Thermal insulation material production device

By designing a thermal insulation material production device including a U-shaped frame, guide plate assembly and electric steel wire, the problems of low groove efficiency, low accuracy and high manual operation risks in the prior art are solved, and efficient and accurate automatic grooves are achieved, reducing the risk of scalding.

CN222932968UActive Publication Date: 2025-06-03LANGFANG XUZHEN NEW BUILDING MATERIALS CO LTD
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Patent Information

Application Number
CN202421904271.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-07
Publication Date
2025-06-03
Estimated Expiration
2034-08-07

AI Technical Summary

Technical Problem

The existing insulation material groove technology has low efficiency and low accuracy, and manual operation can easily lead to scalding.

Method used

A thermal insulation material production device is designed, using U-shaped frames, guide plate components, motors, cylinders and other automation components, and cuts in the U-shaped guide groove through electric heating wires to achieve automatic groove opening.

Benefits of technology

It improves groove efficiency and accuracy, reduces the risk of manual intervention and scalding, and ensures the consistency of the quality of the product.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222932968U_ABST
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Abstract

The utility model relates to the technical field of thermal insulation material grooving, in particular to a thermal insulation material production device which comprises a U-shaped rack, guide plate assemblies are installed at the top ends of the two sides of the U-shaped rack, U-shaped guide grooves are formed in the guide plate assemblies, a first motor is fixedly embedded in the side wall of the U-shaped rack, and a second motor is fixedly embedded in the side wall of the U-shaped rack. An output shaft of the first motor is fixedly connected with a sleeve, the end of the sleeve is slidably connected with a sliding rod, a blocking part is fixed to the end of the sliding rod, the outer side of the sliding rod is sleeved with a reset spring, the two ends of the reset spring make contact with the blocking part and the sleeve correspondingly, and a square sliding block is hinged to one side of the blocking part through a hinge shaft. According to the thermal insulation material production device, cutting, supporting and other actions are achieved through the motor, the air cylinder and other automatic components, manual intervention is reduced, the production efficiency and the automation level are improved, and the risk of scalding workers is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of grooving of thermal insulation materials, in particular to a production device for thermal insulation materials. Background Art

[0002] When thermal insulation board materials are actually used, grooving treatment is often required. Manual grooving has low efficiency, and the grooving accuracy cannot be guaranteed, and the qualified rate is relatively low. Grooving is generally carried out by using an electric heating wire for cutting, which is easy to scald workers.

[0003] Therefore, it is necessary to provide a production device for thermal insulation materials to solve the above technical problems. Content of the Utility Model

[0004] To solve the above technical problems, the utility model provides a production device for thermal insulation materials.

[0005] A production device for thermal insulation materials provided by the utility model includes a U-shaped frame. Guide plate assemblies are installed at the top ends of both sides of the U-shaped frame. A U-shaped guide groove is arranged in the guide plate assembly. A first motor is embedded and fixed on the side wall of the U-shaped frame. The output shaft of the first motor is fixedly connected with a sleeve. A sliding rod is slidably connected to the end of the sleeve. A blocking portion is fixed to the end of the sliding rod. A return spring is sleeved outside the sliding rod. Both ends of the return spring are in contact with the blocking portion and the sleeve respectively. One side of the blocking portion is hinged with a square slider through a hinge shaft, and the square slider is matched with the U-shaped guide groove. A connecting portion is arranged at one end of the square slider. A steel wire for cutting thermal insulation materials is installed between the two connecting portions. A storage battery is fixed on the side wall of the U-shaped frame. The positive and negative electrodes of the storage battery are electrically connected to both ends of the steel wire respectively.

[0006] Preferably, a cylinder is fixed on the inner wall of the bottom of the U-shaped frame, and a support plate for supporting the blank of the thermal insulation material is fixed to the output shaft of the cylinder.

[0007] Preferably, the guide plate assembly includes a second motor fixed on the U-shaped frame. A lead screw is fixed to the end of the output shaft of the second motor. The thread directions of both ends of the lead screw are opposite and the thread pitches are equal. Both ends of the lead screw are connected with sliding plates through threads, and the two sliding plates are in contact with each other. The bottom of the sliding plate is in contact with the top of the U-shaped frame. An L-shaped groove is arranged on the sliding plate, and the U-shaped guide groove is formed by enclosing two L-shaped grooves.

[0008] Preferably, the bending part of the L-shaped groove is in a right-angle transition.

[0009] Preferably, the steel wire is arranged in a straight line.

[0010] Compared with the related art, the utility model provided has the following beneficial effects:

[0011] By setting the U-shaped guide groove and combining with the cooperation of components such as the first motor, when grooving the same type of insulation material blank, the consistency of the grooving dimension quality is ensured.

[0012] This device realizes actions such as cutting and supporting through automated components such as motors and cylinders, reduces manual intervention, improves production efficiency and automation level, and reduces the risk of scalding workers. Brief Description of the Drawings

[0013] Figure 1 It is a schematic diagram of the overall structure of the present utility model;

[0014] Figure 2 It is a schematic diagram of the relative positions of the sleeve and the sliding rod of the present utility model;

[0015] Figure 3 It is the front view of the present utility model;

[0016] Figure 4 It is a schematic diagram of the skateboard structure of the present utility model.

[0017] Reference numerals in the drawings: 1, U-shaped frame; 2, guide plate assembly; 3, U-shaped guide groove; 4, first motor; 5, sleeve; 6, sliding rod; 7, blocking part; 8, return spring; 9, square slider; 10, connecting part; 11, steel wire; 12, storage battery; 13, cylinder; 14, support plate; 15, second motor; 16, lead screw; 17, skateboard; 18, L-shaped groove. Detailed Description of the Invention

[0018] The present utility model will be further described below in conjunction with the drawings and embodiments.

[0019] Please refer to Figures 1 to 4 , a production device for insulation materials, with the U-shaped frame 1 as the main support structure. On the top ends of both sides of the U-shaped frame 1, the guide plate assemblies 2 are carefully installed, and U-shaped guide grooves 3 are provided inside these assemblies to provide precise guidance for subsequent cutting actions. On the side wall of the U-shaped frame 1, the first motor 4 is firmly embedded and fixed, and its output shaft is closely connected to the sleeve 5 to ensure stable power transmission. The end of the sleeve 5 is connected to the sliding rod 6 in a sliding connection manner, and a blocking part 7 is fixed at the end of the sliding rod 6. Such a design enables the sliding rod 6 to slide flexibly within the sleeve 5.

[0020] On the outer side of the sliding rod 6, a return spring 8 is ingeniously sleeved. Its two ends are in close contact with the blocking portion 7 and the sleeve 5 respectively, and it is always in a compressed state, providing a stable restoring force for the movement of the square slider 9. On one side of the blocking portion 7, it is connected to the square slider 9 through a hinge shaft, enabling the square slider 9 to move flexibly within the U-shaped guide groove 3 while maintaining a tight fit with the U-shaped guide groove 3. One end of the square slider 9 is provided with a connecting portion 10. Between the two connecting portions 10, a steel wire 11 for cutting the thermal insulation material is carefully installed. It is arranged in a straight line and in a taut state, ensuring the flatness of the cutting surface and the accuracy of cutting.

[0021] On the side wall of the U-shaped frame 1, a storage battery 12 is also fixed. Its positive and negative electrodes are electrically connected to the two ends of the steel wire 11 respectively, providing stable electric energy for the steel wire 11, enabling it to generate heat and perform effective cutting. When the first motor 4 is started, it drives the sleeve 5 to rotate. Since the square slider 9 is arranged within the U-shaped guide groove 3 and the return spring 8 is always in a compressed state, therefore, through the forward and reverse rotation of the first motor 4, the square slider 9 can move stably along the U-shaped guide groove 3, thereby driving the steel wire 11 to make a U-shaped movement. Combining with the heating effect of the storage battery 12 on the steel wire 11, the heated steel wire 11 can accurately perform a U-shaped grooving on the blank of the thermal insulation material.

[0022] On the bottom inner wall of the U-shaped frame 1, a cylinder 13 is fixed. Its output shaft is closely connected to a support plate 14 for supporting the blank of the thermal insulation material. Through the telescopic action of the cylinder 13, the support plate 14 and the blank of the thermal insulation material can be driven to move up and down, thereby accurately controlling the depth of grooving. In order to further enhance the stability of the blank of the thermal insulation material and avoid movement during the cutting process, a fixture for fixing and positioning the blank of the thermal insulation material can also be installed on the support plate 14.

[0023] The design of the guide plate assembly 2 is also very ingenious. It is fixed on the U-shaped frame 1 and includes a second motor 15. At the end of the output shaft of the second motor 15, a lead screw 16 is fixed. The thread directions at both ends of it are opposite and the thread pitches are equal. Both ends of the lead screw 16 are connected to the sliding plates 17 by means of screw threads, and the two sliding plates 17 are in close contact. The bottom of the sliding plate 17 is in contact with the top of the U-shaped frame 1, providing stable support for it. On the sliding plate 17, an L-shaped groove 18 is provided, and the U-shaped guide groove 3 is ingeniously formed by enclosing two L-shaped grooves 18.

[0024] Driven by the second motor 15, the lead screw 16 can rotate flexibly, thereby driving the two slide plates 17 to move away from or towards each other, so as to accurately control the width of the U-shaped guide groove 3. Such a design enables the device to be applicable to U-shaped groove grooving requirements of different widths. At the same time, the bent part of the L-shaped groove 18 adopts a right-angle transition design, ensuring the smoothness and stability of the square slider 9 during movement. The straight setting and tensioned state of the steel wire 11 further improve the flatness of the cutting surface and the accuracy of cutting.

[0025] The above are only the embodiments of the present invention, and do not limit the patent scope of the present invention accordingly. Any equivalent structure or equivalent process transformation made by using the content of the specification and drawings of the present invention, or directly or indirectly applied in other related technical fields, shall be equally included in the patent protection scope of the present invention.

Claims

1. A thermal insulation material production device, characterized in that: The invention comprises a U-shaped frame (1), wherein guide plate assemblies (2) are installed at the top ends of both sides of the U-shaped frame (1), a U-shaped guide groove (3) is arranged in the guide plate assembly (2), a first motor (4) is embedded and fixed in the side wall of the U-shaped frame (1), an output shaft of the first motor (4) is fixedly connected to a sleeve (5), an end of the sleeve (5) is slidably connected to a slide rod (6), a blocking portion (7) is fixed to the end of the slide rod (6), a return spring (8) is sleeved on the outer side of the slide rod (6), and the return spring (8) is The two ends of the spring (8) are in contact with the blocking portion (7) and the sleeve (5) respectively; a square slider (9) is hingedly connected to one side of the blocking portion (7) via a hinge shaft, and the square slider (9) is matched with the U-shaped guide groove (3); a connecting portion (10) is provided at one end of the square slider (9); a steel wire (11) for cutting the heat-insulating material is installed between the two connecting portions (10); a storage battery (12) is fixed to the side wall of the U-shaped frame (1); the positive and negative electrodes of the storage battery (12) are electrically connected to the two ends of the steel wire (11) respectively.

2. A thermal insulation material production device according to claim 1, characterized in that: A cylinder (13) is fixed to the inner wall of the bottom of the U-shaped frame (1), and a support plate (14) for supporting a blank of thermal insulation material is fixed to the output shaft of the cylinder (13).

3. A thermal insulation material production device according to claim 1, characterized in that: The guide plate assembly (2) comprises a second motor (15) fixed on the U-shaped frame (1), a screw rod (16) being fixed to the end of the output shaft of the second motor (15), the screw threads at both ends of the screw rod (16) having opposite rotation directions and equal thread pitches, a slide plate (17) being connected to both ends of the screw rod (16) through threads, and the two slide plates (17) being arranged in contact with each other, the bottom of the slide plate (17) being in contact with the top of the U-shaped frame (1), an L-shaped groove (18) being provided on the slide plate (17), and the U-shaped guide groove (3) being surrounded by the two L-shaped grooves (18).

4. A thermal insulation material production device according to claim 3, characterized in that: The bending part of the L-shaped groove (18) is in a right-angle transition.

5. The thermal insulation material production device according to claim 1, characterized in that: The steel wire (11) is arranged in a straight line.