Detection marking device for square electrical component with pins

By designing a square electrical component detection and marking device with pins, and using a robot to automatically detect and flip the electrical components, the problem of existing marking machines not being able to identify defective products and requiring manual flip is solved, and an efficient and automated detection and marking process is achieved.

CN222933576UActive Publication Date: 2025-06-03QINGDAO UNIMAGIC ELECTRONICS CO LTD
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Patent Information

Application Number
CN202422110598.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-29
Publication Date
2025-06-03
Estimated Expiration
2034-08-29

AI Technical Summary

Technical Problem

When existing marking machines mark square electrical components with pins, they cannot effectively identify defective products, and they need to manually flip the electrical components for smooth marking, resulting in inefficiency.

Method used

A square electrical component detection and marking device with pins is designed, including a first conveyor belt, a first robot, a detection assembly, a second robot, a temporary storage table and a second conveyor belt. The device automatically detects the qualification of electrical components by testing components, and uses robots to automatically flip and mark, realizing the detection and marking process without manual participation.

Benefits of technology

The device can automatically detect the qualification of electrical components, reduce the defective rate, and improve the overall marking speed and efficiency through automatic flip and marking, reduce manual participation, and reduce costs and labor intensity.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a detection marking device for square electrical components with pins, which relates to the technical field of marking machines and comprises a first conveying belt, a first manipulator, a detection component, a second manipulator, a temporary storage table and a second conveying belt, and the marking machine is arranged on the second conveying belt. The detection assembly comprises a detection table and a detection air cylinder, the piston end of the detection air cylinder is connected with a push plate, the detection table comprises a slidable object carrying plate, a plurality of strip-shaped holes are formed in the object carrying plate, a detection power connection plate is arranged in the detection table, and the detection power connection plate is communicated with a detection circuit; and a reset spring for resetting the loading plate is arranged on the detection table, so that the electric appliance elements can be transported, detected, overturned and marked, the quality of the marked finished electric appliance elements is ensured, the defective rate is reduced, manual overturning is not needed, and the overturning efficiency and the overall marking speed are improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of marking machines, in particular to a detection and marking device for square electrical components with pins. Background Art

[0002] A marking machine is a device used to mark the surface of an object. Now the marking technology has been relatively mature. The most common marking machines include pneumatic marking machines, electromagnetic marking machines, electrochemical marking machines, etc.

[0003] However, when the current marking device marks square electrical components with pins, there are two problems. One is that it is impossible to tell from the outside whether the electrical component can be used normally, and if marked directly, the defective rate is relatively high. The other is that most square electrical components are marked on the side, while the electrical components are generally transported normally, and the label needs to be manually laid down to be marked smoothly.

[0004] Generally, a detection device is used to check defective products. The detection device is existing, but generally requires manual participation to access the circuit. Therefore, even if detection can be carried out, the efficiency is relatively low.

[0005] Therefore, in view of the deficiencies of the above solutions in actual production and implementation, they are corrected and improved. At the same time, in the spirit of seeking excellence and with the assistance of professional knowledge and experience, and after various ingenious ideas and tests, a detection and marking device for square electrical components with pins is provided to solve the problems that the current marking machine cannot distinguish defective products when marking electrical components and needs to be manually laid down to be marked smoothly. Summary of the Utility Model

[0006] The purpose of the utility model is to provide a detection and marking device for square electrical components with pins to solve the above problems existing in the prior art.

[0007] The technical solution of the utility model is realized as follows:

[0008] A detection and marking device for square electrical components with pins includes a first conveyor belt, a first manipulator, a detection component, a second manipulator, a temporary storage table, and a second conveyor belt. The detection component and the temporary storage table are arranged between the first conveyor belt and the second conveyor belt. The detection component is located between the first conveyor belt and the temporary storage table. A marking machine is arranged on the second conveyor belt. The first manipulator is used to transfer the electrical component on the detection component to the temporary storage table and place the electrical component on the first conveyor belt on the detection component.

[0009] The second manipulator is used to transfer the electrical component on the temporary storage table to the second conveyor belt for marking.

[0010] The detection component includes a detection table and a detection cylinder. A push plate is connected to the piston end of the detection cylinder. The detection table includes a slidable load plate. A plurality of strip holes are provided on the load plate. A detection power connection board is arranged inside the detection table. The detection power connection board is connected to a detection circuit. A reset spring for resetting the load plate is arranged on the detection table.

[0011] The second manipulator includes a second support frame. A second electric slider that slides horizontally is arranged on the second support frame. A flipping cylinder is connected to the second electric slider. A second vertical driving cylinder is connected to the bottom side of the flipping plate of the flipping cylinder. A mechanical claw is arranged on the bottom plate of the second vertical driving cylinder.

[0012] As a preferred embodiment, a baffle is arranged at the output end of the first conveyor belt.

[0013] As a preferred embodiment, the first manipulator includes a first support frame and a clamping frame. A horizontal slide plate is arranged on the first support frame. A first electric slider that cooperates with it is arranged on the horizontal slide plate. A first vertical driving cylinder is arranged on the first electric slider. The piston end at the bottom of the first vertical driving cylinder is connected to the clamping frame. An electric gripper is arranged at each of the left and right ends of the clamping frame.

[0014] As a preferred embodiment, two detection cylinders are provided. The two detection cylinders are distributed on the left and right sides of the detection table. The piston ends of the two detection cylinders are connected to the same push plate.

[0015] As a preferred embodiment, a slideway and a pushing cylinder are arranged on the temporary storage table. A sensor is arranged on the pushing cylinder. The slideway and the pushing cylinder are arranged opposite to each other. The pushing cylinder is used to push the electrical components on the temporary storage table onto the slideway. The slideway is inclined.

[0016] When this solution is in use, the first conveyor belt conveys the square electrical components with pins (hereinafter simply referred to as electrical components) with the pins facing down to the baffle. The first manipulator grabs and places them on the load plate. Each pin extends from the strip hole to the bottom. In this state, the pins and the detection power connection board are not in contact. The detection power connection board is beside the corresponding pin. When the detection cylinder drives the push plate to push inward, the electrical component moves synchronously until the pin is in contact with the detection connection board. The detection circuit detects it to check whether this electrical component is qualified. After the detection is completed, the load plate resets under the action of the reset spring, and each pin is separated from each detection connection board.

[0017] After the loading board is reset, the first manipulator transfers the electrical components on the inspection table to the temporary storage table - during this process, the first manipulator will simultaneously transfer the electrical components on the first conveyor belt to the inspection table, which is carried out synchronously, and is completed by using two electric grippers at the lower part of the first manipulator.

[0018] After the electrical components reach the temporary storage table, the sensor detects them, and the pusher cylinder reacts according to the detection result: when the detection is unqualified, the pusher cylinder pushes it onto the slideway to kick out the marking process; when the detection is qualified, the pusher cylinder does not move, and the mechanical claw will grab it, use the flipping cylinder to flip it, transfer the side wall to the upper part, and send it to the second conveyor belt. The marking machine on the second conveyor belt will mark the electrical appliances passing by here.

[0019] The beneficial effects of the present utility model are:

[0020] The present utility model can transport, detect, flip, and mark electrical components, ensuring the quality of the marked finished electrical components, reducing the defective rate, being able to automatically connect to the detection circuit during use, being convenient and fast, and reducing human participation;

[0021] And the present utility model does not require manual flipping, improving the flipping efficiency and the overall marking speed, solving the problems that the current marking machine cannot identify defective products resulting in a high defective rate and the slow overall marking speed caused by manual participation in laying down electrical components, while reducing the labor intensity of workers, reducing working hours, reducing costs, with a high degree of mechanization in the whole process and a low operation error rate. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model, the following will briefly introduce the drawings required for use in the embodiments. Obviously, the following described drawings are only some embodiments of the present utility model. For those of ordinary skill in the art, without creative efforts, other drawings can be obtained based on these drawings.

[0023] Figure 1 It is a schematic structural diagram of an embodiment of the present utility model;

[0024] Figure 2 It is a schematic structural diagram of the first manipulator of the present utility model;

[0025] Figure 3 It is a top view of the detection component of the present utility model;

[0026] Figure 4 It is a schematic structural diagram of the second manipulator of the present utility model;

[0027] Figure 5 It is a schematic structural diagram of a square electrical component with pins.

[0028] In the figure, 1 is the first conveyor belt; 2 is the first manipulator; 3 is the baffle; 4 is the second manipulator; 5 is the marking machine; 6 is the second conveyor belt; 7 is the detection component; 8 is the temporary storage table; 9 is the first electric slider; 10 is the first vertical cylinder; 11 is the electric gripper; 12 is the clamping frame; 13 is the transverse slide plate; 14 is the first support frame; 15 is the push plate; 16 is the detection table; 17 is the return spring; 18 is the carrier plate; 19 is the strip hole; 20 is the detection cylinder; 21 is the second support frame; 22 is the flip plate; 23 is the second electric slider; 24 is the second vertical driving cylinder; 25 is the slideway; 27 is the flip cylinder; 28 is the mechanical claw; 29 is the sensor; 30 is the pushing cylinder; 31 is the pin. Specific embodiments

[0029] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments.

[0030] It should be noted that all the directional indications (such as up, down, left, right, front, back...) in the embodiments of the present invention are only used to explain the relative position relationship and movement conditions between components in a specific posture (as shown in the accompanying drawings). If this specific posture changes, the directional indications will also change accordingly.

[0031] In addition, the descriptions involving "first", "second", etc. in the present invention are only for descriptive purposes, and cannot be understood as indicating or implying their relative importance or implicitly indicating the quantity of the indicated technical features. Thus, the features defined with "first" and "second" may explicitly or implicitly include at least one such feature.

[0032] In the description of the embodiments, unless otherwise clearly specified and limited, terms such as "set", "connected", etc. should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or connected through an intermediate medium, and can also be the communication inside two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific situations.

[0033] As Figures 1 to 4As shown in the figure, a square electrical component detection and marking device with pins includes a first conveyor belt 1, a first manipulator 2, a detection component 7, a second manipulator 4, a temporary storage table 8, and a second conveyor belt 6. The detection component 7 and the temporary storage table 8 are arranged between the first conveyor belt 1 and the second conveyor belt 6. The detection component 7 is located between the first conveyor belt 1 and the temporary storage table 8. A marking machine 5 is arranged on the second conveyor belt 6. The first manipulator 2 is used to transfer the electrical components on the detection component 7 to the temporary storage table 8 and place the electrical components on the first conveyor belt 1 onto the detection components;

[0034] The second manipulator 4 is used to transfer the electrical components on the temporary storage table 8 to the second conveyor belt 6 for marking;

[0035] The detection component 7 includes a detection table 16 and a detection cylinder 20. The piston end of the detection cylinder 20 is connected with a push plate 15. The detection table 16 includes a slidable load plate 18. A number of strip holes 19 are arranged on the load plate 18. A detection power connection board is arranged inside the detection table 16. The detection power connection board is connected with a detection circuit. A return spring 17 for resetting the load plate 18 is arranged on the detection table 16;

[0036] The second manipulator 4 includes a second support frame 21. A second electric slider 23 that slides horizontally is arranged on the second support frame 21. A turning cylinder 27 is connected to the second electric slider 23. The bottom side of the turning plate 22 of the turning cylinder 27 is connected with a second vertical driving cylinder 24. A mechanical claw 28 is arranged on the bottom plate of the second vertical driving cylinder 24.

[0037] A baffle 3 is arranged at the output end of the first conveyor belt 1.

[0038] The first manipulator 2 includes a first support frame 14 and a clamping frame 12. A horizontal sliding plate 13 is arranged on the guiding opinion support frame. A first electric slider 9 that cooperates with it is arranged on the horizontal sliding plate 13. A first vertical driving cylinder is arranged on the first electric slider 9. The piston end at the bottom of the first vertical driving cylinder is connected with the clamping frame 12. An electric claw 11 is arranged at each of the left and right ends of the clamping frame 12.

[0039] Two detection cylinders 20 are arranged. The two detection cylinders 20 are distributed on the left and right sides of the detection table 16. The piston ends of the two detection cylinders 20 are connected with the same push plate 15.

[0040] A slideway 25 and a pushing cylinder 30 are arranged on the temporary storage table 8. A sensor 29 is arranged on the pushing cylinder 30. The slideway 25 and the pushing cylinder 30 are arranged opposite to each other. The pushing cylinder 30 is used to push the electrical components on the temporary storage table 8 onto the slideway 25. The slideway 25 is arranged in an inclined manner.

[0041] When this solution is in use, the first conveyor belt 1 conveys the square electrical components with pins (hereinafter simply referred to as electrical components) with the pins facing down to the baffle 3. The first manipulator 2 grabs and places them on the carrier plate 18. Each pin extends downward from the strip hole 19. In this state, the pins and the detection connection board are not in contact. The detection connection board is beside the corresponding pins. When the detection cylinder 20 drives the push plate 15 to push inward, the electrical component moves synchronously until the pins are in contact with the detection connection board, and the detection circuit detects it to check whether this electrical component is qualified. After the detection is completed, the carrier plate 18 resets under the action of the return spring 17, and each pin is separated from each detection connection board.

[0042] After the carrier plate 18 resets, the first manipulator 2 transfers the electrical component on the detection table 16 to the temporary storage table - in this process, the first manipulator 2 will synchronously transfer the electrical component on the first conveyor belt 1 to the detection table 16, which is carried out synchronously and is completed by the two electric grippers 11 at the lower part of the first manipulator 2.

[0043] After the electrical component reaches the temporary storage table 8, the sensor 29 detects it, and the pusher cylinder 30 reacts according to the detection result: when the detection is unqualified, the pusher cylinder 30 pushes it onto the slideway 25 to kick out the marking process; when the detection is qualified, the pusher cylinder 30 does not act, and the mechanical claw 28 will grab it, use the flipping cylinder 27 to flip it, transfer the side wall to the upper side, and send it to the second conveyor belt 6. The marking machine 5 on the second conveyor belt 6 will mark the electrical appliances passing by here.

[0044] The beneficial effects of the present utility model are:

[0045] The present utility model can transport, detect, flip, and mark electrical components, ensuring the quality of the marked finished electrical components, reducing the defective rate, being able to automatically connect to the detection circuit during use, being convenient and fast, and reducing human participation;

[0046] And the present utility model does not require manual flipping, improving the flipping efficiency and the overall marking speed, solving the problems that the current marking machine cannot identify defective products resulting in a high defective rate and the manual participation in laying down electrical components resulting in a slow overall marking speed. At the same time, it reduces the labor intensity of workers, reduces working hours, reduces costs, and has a high degree of mechanization and a low operation error rate in the whole process.

[0047] The above are only the preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model. In addition, the technical solutions between various embodiments can be combined with each other, but it must be based on the ability of those of ordinary skill in the art to implement; when the combination of technical solutions results in contradictions or cannot be implemented, it should be considered that such a combination of technical solutions does not exist and is not within the protection scope required by the present utility model.

Claims

1. A square electrical component detection and marking device with pins, characterized in that: It includes a first conveyor belt, a first manipulator, a detection component, a second manipulator, a temporary storage table, and a second conveyor belt. The detection component and the temporary storage table are arranged between the first conveyor belt and the second conveyor belt. The detection component is located between the first conveyor belt and the temporary storage table. A marking machine is arranged on the second conveyor belt. The detection assembly includes a detection platform and a detection cylinder, the piston end of the detection cylinder is connected to a push plate, the detection platform includes a slidable carrier plate, the carrier plate is provided with a plurality of strip holes, a detection power board is provided inside the detection platform, the detection power board is connected to a detection circuit, and a reset spring for resetting the carrier plate is provided on the detection platform; The second manipulator includes a second supporting frame, on which a second electric slider for transverse sliding is provided, the second electric slider is connected to a flip cylinder, the bottom side of the flip plate of the flip cylinder is connected to a second vertical drive cylinder, and the bottom plate of the second vertical drive cylinder is provided with a mechanical claw.

2. The detection and marking device for square electrical components with pins according to claim 1 is characterized in that: A baffle is provided at the output end of the first conveyor belt.

3. The detection and marking device for square electrical components with pins according to claim 1 is characterized in that: The first manipulator includes a first supporting frame and a clamping frame, the supporting frame is provided with a horizontal slide, the horizontal slide is provided with a first electric slider cooperating therewith, the first electric slider is provided with a first vertical driving cylinder, the piston end at the bottom of the first vertical driving cylinder is connected to the clamping frame, and an electric clamp is provided at each of the left and right ends of the clamping frame.

4. The detection and marking device for square electrical components with pins according to claim 1 is characterized in that: There are two detection cylinders, which are distributed on the left and right sides of the detection platform, and the piston ends of the two detection cylinders are connected to the same push plate.

5. The detection and marking device for square electrical components with pins according to claim 1 is characterized in that: The temporary storage table is provided with a slideway and a pushing cylinder, the pushing cylinder is provided with a sensor, the slideway and the pushing cylinder are arranged opposite to each other, the pushing cylinder is used to push the electrical components on the temporary storage table onto the slideway, and the slideway is arranged obliquely.