Automatic wire arranging device

Abstract

The utility model provides an automatic wire arranging device which comprises a mounting base and two wire arranging mechanisms arranged on the mounting base, the two wire arranging mechanisms are arranged corresponding to the left side and the right side of the mounting base, and each wire arranging mechanism is horizontally installed on the mounting base in a sliding mode. Driving mechanisms used for driving the corresponding wire arranging mechanisms to slide are arranged on the left side and the right side of the installation base respectively. Two guide rods are arranged on the mounting seat at an interval, the length direction of each guide rod is the same as the sliding direction of the wire arranging mechanism, and an accommodating gap for accommodating the driving mechanism is formed between the two guide rods. The automatic wire arranging device has the advantages of being simple in structure, stable, reliable and easy to use and maintain, can be used in cooperation with a welding wire winding machine, can play a good wire arranging role on welding wires entering the welding wire winding machine, and is beneficial to improving the layer winding effect and the layer winding precision of the welding wires.

Description

Technical Field

[0001] The utility model belongs to the technical field of wire welding rod production equipment, and particularly relates to an automatic wire arranging device. Background Art

[0002] Welding is a commonly used process in industrial production, and welding rods are generally used during welding. The requirements for welding rods are that the wire is round and smooth, and has strong bending regularity. Only by meeting such requirements can the welding quality be guaranteed. Therefore, after the welding rods are produced, they must be straightened by a wire layer winding machine with tight wire arrangement and then wound into coils. The wire arranging step of the existing wire winding machine is the most important link in the winding process. When arranging wires, the welding rods need to be closely attached to the outer surface of the drum, and then the welding rods are closely arranged on the drum without loose arrangement, otherwise, phenomena such as wire pinching and wire pressing will occur. Therefore, the wire arranging device needs to be quickly adjusted according to needs, and the wire arranging device should be stable before and after adjustment. However, the moving accuracy and stability of the roller in the existing wire arranging device are not good, which is not conducive to improving the wire arranging accuracy of the welding rods and affects the winding effect of the welding rods. Content of the Utility Model

[0003] In view of this, the utility model aims to provide an automatic wire arranging device to solve the problems that the moving accuracy and stability of the roller in the existing wire arranging device are not good, which affects the winding effect of the welding rods.

[0004] To achieve the above object, the technical solution of the utility model is realized as follows:

[0005] An automatic wire arranging device includes a mounting base and a wire arranging mechanism arranged on the mounting base. Two wire arranging mechanisms are arranged corresponding to the left and right sides of the mounting base. Each wire arranging mechanism is horizontally slidably mounted on the mounting base, and driving mechanisms for driving the corresponding wire arranging mechanisms to slide are respectively arranged on the left and right sides of the mounting base; two guide rods are spaced on the mounting base, and the length direction of each guide rod is the same as the sliding direction of the wire arranging mechanism, and there is an accommodation gap for accommodating the driving mechanism between the two guide rods; the wire arranging mechanism includes a sliding seat, a limiting rod vertically arranged on the sliding seat, and a rotating sleeve rotatably arranged on the limiting rod. The rotating sleeve is coaxially arranged with the limiting rod, and a linear bearing for slidably cooperating with the guide rod is arranged on the sliding seat.

[0006] Further, the driving mechanism includes a telescopic rod, the fixed end of the telescopic rod is arranged on the mounting base, and the telescopic end is connected to the sliding seat through a floating joint.

[0007] Further, the fixed end of the telescopic rod is detachably mounted on the mounting base, and a through hole for the telescopic end of the telescopic rod to pass through is arranged on the mounting base, and the through hole is communicated with the accommodation gap.

[0008] Further, the guide rod is detachably mounted on the mounting base, and the mounting base is provided with a mounting hole for mounting the guide rod.

[0009] Further, the limiting rod is detachably mounted on the sliding seat, and the sliding seat is provided with a limiting groove for cooperating with the limiting rod.

[0010] Further, the limiting rod is fixedly mounted on the limiting seat through a fixing screw, and a shielding cover for shielding the fixing screw is provided at a position corresponding to the limiting rod on the sliding seat. The shielding cover is slidably mounted on the sliding seat, and the sliding direction of the shielding cover is the same as the length direction of the limiting rod.

[0011] Further, at least two fixing screws are arranged at intervals along the length direction of the limiting rod. An elastic member capable of cooperating with the fixing screw is provided on the side of the shielding cover facing the limiting rod. An arc-shaped protrusion is provided at a position corresponding to the adjacent two fixing bolts on the elastic member.

[0012] Further, both the upper and lower ends of the rotating sleeve are rotatably mounted on the limiting rod through bearings; a limiting ring for limiting the lower bearing of the rotating sleeve is provided below the limiting rod, and a bearing gland for limiting the upper bearing of the rotating sleeve is provided above. The bearing gland is detachably mounted on the limiting rod.

[0013] Compared with the prior art, the automatic wire arranging device of the present invention has the following advantages:

[0014] The automatic wire arranging device of the present invention has the advantages of simple structure, stable and reliable, easy to use and maintain. It can be used in cooperation with a wire welding coiling machine, and can play a good role in arranging the wire entering the wire welding coiling machine, which is beneficial to improving the winding effect and winding accuracy of the wire. By arranging two guide rods on the mounting base and using the linear bearings on the sliding seat to slidably cooperate with the guide rods, it is beneficial to reduce the resistance of the sliding seat to move, and it is convenient for the driving mechanism to drive the sliding seat to move more accurately and quickly. At the same time, by arranging the driving mechanism between the two guide rods, the stress condition of the sliding seat is improved, thereby improving the moving accuracy of the driving mechanism to drive the sliding seat, which is beneficial to further improving the wire arranging effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] The drawings constituting a part of the present invention are used to provide a further understanding of the present invention. The schematic embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation to the present invention. In the drawings:

[0016] Figure 1 is a schematic structural diagram of an automatic wire arranging device according to an embodiment of the present invention;

[0017] Figure 2Schematic structural diagram of a wire arranging mechanism in an automatic wire arranging device according to an embodiment of the present invention.

[0018] Explanation of reference numerals:

[0019] 1. Mounting seat; 2. Guide rod; 3. Sliding seat; 4. Linear bearing; 5. Floating joint; 6. Driving mechanism; 7. Limiting rod; 8. Rotating sleeve; 9. Limiting groove; 10. Fixing screw; 11. Shielding cover; 12. Elastic member; 13. Protruding portion; 14. Limiting ring; 15. Bearing gland. Specific embodiments

[0020] It should be noted that, without conflict, the embodiments in the present invention and the features in the embodiments can be combined with each other.

[0021] In the description of the present invention, it should be understood that the orientation or positional relationship indicated by the terms "center", "longitudinal", "transverse", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to the present invention. In addition, the terms "first", "second", etc. are only used for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly indicating the quantity of the indicated technical features. Thus, the features defined with "first", "second", etc. can explicitly or implicitly include one or more of such features. In the description of the present invention, unless otherwise specified, the meaning of "plurality" is two or more.

[0022] In the description of the present invention, it should be noted that unless otherwise clearly defined and limited, the terms "mount", "connect", "couple" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the internal communication of two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood through specific situations.

[0023] The present invention will be described in detail below with reference to the drawings and in conjunction with the embodiments.

[0024] An automatic wire arranging device, as Figure 1 and Figure 2As shown in the figure, it includes a mounting base 1 and a wire arranging mechanism arranged on the mounting base 1. Two wire arranging mechanisms are provided corresponding to the left and right sides of the mounting base 1. Each wire arranging mechanism is horizontally slidably mounted on the mounting base 1. Driving mechanisms 6 for driving the corresponding wire arranging mechanisms to slide are respectively provided on the left and right sides of the mounting base 1; Two guide rods 2 are spaced on the mounting base 1. The length direction of each guide rod 2 is the same as the sliding direction of the wire arranging mechanism. There is an accommodation gap for accommodating the driving mechanism 6 between the two guide rods 2; The wire arranging mechanism includes a sliding seat 3, a limiting rod 7 vertically arranged on the sliding seat 3, and a rotating sleeve 8 rotatably arranged on the limiting rod 7. The rotating sleeve 8 is coaxially arranged with the limiting rod 7. A linear bearing 4 slidably matched with the guide rod 2 is provided on the sliding seat 3.

[0025] Exemplarily, the mounting base 1 can be installed and fixed on the wire winding machine by screws. Those skilled in the art can also choose other ways to arrange the mounting base 1 according to actual needs, so that the wire arranging mechanism on the mounting base 1 can play a role in arranging the wire entering the wire winding machine. This will not be elaborated here.

[0026] In the actual application process, two linear bearings 4 are provided on the sliding seat 3 corresponding to the guide rods 2. Each linear bearing 4 is installed and fixed on the sliding seat 3 by screws. Through holes for installing the linear bearings 4 are provided on the sliding seat 3. By arranging two guide rods 2 on the mounting base 1 and using the linear bearings 4 on the sliding seat 3 to slidably cooperate with the guide rods 2, it is beneficial to reduce the resistance of the sliding seat 3 to move, and it is convenient for the driving mechanism 6 to drive the sliding seat 3 to move more precisely and quickly. In addition, by arranging the driving mechanism 6 between the two guide rods 2, the stress condition of the sliding seat 3 is improved, thereby improving the moving accuracy of the driving mechanism 6 to drive the sliding seat 3, which is beneficial to improving the wire arranging effect of the wire.

[0027] Optionally, the driving mechanism 6 includes a telescopic rod. The fixed end of the telescopic rod is arranged on the mounting base 1, and the telescopic end is connected to the sliding seat 3 through a floating joint 5. Exemplarily, the fixed end of the telescopic rod is detachably installed on the mounting base 1. A through hole for the telescopic end of the telescopic rod to pass through is provided on the mounting base 1, and the through hole is communicated with the accommodation gap.

[0028] Specifically, the telescopic rod can adopt an electric push rod or a telescopic cylinder. The fixed end of the telescopic rod can be installed and fixed on the mounting base 1 by screws. Threaded connections are adopted between the telescopic end of the telescopic rod and the floating joint 5, and between the sliding seat 3 and the floating joint 5. In the actual use process, by using the floating joint 5 to connect the telescopic end of the telescopic rod and the sliding seat 3, it is beneficial to reduce the influence of insufficient assembly accuracy or machining accuracy on the moving stability of the sliding seat 3, so as to ensure that the wire arranging mechanism can continuously and stably arrange the wire.

[0029] Optionally, the guide rod 2 is detachably mounted on the mounting seat 1, and the mounting seat 1 is provided with a mounting hole for mounting the guide rod 2. Exemplarily, the guide rod 2 can be fixedly mounted on the mounting seat 1 by screws. One end of the guide rod 2 extending into the mounting hole is provided with a threaded hole for cooperating with the screw, and a pressure ring for cooperating with the screw is provided at the position corresponding to the mounting hole on the mounting seat 1. The outer diameter of the pressure ring needs to be greater than the aperture of the mounting hole to facilitate the stable mounting of the guide rod 2 on the mounting seat 1. In addition, those skilled in the art can also select other ways to mount the guide rod 2 according to actual needs to achieve the detachable mounting of the guide rod 2 on the mounting seat 1.

[0030] By providing a mounting hole on the mounting seat 1 and using the mounting hole to cooperate with the guide rod 2, it is also beneficial to improve the stability of the guide rod 2 on the mounting seat 1. At the same time, by adopting a detachable way to mount the guide rod 2, it is convenient for the operator to replace and maintain the guide rod 2 during subsequent use, so as to ensure the matching accuracy between the guide rod 2 and the linear bearing 4 on the sliding seat 3, and reduce the use and maintenance difficulty of this device.

[0031] Optionally, the limiting rod 7 is detachably mounted on the sliding seat 3, and the sliding seat 3 is provided with a limiting groove 9 for cooperating with the limiting rod 7. By providing a limiting groove 9 on the sliding seat 3 for cooperating with the limiting rod 7, the limiting groove 9 can play a good limiting role on the limiting rod 7, improve the structural strength and stability of the connection between the limiting rod 7 and the sliding seat 3, ensure that the limiting rod 7 can continuously move with the sliding seat 3 to guide the welding wire, and ensure the wire arranging effect of this device on the welding wire.

[0032] Optionally, the limiting rod 7 is fixedly mounted on the limiting seat by a fixing screw 10. A shielding cover 11 for shielding the fixing screw 10 is provided at the position corresponding to the limiting rod 7 on the sliding seat 3. The shielding cover 11 is slidably mounted on the sliding seat 3, and the sliding direction of the shielding cover 11 is the same as the length direction of the limiting rod 7. Exemplarily, the shielding cover 11 can be slidably mounted on the sliding seat 3 through a slide rail or a slider. For example, the shielding cover 11 can be slidably mounted on the sliding seat 3 through a slider. The slider is a T-shaped structural member and is fixed on the shielding cover 11. The sliding seat 3 is provided with a T-shaped sliding groove for cooperating with the slider. By using the cooperation between the slider and the sliding groove, the shielding cover 11 can be stably slidably mounted on the sliding seat 3. In addition, those skilled in the art can also select other ways to mount the shielding cover 11 according to actual needs to achieve the stable sliding of the shielding cover 11 on the sliding seat 3, which will not be elaborated here.

[0033] By providing a shielding cover 11 on the sliding seat 3 for shielding the fixing screw 10, the shielding cover 11 can not only play a good protective role for the fixing screw 10, avoiding damage to the fixing screw 10 due to collision in the workshop. Moreover, the shielding cover 11 can also prevent the fixing screw 10 from falling off after loosening by pressing against the fixing screw 10, so that the limiting rod 7 can still remain stable during the continuous feeding of the welding wire even if the fixing screw 10 becomes loose, which is beneficial to improving the safety of this wire arranging device during use.

[0034] Optionally, at least two fixing screws 10 are arranged at intervals along the length direction of the limiting rod 7. An elastic member 12 capable of cooperating with the fixing screw 10 is provided on the side of the shielding cover 11 facing the limiting rod 7. An arc-shaped protrusion 13 is provided on the elastic member 12 at a position corresponding to the interval between two adjacent fixing bolts. Exemplarily, two, three or more fixing screws 10 can be arranged at intervals, and an assembly hole for installing the fixing screw 10 is provided on the limiting rod 7. By arranging at least two fixing screws 10, it is beneficial to further improve the stability of the limiting rod 7 on the sliding seat 3. At the same time, the gap between multiple fixing screws 10 can cooperate with the protrusion 13 on the elastic member 12, so as to realize the limitation of the shielding cover 11, enabling the shielding cover 11 to continuously and stably shield and protect the fixing screw 10, and reducing the assembly difficulty of the shielding cover 11.

[0035] In addition, by utilizing the restoring elastic force of the elastic member 12, the elastic member 12 can further reduce the possibility of the fixing screw 10 becoming loose by pressing against the fixing screw 10. In the actual application process, the elastic member 12 can be made of spring steel or high-elastic polymer materials such as rubber. The elastic member 12 can be installed and fixed on the shielding cover 11 by screws or adhesives. An installation groove for installing the elastic member 12 can be provided on the shielding cover 11, so as to realize the lateral limitation of the elastic member 12 and ensure that the elastic member 12 can continuously and stably press against the fixing screw 10.

[0036] Optionally, both the upper and lower ends of the rotating sleeve 8 are rotatably installed on the limiting rod 7 through bearings; a limiting ring 14 for limiting the lower bearing of the rotating sleeve 8 is provided below the limiting rod 7, and a bearing gland 15 for limiting the upper bearing of the rotating sleeve 8 is provided above. The bearing gland 15 is detachably installed on the limiting rod 7. Exemplarily, the limiting ring 14 is fixed on the limiting rod 7 to realize the limitation of the lower bearing of the rotating sleeve 8, and the bearing pressing rod can be installed and fixed on the limiting rod 7 by screws to realize the limitation of the upper bearing of the rotating sleeve 8. In addition, a ring groove for installing the bearing can be provided on the rotating sleeve 8, which is beneficial to improving the stability of the bearing on the rotating sleeve 8 and ensuring that the rotating sleeve 8 can be stably rotatably installed on the limiting rod 7.

[0037] In actual application, the rotating sleeve 8 can be made of wear-resistant polymer materials, such as wear-resistant plastics or wear-resistant rubber, etc. Those skilled in the art can select appropriate materials according to actual needs, and no further description is given here. By using wear-resistant polymer materials to make the rotating sleeve 8, it is beneficial to increase the service life of the rotating sleeve 8. At the same time, by installing the rotating sleeve 8 in a detachable manner, it is also convenient to replace the rotating sleeve 8 after it is worn, thereby ensuring that the rotating sleeve 8 can continuously and stably play an accurate role in guiding the welding wire.

[0038] This automatic wire arrangement device can be used in an automatic production line. By connecting the telescopic rod in the driving mechanism with the control device in the production line, the control device is used to control the telescopic rod. The two telescopic rods can respectively push the corresponding sliding seats to slide, so that the rotating sleeve on the sliding seat can quickly guide the welding wire to ensure the layer winding effect and layer winding accuracy of the welding wire. Using the control device to control the movement of the telescopic rod is a common technical means used by those skilled in the art. The utility model does not involve improvements to the control device, so it will not be repeated here.

[0039] The automatic wire arrangement device described in the utility model has the advantages of simple structure, stability, reliability, and ease of use and maintenance. It can be used in conjunction with a welding wire winding machine, and can play a good role in arranging the welding wire entering the welding wire winding machine, which is beneficial to improving the layer winding effect and layer winding accuracy of the welding wire. By setting two guide rods on the mounting seat, and using the linear bearings on the sliding seat to slide with the guide rods, it is beneficial to reduce the resistance to the movement of the sliding seat, and it is convenient for the driving mechanism to drive the sliding seat to move more accurately and quickly. At the same time, by setting the driving mechanism between the two guide rods, the force condition of the sliding seat is improved, thereby improving the movement accuracy of the sliding seat driven by the driving mechanism, which is beneficial to further improve the wire arrangement effect of the welding wire.

[0040] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. An automatic cable arrangement device, characterized in that: The invention comprises a mounting seat (1) and a wire arrangement mechanism arranged on the mounting seat (1), wherein two wire arrangement mechanisms are arranged on the left and right sides of the mounting seat (1), each wire arrangement mechanism is horizontally slidably mounted on the mounting seat (1), and a driving mechanism (6) for driving the corresponding wire arrangement mechanism to slide is respectively arranged on the left and right sides of the mounting seat (1); two guide rods (2) are arranged on the mounting seat (1) at intervals, and the length direction of each guide rod (2) is the same as the sliding direction of the wire arrangement mechanism, and there is an accommodation gap between the two guide rods (2) for accommodating the driving mechanism (6); the wire arrangement mechanism comprises a sliding seat (3), a limit rod (7) vertically arranged on the sliding seat (3), and a rotating sleeve (8) rotatably arranged on the limit rod (7), wherein the rotating sleeve (8) is coaxially arranged with the limit rod (7), and a linear bearing (4) slidably matched with the guide rod (2) is arranged on the sliding seat (3).

2. The automatic cable arrangement device according to claim 1, characterized in that: The driving mechanism (6) comprises a telescopic rod, the fixed end of which is arranged on the mounting seat (1), and the telescopic end is connected to the sliding seat (3) via a floating joint (5).

3. The automatic cable arrangement device according to claim 2, characterized in that: The fixed end of the telescopic rod is detachably mounted on the mounting seat (1), and the mounting seat (1) is provided with a through hole for the telescopic end of the telescopic rod to pass through, and the through hole is connected to the accommodating gap.

4. The automatic cable arrangement device according to claim 1, characterized in that: The guide rod (2) is detachably mounted on the mounting seat (1), and the mounting seat (1) is provided with a mounting hole for mounting the guide rod (2).

5. The automatic cable arrangement device according to claim 1, characterized in that: The limiting rod (7) is detachably mounted on the sliding seat (3), and the sliding seat (3) is provided with a limiting groove (9) that matches the limiting rod (7).

6. The automatic cable arrangement device according to claim 5, characterized in that: The limiting rod (7) is fixedly mounted on the limiting seat by means of a fixing screw (10); a shielding cover (11) for shielding the fixing screw (10) is provided at a position on the sliding seat (3) corresponding to the limiting rod (7); the shielding cover (11) is slidably mounted on the sliding seat (3); and the sliding direction of the shielding cover (11) is the same as the length direction of the limiting rod (7).

7. The automatic cable arrangement device according to claim 6, characterized in that: At least two fixing screws (10) are arranged at intervals along the length direction of the limiting rod (7); an elastic member (12) capable of cooperating with the fixing screws (10) is provided on the side of the shielding cover (11) facing the limiting rod (7); and an arc-shaped protrusion (13) is provided on the elastic member (12) at a position corresponding to between two adjacent fixing bolts.

8. The automatic cable arrangement device according to claim 1, characterized in that: The upper and lower ends of the rotating sleeve (8) are rotatably mounted on the limiting rod (7) via bearings; a limiting ring (14) for limiting the bearing at the lower end of the rotating sleeve (8) is provided below the limiting rod (7), and a bearing pressure cover (15) for limiting the bearing at the upper end of the rotating sleeve (8) is provided above the limiting rod (7); the bearing pressure cover (15) is detachably mounted on the limiting rod (7).

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