Full-automatic reel equipment

By designing fully automatic reel equipment, the collaborative work of clamping, feeding, material picking and belt fixing components is solved, and the existing light strip rolling method is inefficient, achieving efficient automatic reel operation.

CN222934958UActive Publication Date: 2025-06-03SHENZHEN HENGXINSHENG ELECTRONIC EQUIP CO LTD
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Patent Information

Application Number
CN202422098499.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-27
Publication Date
2025-06-03
Estimated Expiration
2034-08-27

AI Technical Summary

Technical Problem

The existing light strips are rolled into the material tray with cumbersome steps, inefficient and require a long working time.

Method used

A fully automatic reel device is designed, including a reel assembly, a material collection assembly and a belt assembly. It is fixed with the material tray through the clamping assembly and drives rotation. The feeding assembly pushes the material tray close to the clamping assembly. The material collection assembly clamps or absorbs the end of the light belt, and the belt assembly absorbs the fixing member to fix the end of the light belt.

Benefits of technology

There is no need to manually pick up a single material tray to roll the material, which significantly saves the time of rolling material and greatly improves the production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses full-automatic coiling equipment which is used for coiling a lamp strip into a material disc, and an annular material groove is formed in the material disc. The full-automatic coiling equipment is characterized in that the full-automatic coiling equipment comprises a material coiling assembly, a material taking assembly and a belt fixing assembly, the material coiling assembly comprises a clamping assembly, a feeding assembly and a driving assembly, and the clamping assembly can be fixed to a material disc and drive the material disc to rotate; the feeding assembly comprises a material pushing mechanism, a material containing space is formed in the feeding assembly, a plurality of material discs are detachably placed and limited in the material containing space, and the material pushing mechanism can movably push the material discs to be close to the clamping assembly. The material taking assembly is used for clamping or adsorbing the end part of the lamp strip to the material groove; the belt fixing assembly is used for clamping or adsorbing the fixing piece to the end of the lamp belt so as to fix the end of the lamp belt to the trough. The disc taking, the lamp strip sticking and the disc winding are completed through the material winding assembly, the material taking assembly and the strip fixing assembly, a single material disc does not need to be manually taken for lamp strip sticking and material winding, the material winding time is saved, and the production efficiency is greatly improved.
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Description

Technical Field

[0001] The utility model relates to the field of strip processing equipment, and particularly relates to a full-automatic coiling device. Background Art

[0002] At present, the main way to wind the strip into the coil is that the user clips one end of the strip into the positioning hole of the coil, then clips the shaft hole of the coil onto the rotating shaft of the motor to rotate, and finally takes out the coil to complete the coiling of one strip.

[0003] However, this way of winding the strip into the coil has relatively cumbersome steps, requires a long working time, and has low efficiency. Summary of the Utility Model

[0004] The main purpose of the utility model is to provide a full-automatic coiling device, aiming to significantly improve the coiling efficiency by optimizing the way of winding the strip into the coil.

[0005] To achieve the above purpose, the utility model provides a full-automatic coiling device for winding a strip into a coil. The coil is formed with an annular material groove. The full-automatic coiling device includes a strip feeding component, a material taking component and a strip fixing component. The strip feeding component includes a clamping component, a feeding component and a driving component. The clamping component can be fixed to the coil and drive the coil to rotate. The feeding component includes a pushing mechanism. The feeding component forms a material placing space, and a plurality of coils are detachably placed and limited in the material placing space. The pushing mechanism can movably push the coil close to the clamping component. The material taking component is used for clamping or adsorbing the end of the strip to the material groove. The strip fixing component is used for clamping or adsorbing a fixing piece to the end of the strip to fix the end of the strip to the material groove.

[0006] In an embodiment of the utility model, the side surface of the coil is provided with a clamping part, and the clamping component can be fixed to the clamping part and drive the coil to rotate.

[0007] In an embodiment of the utility model, the clamping part is a clamping groove, and the clamping component includes an inner clamping claw part, and the inner clamping claw part can extend into and be clamped with the clamping groove so that the clamping component connects and drives the coil to rotate.

[0008] In an embodiment of the utility model, the clamping part is a convex rib, and the clamping component includes an outer clamping claw part, and the outer clamping claw part can clamp the outer edge or the inner edge of the convex rib so that the clamping component connects and drives the coil to rotate.

[0009] In an embodiment of the present utility model, the clamping assembly further includes a driving motor and a driving belt. The driving belt is sleeved on the driving motor and the inner jaw member or the outer jaw member respectively. The driving motor drives the driving belt to rotate, driving the inner jaw member or the outer jaw member to rotate, so as to make the material tray rotate.

[0010] In an embodiment of the present utility model, the full-automatic coiling device further includes a driving assembly, and the driving assembly is used to disengage the clamping assembly from the material placement space, so that the clamping assembly drives the material tray to rotate.

[0011] In an embodiment of the present utility model, the driving assembly includes a first driving cylinder and a second driving cylinder. The first driving cylinder is arranged below the feeding assembly and can movably drive the feeding assembly to rise or fall; the second driving cylinder is arranged on a side of the clamping assembly facing away from the feeding assembly and can movably drive the clamping assembly to approach or move away from the feeding assembly.

[0012] In an embodiment of the present utility model, the full-automatic coiling device further includes a conveyor belt arranged below the clamping assembly. When the second driving cylinder drives the clamping assembly to move away from the feeding assembly, a blanking space for the material tray to fall is formed between the clamping assembly and the feeding assembly.

[0013] In an embodiment of the present utility model, the material taking assembly includes a clamping jaw, and the clamping jaw is used to clamp the end of the light strip to the material groove.

[0014] In an embodiment of the present utility model, the belt fixing assembly includes a sucking member, and the sucking member can movably suck the fixing member to the end of the light strip, so that the end of the light strip is connected to the material groove.

[0015] In an embodiment of the present utility model, a second slide rail assembly is respectively slidably connected to the coiling component, the material taking component and the belt fixing component. The three second slide rail assemblies are arranged in parallel in the same extension direction to adjust the relative positions among the coiling component, the material taking component and the belt fixing component.

[0016] In the technical solution of the present utility model, the clamping assembly can be fixed to the tray and drive the tray to rotate; the feeding assembly includes a pushing mechanism, and a material placing space is formed in the feeding assembly. A plurality of trays are detachably placed and limited in the material placing space, and the pushing mechanism can movably push the tray close to the clamping assembly; the material taking assembly is used to clamp or adsorb the end of the light strip to the material groove; the tape fixing assembly is used to clamp or adsorb the fixing part to the end of the light strip to fix the end of the light strip to the material groove. The coil material assembly, the material taking assembly and the tape fixing assembly are used to complete taking the tray, sticking the light strip and coiling the tray, eliminating the need for manual individual taking of single trays for sticking the light strip and coiling the material, saving the coiling time and greatly improving the production efficiency. Description of the Drawings

[0017] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the following drawings are only some embodiments of the present utility model. For those of ordinary skill in the art, without creative efforts, other drawings can be obtained based on the structures shown in these drawings.

[0018] Figure 1 Structural schematic diagram of the fully automatic coiling device in the present utility model;

[0019] Figure 2 Structural schematic diagram of the coil material assembly in the present utility model;

[0020] Figure 3 Another structural schematic diagram of the fully automatic coiling device in the present utility model;

[0021] Figure 4 Structural schematic diagram of the material taking assembly in the present utility model;

[0022] Figure 5 Structural schematic diagram of the tape fixing assembly in the present utility model;

[0023] Figure 6 Structural schematic diagram of the tray in the present utility model.

[0024] Explanation of the reference numerals in the drawings:

[0025]

[0026]

[0027] The realization, functional characteristics and advantages of the purpose of the present utility model will be further described with reference to the embodiments and the drawings. Detailed Embodiments

[0028] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0029] It should be noted that all the directional indications in the embodiments of the present invention are only used to explain the relative positional relationship and movement conditions between components in a specific posture. If the specific posture changes, the directional indications will also change accordingly.

[0030] In the present invention, unless otherwise clearly defined and limited, terms such as "connection" and "fixation" shall be understood in a broad sense. For example, "fixation" can be a fixed connection, a detachable connection, or integrated; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and can be the communication inside two components or the interaction relationship between two components, unless otherwise clearly limited. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific situations.

[0031] In addition, in the present invention, descriptions such as "first" and "second" are only for descriptive purposes and cannot be understood as indicating or implying their relative importance or implicitly indicating the quantity of the indicated technical features. Thus, the features defined with "first" and "second" can explicitly or implicitly include at least one of the features. In addition, the meaning of "and / or" appearing throughout the text is to include three parallel solutions. Taking "A and / or B" as an example, it includes solution A, solution B, or the solution where A and B are satisfied simultaneously. In addition, the technical solutions between various embodiments can be combined with each other, but it must be based on the fact that those of ordinary skill in the art can implement them. When the combination of technical solutions is contradictory or cannot be implemented, it should be considered that such a combination of technical solutions does not exist and is not within the protection scope required by the present invention.

[0032] Please refer to Figures 1 to 6 , the present invention provides a fully automatic coiling device 100 for coiling a light strip into a coil 2, and the coil 2 is formed with an annular material groove 22; the fully automatic coiling device 100 includes a coiling component 1, a material taking component 3, and a tape fixing component 4.

[0033] Specifically, the coiling component 1 includes a clamping component 11, a feeding component 12, and a driving component 13. The clamping component 11 can be fixed to the coil 2 and drive the coil 2 to rotate.

[0034] Further, a clamping portion is provided on the side surface of the tray 2, and the clamping assembly 11 can be fixed to the clamping portion and drive the tray 2 to rotate.

[0035] In an embodiment of the present utility model, the clamping portion is a clamping groove, and the clamping assembly 11 includes an inner clamping jaw member 111. The inner clamping jaw member 111 can extend into and be clamped with the clamping groove so that the clamping assembly 11 is connected to and drives the tray 2 to rotate;

[0036] In an embodiment of the present utility model, the clamping portion is a convex rib, and the clamping assembly 11 includes an outer clamping jaw member. The outer clamping jaw member can clamp the outer edge or inner edge of the convex rib so that the clamping assembly 11 is connected to and drives the tray 2 to rotate.

[0037] In this embodiment, the driving mode of the inner clamping jaw member 111 or the outer clamping jaw member can be electric or pneumatic, which is not limited herein.

[0038] In another embodiment of the present utility model, the clamping assembly 11 includes a suction cup for sucking the side surface of the tray 2 to fix the tray 2.

[0039] The feeding assembly 12 includes a pushing mechanism 121. The feeding assembly 12 forms a material placing space 122. A plurality of trays 2 are detachably placed and limited in the material placing space 122, and the pushing mechanism 121 can movably push the tray 2 close to the clamping assembly 11.

[0040] Specifically, the feeding assembly 12 includes a plurality of limiting columns 123 and two oppositely arranged limiting plates 124. Both ends of each limiting column 123 are respectively connected to the two limiting plates 124. The plurality of limiting columns 123 and the two limiting plates 124 enclose to form the material placing space 122, and the tray 2 can slide in the material placing space 122 under the push of the pushing mechanism 121.

[0041] Further, the pushing mechanism 121 includes a first slide rail assembly 1211 and a pushing member 1212. A limiting member 1213 matched with the tray 2 is arranged on the surface of the pushing member 1212 facing the tray 2 so that the limiting member 1213 limits the tray 2.

[0042] Further, the tray 2 is provided with a limiting round hole 21, and a cylindrical limiting member 1213 matched with the limiting round hole 21 is arranged on the surface of the pushing member 1212 facing the tray 2 so that the limiting member 1213 accurately limits the tray 2.

[0043] Further, avoiding grooves 1241 are arranged at the upper ends of the limiting plates 124 so that the clamping assembly 11 can extend into the avoiding grooves 1241.

[0044] Specifically, the clamping assembly 11 further includes a driving motor 112 and a driving belt 113. The driving belt 113 is sleeved on the driving motor 112 and the inner jaw member 111 or the outer jaw member respectively. The driving motor 112 drives the driving belt 113 to rotate, driving the inner jaw member 111 or the outer jaw member to rotate, so as to make the material tray 2 rotate.

[0045] Please refer to Figure 2 , in an embodiment of the present invention, the fully automatic reel device 100 further includes a driving assembly 13. The driving assembly 13 is used to disengage the clamping assembly 11 from the material placing space 122, so that the clamping assembly 11 drives the material tray 2 to rotate.

[0046] It can be understood that the driving assembly 13 is used to disengage the clamping assembly 11 from the material placing space 122, and the pusher mechanism 121 can movably push the remaining material trays 2 close to the limiting plate 124, so that the clamping assembly 11 drives the material tray 2 to rotate.

[0047] Specifically, the driving assembly 13 includes a first driving cylinder 131. The first driving cylinder 131 is arranged below the feeding assembly 12 and can movably drive the feeding assembly 12 to rise or fall.

[0048] Further, the driving assembly 13 includes a second driving cylinder 132. The second driving cylinder 132 is arranged on the side of the clamping assembly 11 facing away from the feeding assembly 12 and can movably drive the clamping assembly 11 to approach or move away from the feeding assembly 12.

[0049] Please refer to Figure 1 , in an embodiment of the present invention, the fully automatic reel device 100 further includes a conveyor belt 5 arranged below the clamping assembly 11. When the second driving cylinder 132 drives the clamping assembly 11 to move away from the feeding assembly 12, a blanking space for the material tray 2 to fall is formed between the clamping assembly 11 and the feeding assembly 12.

[0050] It can be understood that after the clamping assembly 11 drives the material tray 2 to rotate, the clamping assembly 11 releases the material tray 2, so that the material tray 2 falls onto the conveyor belt 5 through the blanking space.

[0051] In an embodiment of the present invention, the material taking assembly 3 is used to clamp or adsorb the end of the light strip to the material groove 22;

[0052] Specifically, the material taking assembly 3 includes a clamping jaw 31. The clamping jaw 31 is used to clamp the end of the light strip to the material groove 22.

[0053] The material taking assembly 3 further includes a third driving cylinder 32 and a fourth driving cylinder 33. The third driving cylinder 32 is connected to and drives the clamping jaw 31 to move up and down, and the fourth driving cylinder 33 is connected to and drives the third driving cylinder 32 to approach or move away from the coiling assembly 1.

[0054] Please refer to Figure 4 , in an embodiment of the present utility model, the material taking assembly 3 may also include a suction cup, which is used to suck the end of the light strip to the material groove 22.

[0055] In an embodiment of the present utility model, the belt fixing assembly 4 is used to clamp or adsorb the fixing member 44 to the end of the light strip, so as to fix the end of the light strip to the material groove 22.

[0056] Please refer to Figure 5 , specifically, the belt fixing assembly 4 includes a sucking member 41, and the sucking member 41 can movably suck the fixing member 44 to the end of the light strip, so that the end of the light strip is connected to the material groove 22.

[0057] The belt fixing assembly 4 further includes a fifth driving cylinder 42 and a sixth driving cylinder 43. The fifth driving cylinder 42 is connected to and drives the sucking member 41 to move up and down, and the sixth driving cylinder 43 is connected to and drives the fifth driving cylinder 42 to approach or move away from the coil feeding assembly 1.

[0058] For example, the fixing member 44 can be a transparent tape or other fixing members 44 that can stick the end of the light strip to the material groove 22.

[0059] Please refer to Figure 1 , in an embodiment of the present utility model, each of the coil feeding assembly 1, the material taking assembly 3 and the belt fixing assembly 4 is slidably connected with a second slide rail assembly 6, and the three second slide rail assemblies 6 are arranged in parallel in the same extending direction to adjust the relative positions among the coil feeding assembly 1, the material taking assembly 3 and the belt fixing assembly 4.

[0060] It can be understood that the taking position of the fixing member 44 and the light strip can be set at different positions according to the actual situation. In this embodiment, the coil feeding assembly 1 is arranged between the material taking assembly 3 and the belt fixing assembly 4.

[0061] In summary, a plurality of trays 2 are arranged in the material placing space 122. The tray 2 closest to the material taking component 3 in the material placing space 122 is defined as the first preparatory part, and the tray 2 on the side of the first preparatory part facing away from the material taking component 3 is defined as the second preparatory part. The material taking component 3 clamps the end of the light strip to the material groove 22 of the first preparatory part, and the suction component 41 sucks the fixing part 44 to the material groove 22 of the first preparatory part to fix the end of the light strip. The clamping component 11 extends into and fixes the first preparatory part from the avoidance groove 1241, and the driving component 13 is used to separate the clamping component 11 from the material placing space 122, thereby driving the tray 2 to rotate. After the holding component drives the tray 2 to rotate, the clamping component 11 releases the tray 2, so that the tray 2 falls onto the conveyor belt 5 through the blanking space. At the same time, the material taking component 3 clamps the end of the light strip to the material groove 22 of the first preparatory part, and the suction component 41 sucks the fixing part 44 to the material groove 22 of the first preparatory part to fix the end of the light strip, thereby completing the cyclic operation. There is no need for manual individual taking of a single tray 2 for coiling, which saves the coiling time and greatly improves the production efficiency.

[0062] The above are only the preferred embodiments of the present invention, and do not limit the patent scope of the present invention. Any equivalent structural transformation made under the inventive concept of the present invention by using the content of the specification and drawings of the present invention, or direct / indirect application in other related technical fields, is included in the patent protection scope of the present invention.

Claims

1. A fully automatic reeling device (100) for reeling a light strip into a material tray (2), wherein the material tray (2) is formed with an annular material trough (22); characterized in that: The fully automatic reeling device (100) comprises: A coiling assembly (1), the coiling assembly (1) comprising a clamping assembly (11), a loading assembly (12) and a driving assembly (13), the clamping assembly (11) being fixed to the material tray (2) and driving the material tray (2) to rotate; the loading assembly (12) comprising a pushing mechanism (121), the loading assembly (12) forming a material placement space (122), a plurality of material trays (2) being detachably placed and limited in position in the material placement space (122), the pushing mechanism (121) being able to movably push the material tray (2) close to the clamping assembly (11); A material taking component (3), the material taking component (3) is used to clamp or absorb the end of the light strip to the material trough (22); and A belt fixing component (4), the belt fixing component (4) is used to clamp or absorb a fixing member (44) to the end of the light belt, so as to fix the end of the light belt to the material trough (22).

2. A fully automatic reeling device (100) according to claim 1, characterized in that: A clamping portion is provided on the side of the material tray (2), and the clamping assembly (11) can be fixed to the clamping portion and drive the material tray (2) to rotate.

3. A fully automatic reeling device (100) according to claim 2, characterized in that: The clamping portion is a clamping groove, and the clamping assembly (11) comprises an inner clamping claw (111), and the inner clamping claw (111) can extend into and clamp with the clamping groove, so that the clamping assembly (11) is connected and drives the material tray (2) to rotate; Alternatively, the clamping portion is a convex ridge, and the clamping assembly (11) comprises an outer claw member, which can clamp the outer edge or inner edge of the convex ridge to enable the clamping assembly (11) to connect and drive the material tray (2) to rotate.

4. A fully automatic reeling device (100) according to claim 3, characterized in that: The clamping assembly (11) further comprises a driving motor (112) and a driving belt (113), wherein the driving belt (113) is respectively mounted on the driving motor (112) and the inner clamping claw member (111) or the outer clamping claw member, and the driving motor (112) drives the driving belt (113) to rotate, thereby driving the inner clamping claw member (111) or the outer clamping claw member to rotate, thereby causing the material tray (2) to rotate.

5. The fully automatic reeling device (100) according to claim 1, characterized in that: The fully automatic reel device (100) further comprises a driving assembly (13), wherein the driving assembly (13) is used to disengage the clamping assembly (11) from the material storage space (122), so that the clamping assembly (11) drives the material tray (2) to rotate.

6. The fully automatic reeling device (100) according to claim 5, characterized in that: The driving assembly (13) comprises a first driving cylinder (131) and a second driving cylinder (132); the first driving cylinder (131) is arranged below the loading assembly (12) and can flexibly drive the loading assembly (12) to rise or fall; the second driving cylinder (132) is arranged on a side of the clamping assembly (11) facing away from the loading assembly (12) and can flexibly drive the clamping assembly (11) to move closer to or away from the loading assembly (12).

7. The fully automatic reeling device (100) according to claim 6, characterized in that: The fully automatic reel device (100) further comprises a conveyor belt (5) disposed below the clamping assembly (11); when the second driving cylinder (132) drives the clamping assembly (11) away from the loading assembly (12), a drop space is formed between the clamping assembly (11) and the loading assembly (12) for the material tray (2) to drop.

8. The fully automatic reeling device (100) according to claim 1, characterized in that: The material taking component (3) comprises a clamping claw (31), and the clamping claw (31) is used to clamp the end of the light strip to the material trough (22).

9. The fully automatic reeling device (100) according to claim 1, characterized in that: The belt fixing assembly (4) comprises a suction piece (41), and the suction piece (41) can movably suck the fixing piece (44) to the end of the light belt, so that the end of the light belt is connected to the material trough (22).

10. The fully automatic reeling device (100) according to claim 2, characterized in that: The material coiling assembly (1), the material picking assembly (3) and the belt fixing assembly (4) are respectively slidably connected to a second slide rail assembly (6), and the three second slide rail assemblies (6) are arranged in parallel in the same extension direction to adjust the relative positions between the material coiling assembly (1), the material picking assembly (3) and the belt fixing assembly (4).