutting wheel, 33 translation mechanism, 331 support plate, 332 slider, 333 slide rail, 334 first hydraulic telescopic rod, 335 fixing plate, 34 angle adjustment mechanism, 341 gear disc, 342 second hydraulic telescopic rod, 343 rack, 344 rotating shaft, 4 vertical rod, 5 connecting plate, 6 diagonal brace, 7 pressing mechanism, 71 cylinder, 72 pressing plate, 8 cutting template, 9 backing plate, 10 connecting block. Specific embodiments

[0026] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments (for the convenience of description and understanding, hereinafter, the upper part of Figure 4 is defined as the upper part, Figure 4 and the front part of

[0027] Please refer to Figures 1-6 , the present utility model provides a technical solution: a cutting device for micro-porous thermal insulation materials, including a base 1, a cutting template 8 and a cutting assembly 3;

[0028] The cutting template 8 is of a trapezoidal structure and is placed at the middle position on the upper end of the base 1. The two waists of the cutting template 8 are the same as the two waists of the micro-porous thermal insulation material after final cutting;

[0029] The number of the cutting assemblies 3 is two, which are symmetrically arranged on both sides of the cutting template 8 and are used to cut both sides of the thermal insulation material into the same shape as the two waists of the cutting template 8. The cutting assembly 3 includes a cutting motor 31, a cutting wheel 32, a translation mechanism 33 and an angle adjustment mechanism 34. The cutting wheel 32 is connected to the output shaft of the cutting motor 31;

[0030] The translation mechanism 33 includes a support plate 331, a slider 332, a slide rail 333, a first hydraulic telescopic rod 334 and a fixing plate 335. The cutting motor 31 is fixed to the upper end of the support plate 331. A slider 332 is provided at the lower end of the support plate 331. The slider 332 is slidably connected to the slide rail 333. One end of the slide rail 333 is connected to the fixing plate 335. The fixed end of the first hydraulic telescopic rod 334 is connected to the fixing plate 335. The telescopic end of the first hydraulic telescopic rod 334 is connected to the support plate 331. The linear movement of the cutting wheel 32 is controlled by the extension or contraction of the first hydraulic telescopic rod 334;

[0031] The angle adjustment mechanism 34 includes a gear disk 341, a second hydraulic telescopic rod 342, a rack 343 and a rotating shaft 344. The lower end of the rotating shaft 344 is rotatably connected to the base 1. The gear disk 341 is fixed to the upper end of the rotating shaft 344. The rack 343 is provided on one side of the gear disk 341 and the rack 343 is meshed with the gear disk 341. The second hydraulic telescopic rod 342 is provided between the side of the base 1 and the rack 343. The slide rail 333 is fixed to the upper end surface of the gear disk 341. The movement of the rack 343 is controlled by the second hydraulic telescopic rod 342, thereby controlling the rotation of the gear disk 341, and further adjusting the cutting angle of the cutting wheel 32 to be the same as that of the cutting template 8, ensuring that the two waists of the trapezoid after cutting the micro-porous thermal insulation material are the same as those of the cutting template 8.

[0032] Further, to ensure the stability of the cutting motor 31 during movement, the number of slide rails 333 is two, and the two slide rails 333 are fixed side by side on the upper end surface of the gear disk 341.

[0033] Further, to fix the micro-porous thermal insulation material, a vertical rod 4 is provided at the rear end of the base 1. A connecting plate 5 is vertically fixed to the front end of the vertical rod 4. A pressing mechanism 7 for pressing the thermal insulation material is provided at the lower end of the connecting plate 5. The pressing mechanism 7 includes a cylinder 71 and a pressing plate 72. The cylinder 71 is fixed to the lower end of the connecting plate 5. The telescopic rod of the cylinder 71 is connected to the pressing plate 72. The pressing plate 72 corresponds to the position of the cutting template 8. After placing the micro-porous thermal insulation material to be cut on the cutting template 8, the cylinder 71 extends to make the pressing plate 72 press the micro-porous thermal insulation material, preventing the micro-porous thermal insulation material from shifting during the cutting process and affecting the cutting quality.

[0034] Further, to be applicable to the cutting of micro-porous thermal insulation materials with different waist shapes, a cushion plate 9 is provided between the cutting template 8 and the base 1. Connecting blocks 10 are provided at both the front and rear ends of the cutting template 8. The connecting blocks 10 are connected to the cushion plate 9 by bolts. According to the different waist shapes of the micro-porous thermal insulation materials to be cut, the appropriate cutting template 8 is replaced to improve the universality of use.

[0035] Further, to prevent the cutting debris from splashing everywhere, a cover frame 2 is provided on the upper end of the base 1.

[0036] Further, in order to improve the connection strength of the connecting plate 5, a diagonal brace 6 is provided between the vertical rod 4 and the connecting plate 5.

[0037] During use: Select a suitable cutting template 8 according to the trapezoidal waist shape required for the micro-porous thermal insulation material, then fix the cutting template 8 to the backing plate 9 with bolts, and then place the micro-porous thermal insulation material to be cut on the cutting template 8. Control the second hydraulic telescopic rod 342 to extend or contract, thereby driving the gear disc 341 to rotate, and the cutting wheel 32 rotates accordingly until it is adjusted to be on the same oblique line as the waist of the cutting template 8. Then start the cutting motor 31 to make the cutting wheel 32 rotate at high speed, and at the same time control the first hydraulic telescopic rod 334 to contract, so that the cutting wheel 32 cuts along the edge position of the cutting template 8, cutting off the excess part of the micro-porous thermal insulation material, so that the two waists of the micro-porous thermal insulation material after cutting are the same as those of the cutting template 8.

[0038] The utility model can cut both sides of the micro-porous thermal insulation material into a trapezoidal structure at one time, and at the same time ensure that the two waists of the trapezoid are the same, which not only greatly improves the cutting efficiency, but also ensures the cutting quality, reduces the number of reworks, and speeds up the working rhythm.

[0039] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A microporous thermal insulation material cutting device, characterized in that: include: Base (1); The cutting template (8) is a trapezoidal structure and is placed in the middle of the upper end of the base (1). The two sides of the cutting template (8) are the trapezoidal sides required for cutting the thermal insulation material. The cutting components (3) are two in number and are symmetrically arranged on both sides of the cutting template (8) and are used to cut the two sides of the thermal insulation material into the same shape as the two sides of the cutting template (8).

2. A microporous thermal insulation material cutting device according to claim 1, characterized in that: The cutting assembly (3) comprises a cutting motor (31), a cutting wheel (32), a translation mechanism (33) and an angle adjustment mechanism (34); the cutting wheel (32) is connected to the output shaft of the cutting motor (31); the cutting motor (31) is arranged at the upper end of the translation mechanism (33) for controlling the linear movement of the cutting wheel (32); the upper end of the angle adjustment mechanism (34) is connected to the translation mechanism (33) for adjusting the cutting trajectory of the cutting wheel (32).

3. A microporous thermal insulation material cutting device according to claim 2, characterized in that: The translation mechanism (33) comprises a support plate (331), a slider (332), a slide rail (333), a first hydraulic telescopic rod (334) and a fixed plate (335); the cutting motor (31) is fixed to the upper end of the support plate (331); a slider (332) is provided at the lower end of the support plate (331); the slider (332) is slidably connected to the slide rail (333); one end of the slide rail (333) is connected to the fixed plate (335); the fixed end of the first hydraulic telescopic rod (334) is connected to the fixed plate (335); and the telescopic end of the first hydraulic telescopic rod (334) is connected to the support plate (331).

4. A microporous thermal insulation material cutting device according to claim 3, characterized in that: The angle adjustment mechanism (34) comprises a toothed disc (341), a second hydraulic telescopic rod (342), a rack (343) and a rotating shaft (344); the lower end of the rotating shaft (344) is rotatably connected to the base (1); the toothed disc (341) is fixed to the upper end of the rotating shaft (344); the rack (343) is arranged on one side of the toothed disc (341) and the rack (343) is meshingly connected to the toothed disc (341); the second hydraulic telescopic rod (342) is arranged between the side surface of the base (1) and the rack (343); and the slide rail (333) is fixed to the upper end surface of the toothed disc (341).

5. A microporous thermal insulation material cutting device according to claim 4, characterized in that: There are two slide rails (333), and the two slide rails (333) are fixed side by side on the upper end surface of the toothed disc (341).

6. A microporous thermal insulation material cutting device according to claim 1, characterized in that: The rear end of the base (1) is provided with a vertical pole (4), the front end of the vertical pole (4) is vertically fixed with a connecting plate (5), and the lower end of the connecting plate (5) is provided with a pressing mechanism (7) for pressing the heat insulation material.

7. A microporous thermal insulation material cutting device according to claim 6, characterized in that: The clamping mechanism (7) comprises a cylinder (71) and a pressing plate (72); the cylinder (71) is fixed to the lower end of the connecting plate (5); the telescopic rod of the cylinder (71) is connected to the pressing plate (72); and the pressing plate (72) corresponds to the position of the cutting template (8).

8. The microporous thermal insulation material cutting device according to claim 1, characterized in that: A pad (9) is provided between the cutting template (8) and the base (1), and connecting blocks (10) are provided at both the front and rear ends of the cutting template (8), and the connecting blocks (10) and the pad (9) are connected by bolts.

9. The microporous thermal insulation material cutting device according to claim 1, characterized in that: A cover frame (2) is provided at the upper end of the base (1).

10. The microporous thermal insulation material cutting device according to claim 6, characterized in that: A diagonal brace (6) is provided between the vertical pole (4) and the connecting plate (5).