Filling machine with automatic cover feeding and pressing functions
By designing a filling machine with automatic lower cover and pressure cap functions, the problem of manual operation of paint bucket covers in the prior art requires realizing automatic packaging of paint buckets, and improving work efficiency and automation level.
Patent Information
- Application Number
- CN202422129490.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-31
- Publication Date
- 2025-06-03
- Estimated Expiration
- 2034-08-31
AI Technical Summary
In the existing water-based paint filling production lines, paint buckets need to be manually encapsulated after the filling process, resulting in high labor intensity and low working efficiency for workers.
A filling machine with automatic lower cover and pressure gland functions is designed, including components such as box, first conveying mechanism, second conveying mechanism, lower cover mechanism, material injection machine and cylinder. Through the coordinated work of these components, automatic lid and pressure gland of paint buckets is realized.
Through the automated lower cover and gland pressing process, the working efficiency is significantly improved, the labor intensity of manual operation is reduced, and the degree of automation of the entire filling production line is improved.
Smart Images

Figure CN222935171U_ABST
Abstract
Description
Technical Field
[0001] The utility model specifically relates to a filling machine with functions of automatically covering and pressing the cover. Background Art
[0002] At present, in the paint production industry, for the existing water-based paint filling production line, after the filling process of the paint bucket, a process of sealing the bucket cover is required to prevent the paint in the bucket from leaking. The existing bucket cover pressing mechanism is used to press and fasten the bucket cover on the edge of the upper opening of the bucket body of the paint bucket. Specifically, the edge of the upper opening of the bucket body turns outwards to form a flange, and the edge part of the bucket cover is turned inwards by the claw assembly of the bucket cover pressing mechanism to be tightly buckled with the flange of the upper opening of the bucket body. The existing technology is that the worker first places the bucket cover correctly on the upper opening of the corresponding bucket body, and then drives the claw assembly to press down the bucket cover through the claw lifting cylinder of the bucket cover pressing mechanism and press-connect the bucket cover with the bucket body, resulting in high labor intensity of workers and low work efficiency. Summary of the Invention
[0003] The utility model aims to at least solve one of the technical problems existing in the prior art. For this reason, an object of the utility model is to provide a filling machine with functions of automatically covering and pressing the cover, which can improve the degree of automation and work efficiency.
[0004] A filling machine with functions of automatically covering and pressing the cover according to the utility model includes a box body, a first conveying mechanism and a second conveying mechanism. The first conveying mechanism and the second conveying mechanism are arranged in parallel, and one end in their common direction is placed inside the box body. The box body is also respectively provided with a cover-lowering mechanism, a filling machine, a third cylinder and a reversing mechanism. The reversing mechanism is located between the first conveying mechanism and the second conveying mechanism. The third cylinder is fixed to the second conveying mechanism. The filling machine is located above the reversing mechanism, and the cover-lowering mechanism is located above the first conveying mechanism.
[0005] Specifically further, a first seat body and a second cylinder are fixed on the second conveying mechanism, and a second push plate is installed on the second cylinder.
[0006] Specifically further, a first cylinder is fixed on the second conveying mechanism, and a first push plate is installed on the first cylinder.
[0007] Specifically further, the first conveying mechanism is connected with a third conveying mechanism, and the second conveying mechanism is connected with a fourth conveying mechanism.
[0008] Specifically further, the lower cover mechanism includes a feeding hopper, a feeding channel, a feeding base, a pressing-down air cylinder, a capping air cylinder, and a moving pusher. The feeding hopper is connected to the feeding channel. The feeding base is provided with a blanking opening and a feeding air cylinder. One end of the feeding channel is placed on the side of the blanking opening. The feeding air cylinder is connected with the moving pusher, and the moving pusher is aligned with the outlet of the feeding channel and the blanking opening. The capping air cylinder is located above the blanking opening.
[0009] Specifically further, a feeding left limit block and a feeding right limit block are respectively arranged on the feeding base.
[0010] Specifically further, a transverse bracket is installed on the upper surface of the feeding base. The transverse bracket is provided with a convex column, and one end of the convex column is placed on the side of the blanking opening.
[0011] Specifically further, a feeding support is arranged on the upper surface of the feeding base, and the feeding channel is installed on the feeding support.
[0012] Specifically further, the filling machine includes a filling air cylinder, a filling frame, and a filling head. The filling air cylinder is installed on the filling frame, and the filling head is installed on the filling air cylinder.
[0013] Specifically further, an adjustment mechanism is arranged on the side of the first conveying mechanism. The adjustment mechanism includes a fourth air cylinder, a moving slider, a fixing plate, an adjustment bottom plate, a push rod, a motor, an adjustment pusher, and an adjustment moving plate. The motor is fixed on the bottom surface of the adjustment bottom plate. The threaded rod of the motor is screwed with the moving slider, and the threaded rod of the motor is connected with the bearing of the fixing plate. The fixing plate is connected with the adjustment moving plate. The adjustment moving plate and the adjustment bottom plate are connected through a guide rail and a sliding seat. The push rod is fixedly connected with the adjustment moving plate. The fourth air cylinder is fixed on the upper surface of the adjustment moving plate, and the driving end of the fourth air cylinder is connected with the adjustment pusher.
[0014] The beneficial effects of the present utility model are as follows: The structure of the box body of the present utility model is also respectively provided with a third air cylinder, a commutation mechanism, a filling machine, and a lower cover mechanism for combined use. Among them, the third air cylinder pushes the tank body on the second conveying mechanism onto the commutation mechanism, waits for the filling machine to implement the filling of the coating, then pushes it onto the first conveying mechanism, and finally the lower cover mechanism implements the lid placing and capping, improving the automation degree and the working efficiency. Description of the Drawings
[0015] The above and / or additional aspects and advantages of the present utility model will become obvious and easy to understand from the description of the embodiments in conjunction with the following drawings.
[0016] Figure 1 It is a schematic structural diagram of the present utility model.
[0017] Figure 2 It is a schematic structural diagram of the disassembled box body state of the present utility model.
[0018] Figure 3It is a schematic structural diagram of the position adjustment mechanism of the present utility model.
[0019] Figure 4 It is a schematic structural diagram of the injection machine of the present utility model.
[0020] Figure 5 It is Figure 4 a schematic structural diagram from another angle of
[0021] Figure 6 It is a schematic structural diagram of the lower cover mechanism of the present utility model.
[0022] Figure 7 It is Figure 6 a schematic structural diagram from another angle of
[0023] Figure 8 It is a schematic connection structure diagram of the feeding cylinder, the moving pusher, the left feeding limit block, the right feeding limit block, the transverse bracket and the convex post.
[0024] The markings shown in the figure are as follows:
[0025] Box body 1, first conveying mechanism 2,
[0026] Second conveying mechanism 3, first cylinder 301, first push plate 302, first seat body 303, second cylinder 304, second push plate 305,
[0027] Third conveying mechanism 4, fourth conveying mechanism 5,
[0028] Lower cover mechanism 6, feeding hopper 601, feeding channel 602, feeding base 603, downward pressing cylinder 604, feeding support 605, moving pusher 606, left feeding limit block 607, right feeding limit block 608, transverse bracket 609, blanking port 610, feeding cylinder 611, convex post 612,
[0029] Injection machine 7, injection cylinder 701, injection rack 702, injection head 703,
[0030] Third cylinder 8, reversing mechanism 9,
[0031] Position adjustment mechanism 10, fourth cylinder 1001, moving slider 1002, fixing plate 1003, position adjustment bottom plate 1004, push rod 1005, motor 1006, position adjustment pusher 1007, adjusting moving plate 1008. Specific implementation mode
[0032] Embodiments of the present utility model will be described in detail below. Examples of the embodiments are shown in the accompanying drawings, where the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below by referring to the accompanying drawings are exemplary and are only used to explain the present utility model and should not be construed as a limitation of the present utility model.
[0033] Refer to the following Figures 1 to 8 Describe a filling machine with an automatic lower cover and capping function according to an embodiment of the present utility model, which includes a box body 1, a first conveying mechanism 2 and a second conveying mechanism 3. The first conveying mechanism 2 and the second conveying mechanism 3 are arranged in parallel, and one end in the common direction of the first conveying mechanism 2 and the second conveying mechanism 3 is placed inside the box body 1. The box body 1 is also respectively provided with a lower cover mechanism 6, a filling machine 7, a third cylinder 8 and a reversing mechanism 9. The reversing mechanism 9 is located between the first conveying mechanism 2 and the second conveying mechanism 3. The third cylinder 8 is fixed to the second conveying mechanism 3. The filling machine 7 is located above the reversing mechanism 9, and the lower cover mechanism 6 is located above the first conveying mechanism 2.
[0034] The box body of this structure is also respectively provided with a third cylinder 8, a reversing mechanism 9, a filling machine 7 and a lower cover mechanism 6 for combined use. Among them, the third cylinder 8 pushes the tank body on the second conveying mechanism 3 onto the reversing mechanism 9, waits for the filling machine 7 to perform paint filling, then pushes it onto the first conveying mechanism 2, and finally the lower cover mechanism 6 performs lid placement and capping, improving the degree of automation and work efficiency.
[0035] Both the first conveying mechanism 2 and the second conveying mechanism 3 are composed of a roller, a servo motor and a conveyor belt, which play the role of conveying and can convey the tank body to a designated place. The box body 1 plays a role in protecting the whole.
[0036] This structure implements the above functions through the following technical solutions:
[0037] In this structure, a first seat body 303 and a second cylinder 304 are fixed on the second conveying mechanism 3, and a second push plate 305 is installed on the second cylinder 304. The second cylinder 304 pushes the second push plate 305 to shift to adapt to different batches of tank bodies and prevent the tank bodies from deviating from the predetermined position.
[0038] Similarly, a first cylinder 301 is fixed on the second conveying mechanism 3 of this structure, and a first push plate 302 is installed on the first cylinder 301. The first cylinder 301 pushes the first push plate 302 to shift and adjusts simultaneously with the second push plate 305 to convey the tank bodies in a straight line.
[0039] The first conveying mechanism 2 of this structure is connected to a third conveying mechanism 4, and the second conveying mechanism 3 is connected to a fourth conveying mechanism 5. The third conveying mechanism 4 and the fourth conveying mechanism 5 are used to extend to a designated position to facilitate the placement of the tank bodies and the recovery of the tank bodies that have completed paint filling.
[0040] As Figure 4 and Figure 5 shown, the filling machine 7 of the present structure includes a filling cylinder 701, a filling frame 702 and a filling head 703. The filling cylinder 701 is installed on the filling frame 702, and the filling head 703 is installed on the filling cylinder 701. The third cylinder 8 pushes the tank body onto the reversing mechanism 9. The tank body on the reversing mechanism 9 is facing the filling head 703. The filling cylinder 701 pushes the filling head 703 to shift. The filling head 703 is placed at the opening of the tank body and injects paint. When a certain amount is injected, it stops. The filling head 703 resets again. Then, the third cylinder 8 pushes the next tank body. The next tank body enters the reversing mechanism 9. The next tank body pushes the previous tank body to shift. The previous tank body enters the first conveying mechanism 2. The first conveying mechanism 2 conveys the previous tank body. The first conveying mechanism 2 conveys the previous tank body to below the lower cover mechanism 6.
[0041] Finally, the steps of covering and capping are carried out: As Figures 6 to 8 shown, the lower cover mechanism 6 of the present structure includes a feeding hopper 601, a feeding channel 602, a feeding base 603, a lower pressing cylinder 604, a capping cylinder and a moving pusher 606. The feeding hopper 601 is connected to the feeding channel 602. The feeding base 603 is provided with a feeding opening 610 and a feeding cylinder 611. One end of the feeding channel 602 is placed beside the feeding opening 610. The feeding cylinder 611 is connected with the moving pusher 606. The moving pusher 606 is aligned with the outlet of the feeding channel 602 and the feeding opening 610. The capping cylinder is located above the feeding opening 610. The feeding base 603 of the present structure is respectively provided with a left feeding limit block 607 and a right feeding limit block 608. The upper surface of the feeding base 603 of the present structure is provided with a transverse bracket 609. The transverse bracket 609 is provided with a convex column 612. One end of the convex column 612 is placed beside the feeding opening 610. The upper surface of the feeding base 603 of the present structure is provided with a feeding support 605. The feeding channel 602 is installed on the feeding support 605. The cover body is placed in the feeding hopper 601. The feeding hopper 601 is provided with a dial and a dial motor. The dial and the dial motor are connected. When the dial rotates, the cover body is sorted. The cover body enters the feeding channel 602. The cover body slides from the upper end to the lower end of the feeding channel 602 in sequence. The cover body reaches the side of the feeding opening 610. The feeding cylinder 611 pushes the moving pusher 606. The moving pusher 606 pushes the cover body into the feeding opening 610. Among them, the cover body corresponds to the front end of the moving pusher 606. The position of the cover body is restricted by the left feeding limit block 607 and the right feeding limit block 608. The capping cylinder squeezes the cover body. Under the action of the force, the cover body pushes the left feeding limit block 607 and the right feeding limit block 608 to fall from the feeding opening 610 onto the opening of the tank body. The first conveying mechanism 2 conveys the tank body with the cover body installed thereon to below the lower pressing cylinder 604. The lower pressing cylinder 604 performs secondary extrusion to make the cover body completely installed at the opening of the tank body.
[0042] As Figure 3 shown, a positioning mechanism 10 is provided on the side of the first conveying mechanism 2 of the present structure. The positioning mechanism 10 is used in cooperation with the lower cover mechanism 6. The positioning mechanism 10 includes a fourth cylinder 1001, a moving slider 1002, a fixing plate 1003, a positioning bottom plate 1004, a push rod 1005, a motor 1006, a positioning push member 1007, and an adjusting moving plate 1008. The motor 1006 is fixed to the bottom surface of the positioning bottom plate 1004. The threaded rod of the motor 1006 is screwed with the moving slider 1002. The threaded rod of the motor 1006 is connected to the bearing of the fixing plate 1003. The fixing plate 1003 is connected to the adjusting moving plate 1008. The adjusting moving plate 1008 is connected to the positioning bottom plate 1004 through a guide rail and a sliding seat. The push rod 1005 is fixedly connected to the adjusting moving plate 1008. The fourth cylinder 1001 is fixed to the upper surface of the adjusting moving plate 1008. The driving end of the fourth cylinder 1001 is connected to the positioning push member 1007. Among them, the motor 1006 drives the threaded rod to rotate, causing the moving slider 1002 to shift along the surface of the threaded rod. The moving slider 1002 drives the adjusting moving plate 1008 to shift, and the adjusting moving plate 1008 also drives the push rod 1005 to shift, adjusting the position of the tank body so that the opening of the tank body corresponds to the position where the cover body drops, enabling the cover body to smoothly reach the opening. The push rod 1005 is arc-shaped and can play a guiding role. The fourth cylinder 1001 can push the positioning push member 1007 to shift, further adjusting the position of the tank body.
[0043] Although the embodiments of the present invention have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the claims and their equivalents.
Claims
1. A filling machine with automatic capping and capping functions, comprising a box body (1), a first conveying mechanism (2) and a second conveying mechanism (3), wherein the first conveying mechanism (2) and the second conveying mechanism (3) are arranged in parallel, and one end of the first conveying mechanism (2) and the second conveying mechanism (3) in a common direction is placed in the box body (1), characterized in that: The box body (1) is also provided with a lower cover mechanism (6), a material injection machine (7), a third cylinder (8) and a reversing mechanism (9), wherein the reversing mechanism (9) is located between the first conveying mechanism (2) and the second conveying mechanism (3), the third cylinder (8) is fixed to the second conveying mechanism (3), the material injection machine (7) is located above the reversing mechanism (9), and the lower cover mechanism (6) is located above the first conveying mechanism (2).
2. A filling machine with automatic capping and capping functions according to claim 1, characterized in that: A first seat body (303) and a second cylinder (304) are fixed on the second conveying mechanism (3), and a second push plate (305) is installed on the second cylinder (304).
3. A filling machine with automatic capping and capping functions according to claim 1, characterized in that: A first cylinder (301) is fixed on the second conveying mechanism (3), and a first push plate (302) is installed on the first cylinder (301).
4. The filling machine with automatic capping and capping functions according to claim 1, characterized in that: The first conveying mechanism (2) is connected to a third conveying mechanism (4), and the second conveying mechanism (3) is connected to a fourth conveying mechanism (5).
5. The filling machine with automatic capping and capping functions according to claim 1, characterized in that: The lower cover mechanism (6) comprises a feeding hopper (601), a feeding channel (602), a feeding base (603), a downward pressure cylinder (604), a capping cylinder and a movable pusher (606); the feeding hopper (601) is connected to the feeding channel (602); the feeding base (603) is provided with a material discharge port (610) and a feeding cylinder (611); one end of the feeding channel (602) is arranged on the side of the material discharge port (610); the feeding cylinder (611) is connected to a movable pusher (606); the movable pusher (606) is aligned with the outlet of the feeding channel (602) and the material discharge port (610); and the capping cylinder is located above the material discharge port (610).
6. A filling machine with automatic capping and capping functions according to claim 5, characterized in that: The feeding base (603) is provided with a left feeding limit block (607) and a right feeding limit block (608) respectively.
7. A filling machine with automatic capping and capping functions according to claim 5, characterized in that: A transverse bracket (609) is installed on the upper surface of the feeding base (603), and a convex column (612) is provided on the transverse bracket (609), and one end of the convex column (612) is placed on the side of the feeding port (610).
8. The filling machine with automatic capping and capping functions according to claim 5, characterized in that: The upper surface of the feeding base (603) is provided with a feeding support (605), and the feeding channel (602) is installed on the feeding support (605).
9. The filling machine with automatic capping and capping functions according to claim 1, characterized in that: The injection machine (7) comprises an injection cylinder (701), an injection rack (702) and an injection head (703); the injection cylinder (701) is mounted on the injection rack (702), and the injection head (703) is mounted on the injection cylinder (701).
10. The filling machine with automatic capping and capping functions according to claim 1, characterized in that: A positioning mechanism (10) is provided on the side of the first conveying mechanism (2), and the positioning mechanism (10) comprises a fourth cylinder (1001), a movable slider (1002), a fixed plate (1003), a positioning base plate (1004), a push rod (1005), a motor (1006), a positioning push piece (1007) and an adjusting movable plate (1008), wherein the motor (1006) is fixed to the bottom surface of the positioning base plate (1004), and a threaded rod of the motor (1006) is screwed to the movable slider (1002). The threaded rod of the motor (1006) is connected to the bearing of the fixed plate (1003), the fixed plate (1003) is connected to the adjusting movable plate (1008), the adjusting movable plate (1008) is connected to the adjusting bottom plate (1004) via a guide rail and a slide seat, the push rod (1005) is fixedly connected to the adjusting movable plate (1008), the fourth cylinder (1001) is fixed to the upper surface of the adjusting movable plate (1008), and the driving end of the fourth cylinder (1001) is connected to the adjusting push piece (1007).