Novel flange for No.4 wheel outlet of ZB25 packaging machine

By designing the new flange of the ZB25 packaging machine No. 4 wheel export, and using a combined structure of polyurethane sealant and sealing ring, the problem of poor sealing of the packaging machine flange is solved, achieving better sealing effect and higher equipment reliability.

CN222934162UActive Publication Date: 2025-06-03ZHANGJIAKOU CIGARETTE FACTORY
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Patent Information

Application Number
CN202422005318.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-16
Publication Date
2025-06-03
Estimated Expiration
2034-08-16

AI Technical Summary

Technical Problem

The flange structure of the ZB25 small box packaging machine leads to poor sealing effect and oil leakage, which increases maintenance costs and affects production efficiency.

Method used

A new type of flange with a number 4 wheel outlet of ZB25 packaging machine is designed, adopting a combined structure of flange A and flange B. Flange A is equipped with a sealing step coated with polyurethane sealant, and flange B is equipped with a sealing ring. Flange A and flange B are tightened through threaded holes and fastening bolts to enhance the sealing effect.

Benefits of technology

It effectively improves the sealing effect, avoids oil leakage, improves the reliability and production efficiency of the equipment, and reduces maintenance risks.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222934162U_ABST
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Abstract

The utility model discloses a ZB25 packaging machine fourth wheel outlet novel flange which comprises a flange A and a flange B connected with the flange A in a matched mode, the flange A is provided with a center hole, a sealing step is arranged in the center hole, polyurethane sealant is smeared on the sealing step, and therefore the surface of the sealing step can be tightly attached to the top end face of the upper portion of the flange B; a plurality of threaded holes I are formed in the edge of the outer end of the flange A, a sealing ring is arranged on the side wall face of the upper portion of the flange B, so that the side wall face of the sealing ring can be tightly attached to the side wall face of the center hole, and a plurality of threaded holes II corresponding to the threaded holes I in position are formed in the edge of the outer end of the flange B; the flange A and the flange B are fastened together through cooperation of fastening bolts, the threaded holes I and the threaded holes II. According to the utility model, under the dual sealing of the polyurethane sealant and the sealing ring, the flange A and the flange B are more tightly attached together, so that the problem of oil leakage caused by improper sealing is avoided.
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Description

Technical Field

[0001] The utility model relates to the technical field of mechanical components of tobacco packaging machines, and particularly relates to a novel flange at the outlet of the fourth wheel of a ZB25 packaging machine. Background Art

[0002] In the actual production process, due to its mechanical principle and structural characteristics, the push rod of the ZB25 small box packaging machine reciprocates at a very high frequency, and the rated design operating efficiency reaches 400 revolutions per minute, which means that the push rod reciprocates up to 336,000 times a day. However, this high-frequency operation combined with its unique flange structure often results in poor sealing effect, thus causing serious oil leakage, greatly increasing the maintenance cost, seriously affecting the production efficiency, and also affecting the quality of cigarette pack products.

[0003] In the prior art, an O-ring is usually used to seal between the flanges as a whole. However, the O-ring easily causes the contact surface between the flanges to be uneven, resulting in gaps and unsealing between the flanges, and further causing unsealing between the oil seal and the push rod. After long-term operation, oil leakage will occur at the push rod part. Summary of the Utility Model

[0004] In view of this, the utility model provides a novel flange at the outlet of the fourth wheel of a ZB25 packaging machine, which can solve the technical problem that in the prior art, using an O-ring easily causes the contact surface between the flanges to be uneven, resulting in gaps and unsealing between the flanges, and oil leakage will occur after long-term operation.

[0005] To solve the above technical problem, the technical solution of the utility model is as follows:

[0006] A novel flange at the outlet of the fourth wheel of a ZB25 packaging machine, which includes flange A and flange B that is cooperatively connected with it. Flange A is provided with a central hole, and a sealing step is arranged inside the central hole. Polyurethane sealant is applied to the sealing step so that the surface of the sealing step can be closely attached to the upper top surface of flange B. A plurality of threaded holes Ⅰ are opened at the outer edge of flange A, a sealing ring is arranged on the upper side wall surface of flange B so that the side wall surface of the sealing ring can be closely attached to the side wall surface of the central hole. A plurality of threaded holes Ⅱ corresponding to the positions of the threaded holes Ⅰ are opened at the outer edge of flange B. Flange A and flange B are fastened together through the cooperation of fastening bolts with the threaded holes Ⅰ and threaded holes Ⅱ.

[0007] As an improvement of the above technical solution, the number of the threaded holes Ⅰ and the threaded holes Ⅱ is set to four.

[0008] Compared with the prior art, the technical solution of the utility model has the following beneficial effects:

[0009] The utility model has the characteristics of reasonable design, strong practicability, good sealing performance, etc. The polyurethane sealant is used to fill the gap between the upper top edges of flange A and flange B, providing the first layer of sealing protection between flange A and flange B. By setting a sealing ring on the upper side wall of flange B, flange A and flange B are more closely fitted together, providing the second layer of sealing protection between flange A and flange B, avoiding the occurrence of oil leakage problems caused by insufficient sealing, effectively improving the daily oil leakage problems, and solving the hidden dangers of equipment maintenance; by adding multiple fastening bolts used in conjunction with threaded hole Ⅰ and threaded hole Ⅱ, the fixing effect between flange A and flange B is more stable. While further improving the sealing effect, the probability of the gap between flange A and flange B increasing due to mechanical movement is reduced, increasing the reliability of the equipment;

[0010] Other beneficial effects of the utility model will be further described in the following specific embodiments. Brief Description of the Drawings

[0011] The following further describes the utility model in conjunction with the drawings and specific embodiments.

[0012] Figure 1 It is a front view structural schematic diagram of flange A of the utility model;

[0013] Figure 2 It is a bottom view structural schematic diagram of flange A of the utility model;

[0014] Figure 3 It is a front view structural schematic diagram of flange B of the utility model;

[0015] Figure 4 It is a bottom view structural schematic diagram of flange B of the utility model;

[0016] Wherein: 1. Flange A; 101. Central hole; 102. Sealing step; 103. Threaded hole Ⅰ; 2. Flange B; 201. The upper part of flange B; 202. Threaded hole Ⅱ. Specific Embodiments

[0017] The following will clearly and completely describe the technical solutions in the embodiments of the utility model in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only a part of the embodiments of the utility model, rather than all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the utility model.

[0018] In the description of the present utility model, it should be understood that the orientation or positional relationship indicated by terms such as "above", "below", "front", "rear", "left", "right", "inside", "outside", etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to the present utility model.

[0019] In the present utility model, unless otherwise clearly defined and limited, terms such as "set", "installed", "connected", "connected to", "fixed", "communicated with", etc. should be understood in a broad sense. For example, it can be a fixed connection or a detachable connection; it can be a mechanical connection; it can be directly connected or indirectly connected through an intermediate medium. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.

[0020] As Figures 1 to 4 shown, a new type of flange at the outlet of the fourth wheel of the ZB25 packaging machine

[0021] It includes flange A1 and flange B2 which is cooperatively connected with it. The flange A1 is provided with a central hole 101. A sealing step 102 is arranged inside the central hole 101. Polyurethane sealant is applied to the sealing step 102 so that the surface of the sealing step 102 can be closely attached to the top surface of the upper part 201 of flange B. A plurality of threaded holes I103 are opened at the outer edge of the flange A1. A sealing ring is arranged on the side wall surface of the upper part 201 of the flange B so that the side wall surface of the sealing ring can be closely attached to the side wall surface of the central hole 101. A plurality of threaded holes II202 corresponding to the positions of the threaded holes I103 are opened at the outer edge of the flange B2. The flange A1 and the flange B2 are fastened together through the cooperation of fastening bolts with the threaded holes I103 and the threaded holes II202;

[0022] In the embodiment of the present utility model, the polyurethane sealant has high tensile strength, excellent elasticity, wear resistance, oil resistance and cold resistance. The elongation at break of the polyurethane sealant can reach about 900%. Therefore, using the polyurethane sealant can extend the sealing life between the flange A1 and the flange B2;

[0023] In the embodiment of the present utility model, the diameter of the upper part 201 of the flange B is smaller than the diameter of the central hole 101 of the flange A1. There is a chamfer at the top edge of the upper part 201 of the flange B, so that when the top of the upper part 201 of the flange B is aligned and enters the central hole 101 of the flange A1 and contacts the surface of the sealing step 102 of the flange A1, there is a gap of 0.02 mm between the side wall surface of the central hole 101 of the flange A1 and the top edge of the upper part 201 of the flange B, and there is a gap of 0.01 mm between the side wall surface of the central hole 101 of the flange A1 and the side wall surface of the upper part 201 of the flange B. The polyurethane sealant can fill the gap between the flange A1 and the top edge of the upper part 201 of the flange B, providing the first layer of sealing protection between the flange A1 and the flange B2. By setting a sealing ring on the side wall surface of the upper part 201 of the flange B, the flange A1 and the flange B2 are more closely fitted together, providing the second layer of sealing protection between the flange A1 and the flange B2, avoiding the occurrence of oil leakage problems caused by insufficient sealing, effectively improving the daily oil leakage problem, and solving the hidden danger of equipment maintenance;

[0024] In the embodiment of the present utility model, four threaded holes Ⅰ103 and threaded holes Ⅱ202 are provided. The arrangement of multiple fastening bolts between the flange A1 and the flange B2 makes the fixing effect more stable. While further improving the sealing effect, it reduces the probability of the gap between the flange A1 and the flange B2 increasing due to mechanical movement, and increases the reliability of the equipment.

[0025] Combined with the above content, the working principle of the present utility model is as follows:

[0026] When sealing between the flange A1 and the flange B2, first, a sealing ring is sleeved on the side wall surface of the upper part 201 of the flange B. Subsequently, polyurethane sealant is applied to the sealing step 102 of the flange A1. The top surface of the upper part 201 of the flange B gradually approaches and contacts the surface of the sealing step 102 of the flange A1. At this time, the polyurethane sealant can fill the gap between the flange A1 and the top edge of the upper part 201 of the flange B, forming the first layer of sealing protection between the flange A1 and the flange B2. As the sealing ring on the side wall surface of the upper part 201 of the flange A1 and the flange B contacts, the flange A1 and the flange B2 are more closely fitted together, providing the second layer of sealing protection between the flange A1 and the flange B2, effectively reducing the risk of oil leakage. Finally, through the cooperation of the fastening bolts with the threaded holes Ⅰ103 and the threaded holes Ⅱ202 in sequence, the fixing effect between the flange A1 and the flange B2 is more stable, further improving the sealing effect.

[0027] Finally, it should be noted that the above are only the preferred embodiments of the present utility model and are not used to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions recorded in the foregoing embodiments or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.

Claims

1. A new type of flange for the fourth wheel outlet of a ZB25 packaging machine, characterized by: It includes a flange A and a flange B connected thereto. The flange A is provided with a center hole. A sealing step is provided inside the center hole. The sealing step is coated with polyurethane sealant so that the surface of the sealing step can fit tightly with the upper top surface of the flange B. The outer edge of the flange A is provided with a plurality of threaded holes I. The upper side wall of the flange B is provided with a sealing ring so that the side wall surface of the sealing ring can fit tightly with the side wall surface of the center hole. The outer edge of the flange B is provided with a plurality of threaded holes II corresponding to the positions of the threaded holes I. The flange A and the flange B are fastened together by fastening bolts and the threaded holes I and II.

2. According to claim 1, a new type of flange for the fourth wheel outlet of a ZB25 packaging machine is characterized in that: The number of the threaded holes I and II is four.